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Srinivasan C Iyer
Capabilities & Offerings:

•
•
•
•
•

Machine Architecture
Mechanical Design of architectured machines
Jigs & Fixtures
Plastic / Cast / Diecast parts design
Engineering Services (Design Review, Assembly
Modeling, Motion Analysis, Imparting consultancy
for Machine Architecture, Assembly and Detailing)

•

Establishing a Design department for startups
Education & Training

•
•
•
•
•
•

AMIE from Institution of Engineers India, while working as an
apprentice.
Twenty + years experience of designing machines
15+ years of heading Design departments and Projects
ISO 9000 conducted by CII in coordination with Cranfield University,
UK.
Industrial Hydraulics, Pneumatics (understanding of circuits)
Pro-Engineer WF5 (Modules: Modelling, Assembly, AAX, Detail,
Animation, Mechanism Design, Behavioural Modelling, Sheet metal)

•

Standards and Standardisation conducted by HMT - Bangalore.
Projects
Salient Features:

•

Self Gauging
(mechanical)

•

Rough and Fine Honing
in the same spindle

•

Optional Rough in First
spindle and Fine in the
Second spindle.

•

Short Stroking at any
position

Customer: Eicher
Tractors Ltd
...Projects
Salient Features:

•

Single stroke Trimming by
Shear

•

Internal Horizontal Holes
punched in the same stroke

•

Cycle time: approx 15 secs.

•

Customer: Kelvinator India
...Projects
Salient Features:
• Robotic
Welding with 4
Robots
• Weld
Distortion
Control
through weld
planning
• Servo
positioner for
Rotary
• Servo
Positioner for
Linear
• TACT time:
Aprox 252
secs
Customer: TVS
Motors (India
Meters)
...Projects

Special Features:
Closeup of the welding in progress
• Twin Shuttle to eliminate Loading/Unloading time
• Customer: TVS Motors (India Meters)
...Projects

Overall view of the line
...Projects
Salient Features:

•
•

Typical Tacking Fixture
Completely pneumatic
including PUSH
BUTTON Actuation

•

Customer: TVS
Motors (India Meters)
...Projects

Salient Features:
• TIG Welding
• Servo Position controlled operated by a PLC
Customer: Crompton Greaves Ltd
...Projects
Salient Features:

•

Robotic MIG Welding of Car
Axle with TWO Robots.

•

Servo

Position

controlled

operated by a PLC

•

TACT time: 180 secs

Customer: Maruti Udyog Ltd

photograph

taken

Assembly Area

at

the
...Projects (Offset Printing Machine)
Salient Features:
• Total Mechanical
Controls
• All motions from a
Single Motor
• All motion timing
with CAMS and
Lever mechanisms
• Feeding and Paper
positioning
also
through the same
motor
• Vacuum Suction
and Blower timing
controlled
with
Cam.
Customer: General
...Projects (Clinical Chemistry Analysers)
Salient Features:

•

640 Tests/hr

•

Reagent tray Peltier Cooled

•

Customer: General
...Projects (Clinical Chemistry Analysers)
Salient Features:
• 800 tests/hr (cycle time
4.5 secs) with 143 cuvette
positions
• 1040 tests with ISE
• Fully Automated
• Continuous loading with
Rack system
• microcontroller based
system
• probes with Clot Detection
and Vertical Obstruction
Detection (VOD)
• Refrigerated reagent and
Sample Tray (liquid
cooled)
• Customer: General
...Other Projects

•

Underslung Crane under seismic loading handling Nuclear
Fuel for Khakrapar Power Project (BARC)

•
•
•

Different kinds of Planetary Gearboxes
Helical and Spur Gearboxes upto 105 HP with modified teeth
Hydraulic servo controlled shaft straightening press with ram
sensitivity of 0.02mm and the tooling that go along with the
above press. The press in conjunction with the tooling could
straighten shaft to 0.02mm TIR.
My Skill Sets

•
•
•
•
•
•

Strong Logical Skills
minimum corrections at the time of machine building
First Time Right attitude
Mastery in Pro/Engineer, AutoCAD & Solidedge 2D
Mastery in MsOffice & OpenOffice for Design documentation
Understanding of Quality Systems (was MR for ISO 9000 1994)

•

Design for manufacturing to attain Tolerance and Fits
Suggested Modes of Engagement

•
•
•
•

Retainership for a minimum Ten days in a Calendar Month.
Project Consultancy
Complete Project for SPMs (Only Design)
Independent Design from the given requirement - Only
Mechanical (excluding Control Design)
Contact

