Alcoguard® H5941 represents the second generation of hybrid polymers. Hybrid polymers are a marriage of selected polysaccharides and synthetic monomers, designed to prevent scale formation in detergent applications such as automatic dishwash, hard surface cleaning and laundry detergent systems. They are particularly effective at minimizing filming and spotting in zero phosphate automatic dishwash formulations and works as effective as synthetic co-polymers.
2. Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
3. Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
4. Polymers in detergents
~100.000 tons of polymers
~96 - 98% petrochemical based (synthetic)
Case study: need of a performing
polymer from renewable sources
The markets are “greening”
4Alcoguard® H5941 – The sustainable biopolymer
6. AkzoNobel hybrid polymers
Combination of polysaccharide (natural
material) and synthetic monomers
(petrochemical sourced)
Backbone made of polysaccharide – main
part of the molecular weight
Readily biodegradable
Flexibility to functionalize the
polysaccharide with different monomers
Can control polymer architecture
Proprietary synthesis technique
O
OH2C
OH
HO
HO
H
H
H
H
O
H2C
OH OH
OH
H
H H
HO
H
H
OH
OH
HO
OH
H
H
H
O
OH
R
O
HO
O
-O
HO
O
6Alcoguard® H5941 – The sustainable biopolymer
7. Hybrid polymer technology
2010: Alcoguard H5240 the first hybrid polymer that fulfills the DfE
criteria for safer ingredients
2013: Alcoguard H5941 readily and annaerobically biodegradable
hybrid from >75% renewable resources
H 5941
7Alcoguard® H5941 – The sustainable biopolymer
8. Typical physical and chemical data
8Alcoguard® H5941 – The sustainable biopolymer
Appearance clear liquid
Active content, 40% (water based)
pH 4 – 6
Brookfield viscosity, cps <200, S 2, 20°C
Color Gardner max 1
9. Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
10. Performance
Polycarboxylates have three functions, which are influenced by:
Average molecular weight
Choice of monomers
10Alcoguard® H5941 – The sustainable biopolymer
11. Crystal growth modification
A – No polymer ~50mm crystal size
B – PAA below MIC ~200mm crystal size
C – Hybrid polymer ~0.6 to 2mm crystal size
C
A B
C
B
11Alcoguard® H5941 – The sustainable biopolymer
12. Laundry
Performance of hybrid and synthetic polymers in Tergotometer
Representative conditions for the US market:
12Alcoguard® H5941 – The sustainable biopolymer
Detergent* 1g/l
Polymer level 20 ppm in wash water
Water hardness 250 ppm
Soil Bradley Brown clay
Tested swatches 100% cotton and 50/50 poly/cotton
Temperature 30°C (86°F)
Wash time 10 minutes
Rinse times 5 minutes and 3 minutes
Drying time 40 minutes in dryer
Anti-redeposition evaluated with spectrophotometer
* when nonionic detergent is mentioned, this refers to an internal standard which allows better
differentiation between polymers
14. 6,9
14,8
4,0
1,9
0
5
10
15
20
25
30
US commercial
detergent with
synthetic polymer
US commercial
detergent with no
polymer
1% Alcoguard
H 5941
3% Alcoguard
H 5941
∆WICIE
Betterperformance
Anti-redeposition performance of commercial North American Mid Tier Powdered
Laundry Detergents with addition of Alcoguard H 5941
Laundry: improved anti-redeposition
performance
14Alcoguard® H5941 – The sustainable biopolymer
15. 17,0 17,3
0
10
20
30
40
50
60
70
80
90
100
Alcoguard H 5941 P-AA-MA
∆WICIE
0,4
0,3
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1,0
Alcoguard H 5941 P-AA-MA
Wt%Ca
Anti-redeposition Anti-encrustation
Betterperformance
Laundry: equivalent
performance as standard
P-AA-MA copolymers
Testing Conditions:
ü 10-cycle full scale laundry test
ü Anionic based detergent
ü 500 ppm clay soil added to evaluate anti-redeposition performance, on cotton
ü 250 ppm water hardness
Anti-encrustation measured by ICP following an internal protocol
15Alcoguard® H5941 – The sustainable biopolymer
16. ADW
Rinse aid performance test method (adapted version)
16Alcoguard® H5941 – The sustainable biopolymer
Dishwasher Miele G1222SC
Program R50° 3’/8’20’ Kl65
Water hardness 11°dH
Soil 50 g/wash
Composition:
potato starch (3%)
egg yolk (4%)
margarine (3%)
egg white (8%)
water
No rinse aid
3 cumulative tests
Formula based on the standard IEC-B for dishwashers
6% polymer – as 100% active
17. ADW: equivalent performance
to sulfonated copolymers
P-AA-MA
copolymer
Alcoguard
H 5941
Sulfonated
copolymer
No polymer
17Alcoguard® H5941 – The sustainable biopolymer
18. Alcoguard® H5941
ADW Rinse aid test
Dosage Water hardness Rinse aid Temp
IEC-B (15% Sokalan CP5) 20g 9+/-1°d None 55 °C
IEC-B (15% Alcoguard H5941) 20g 9+/-1°d None 55 °C
ADW Rinse aid test by SGS Institut Fresenius
Fresenius Standard Method 10_2000 Vers 02
Visual grading for filming and spotting
Test conditions:
18Alcoguard® H5941 – The sustainable biopolymer
21. Hard surface
Recommendation for the Quality Assessment of the Product Performance of All-Purpose
Cleaners (IKW)
q Followed the standard IKW recommendation
q All formulations pH ~10-11
Experimental formulations No polymer
Alcoguard
H5941
With
standard
P-AA-MA
Market reference
Branded APC
Hansanol NS 242
(SLES, here as 100% active)
5.2% 5.2% 5.2% From label and web:
Ethylan 1005, 5EO NR-NI 0.5% 0.5% 0.5% Anionics
Sodium carbonate 1.3% 1.3% 1.3% Nonionics
Sodium bicarbonate 1.3% 1.3% 1.3% Soap
Dissolvine GL-47-S (100%) 0.4% 0.4% 0.4% Na citrate
Alcoguard H 5941 (100%) - 0.4% - Na carbonate
P-AA-MA standard (100%) - - 0.4% Organic solvents
Water Balance Balance Balance
21Alcoguard® H5941 – The sustainable biopolymer
22. Hard surface: equivalent
perfomance as standard
P-AA-MA copolymers
10 strokes
Alcoguard H 5941
P-AA-MA
standard
Market reference
Without
polymers
Dilution 1:5 – as per usage instruction on the label of the market reference
22Alcoguard® H5941 – The sustainable biopolymer
23. Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
24. Renewable carbon index (RCI)
and biodegradability
Hybrid polymers are TSCA, DSL and REACH registered
Currently working on other inventories
Polymer RCI, %
Biodegradation, %
(OECD 301B)
Anaerobically
biodegradable
Alcoguard® H5941 75 62 Yes
Polyacrylate 0 0 No
24Alcoguard® H5941 – The sustainable biopolymer
25. Per Functional Unit Alcoguard H 5941 Synthetic
NRPE - Nonrenewable Primary Energy Use [GJ] 21,00 35,00
RPE - Renewable Primary Energy Use [GJ] 8,20 0,63
AED - Abiotic Resource Depletion (ADP) [ton oil-Equiv.] 0,40 0,70
OFL - Occupation of Farm Land [ha./year] 0,50 0,00
AP - Acidification Potential [kg SO2 Equiv.] 5,00 5,00
EP - Etrophication Potential [kg (PO4)3- Equiv.] 1,10 0,80
GWP - Global Warming Potential [ton fossil CO2 Equiv.] 1,20 2,30
POCP - Photochemical Ozone Creation Potential [kgC2H4 Equiv.] 0,30 0,50
Life cycle analysis
Mainly extracts from: Guinée et al (2002) “Handbook on Life Cycle
Assessment”, Centre of Environmental Science – Leiden University
For Synthetics, source supplied by Kees Ginkel, ECRA group of former T&E
(Opgenorth ; The handbook of Environmental Chemistry (1992) Vol 3 Part F
Eco efficiency analysis performed by AkzoNobel Sustainability dept.
0,0
0,2
0,4
0,6
0,8
1,0
NRPE
RPE
AED
OFL
AP
EP
GWP
POCP
Alcoguard H 5941
Synthetic
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26. Use 1 ton of hybrid save 500 kg of CO2
Alcoguard® H5941
40% less non renewable energy used
40% less abiotic resource depletion
40% less CO2 emissions
30% lower potential in ozone creation
26Alcoguard® H5941 – The sustainable biopolymer
27. Hybrid polymer technology
Less dependence on synthetic monomers
increased effect of supply/demand on polymer
feedstock causes fluctuating prices and availability
Greater sustainability
created using renewable raw materials
Favorable environmental impact
better biodegradability profile
500 kg reduction of CO2 for each ton of synthetic replaced
High cleaning performance
as of traditional synthetic polymers
easy to formulate
27Alcoguard® H5941 – The sustainable biopolymer