For more information please visit / email me @
URL: https://sites.google.com/site/sciyer/
Linkedin: Linkedin Profile
email: sciyer@gmail.com

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Presentation srinivasan c iyer

  • 1. Srinivasan C Iyer Capabilities & Offerings: • • • • • Machine Architecture Mechanical Design of architectured machines Jigs & Fixtures Plastic / Cast / Diecast parts design Engineering Services (Design Review, Assembly Modeling, Motion Analysis, Imparting consultancy for Machine Architecture, Assembly and Detailing) • Establishing a Design department for startups
  • 2. Education & Training • • • • • • AMIE from Institution of Engineers India, while working as an apprentice. Twenty + years experience of designing machines 15+ years of heading Design departments and Projects ISO 9000 conducted by CII in coordination with Cranfield University, UK. Industrial Hydraulics, Pneumatics (understanding of circuits) Pro-Engineer WF5 (Modules: Modelling, Assembly, AAX, Detail, Animation, Mechanism Design, Behavioural Modelling, Sheet metal) • Standards and Standardisation conducted by HMT - Bangalore.
  • 3. Projects Salient Features: • Self Gauging (mechanical) • Rough and Fine Honing in the same spindle • Optional Rough in First spindle and Fine in the Second spindle. • Short Stroking at any position Customer: Eicher Tractors Ltd
  • 4. ...Projects Salient Features: • Single stroke Trimming by Shear • Internal Horizontal Holes punched in the same stroke • Cycle time: approx 15 secs. • Customer: Kelvinator India
  • 5. ...Projects Salient Features: • Robotic Welding with 4 Robots • Weld Distortion Control through weld planning • Servo positioner for Rotary • Servo Positioner for Linear • TACT time: Aprox 252 secs Customer: TVS Motors (India Meters)
  • 6. ...Projects Special Features: Closeup of the welding in progress • Twin Shuttle to eliminate Loading/Unloading time • Customer: TVS Motors (India Meters)
  • 8. ...Projects Salient Features: • • Typical Tacking Fixture Completely pneumatic including PUSH BUTTON Actuation • Customer: TVS Motors (India Meters)
  • 9. ...Projects Salient Features: • TIG Welding • Servo Position controlled operated by a PLC Customer: Crompton Greaves Ltd
  • 10. ...Projects Salient Features: • Robotic MIG Welding of Car Axle with TWO Robots. • Servo Position controlled operated by a PLC • TACT time: 180 secs Customer: Maruti Udyog Ltd photograph taken Assembly Area at the
  • 11. ...Projects (Offset Printing Machine) Salient Features: • Total Mechanical Controls • All motions from a Single Motor • All motion timing with CAMS and Lever mechanisms • Feeding and Paper positioning also through the same motor • Vacuum Suction and Blower timing controlled with Cam. Customer: General
  • 12. ...Projects (Clinical Chemistry Analysers) Salient Features: • 640 Tests/hr • Reagent tray Peltier Cooled • Customer: General
  • 13. ...Projects (Clinical Chemistry Analysers) Salient Features: • 800 tests/hr (cycle time 4.5 secs) with 143 cuvette positions • 1040 tests with ISE • Fully Automated • Continuous loading with Rack system • microcontroller based system • probes with Clot Detection and Vertical Obstruction Detection (VOD) • Refrigerated reagent and Sample Tray (liquid cooled) • Customer: General
  • 14. ...Other Projects • Underslung Crane under seismic loading handling Nuclear Fuel for Khakrapar Power Project (BARC) • • • Different kinds of Planetary Gearboxes Helical and Spur Gearboxes upto 105 HP with modified teeth Hydraulic servo controlled shaft straightening press with ram sensitivity of 0.02mm and the tooling that go along with the above press. The press in conjunction with the tooling could straighten shaft to 0.02mm TIR.
  • 15. My Skill Sets • • • • • • Strong Logical Skills minimum corrections at the time of machine building First Time Right attitude Mastery in Pro/Engineer, AutoCAD & Solidedge 2D Mastery in MsOffice & OpenOffice for Design documentation Understanding of Quality Systems (was MR for ISO 9000 1994) • Design for manufacturing to attain Tolerance and Fits
  • 16. Suggested Modes of Engagement • • • • Retainership for a minimum Ten days in a Calendar Month. Project Consultancy Complete Project for SPMs (Only Design) Independent Design from the given requirement - Only Mechanical (excluding Control Design)
  • 17. Contact For more information please visit / email me @ URL: https://sites.google.com/site/sciyer/ Linkedin: Linkedin Profile email: sciyer@gmail.com

Editor's Notes

  1. Sample Notes