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Alcoguard® H5941
The sustainable biopolymer
Sorel Muresan, PhD
R&D Manager Cleaning EMEIA
Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
Polymers in detergents
~100.000 tons of polymers
~96 - 98% petrochemical based (synthetic)
Case study: need of a performing
polymer from renewable sources
The markets are “greening”
4Alcoguard® H5941 – The sustainable biopolymer
Poly
saccharides
Hybrid
polymers
Up to 75%
bio-
degradable
Biomass
and CO2
Plants
OIL
Synthetic polymers
100% non biodegradable
100% goes into the sludge!
END
Environmental advantages:
synthetics vs hybrids
5Alcoguard® H5941 – The sustainable biopolymer
AkzoNobel hybrid polymers
Combination of polysaccharide (natural
material) and synthetic monomers
(petrochemical sourced)
Backbone made of polysaccharide – main
part of the molecular weight
Readily biodegradable
Flexibility to functionalize the
polysaccharide with different monomers
Can control polymer architecture
Proprietary synthesis technique
O
OH2C
OH
HO
HO
H
H
H
H
O
H2C
OH OH
OH
H
H H
HO
H
H
OH
OH
HO
OH
H
H
H
O
OH
R
O
HO
O
-O
HO
O
6Alcoguard® H5941 – The sustainable biopolymer
Hybrid polymer technology
2010: Alcoguard H5240 the first hybrid polymer that fulfills the DfE
criteria for safer ingredients
2013: Alcoguard H5941 readily and annaerobically biodegradable
hybrid from >75% renewable resources
H 5941
7Alcoguard® H5941 – The sustainable biopolymer
Typical physical and chemical data
8Alcoguard® H5941 – The sustainable biopolymer
Appearance clear liquid
Active content, 40% (water based)
pH 4 – 6
Brookfield viscosity, cps <200, S 2, 20°C
Color Gardner max 1
Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
Performance
Polycarboxylates have three functions, which are influenced by:
Average molecular weight
Choice of monomers
10Alcoguard® H5941 – The sustainable biopolymer
Crystal growth modification
A – No polymer ~50mm crystal size
B – PAA below MIC ~200mm crystal size
C – Hybrid polymer ~0.6 to 2mm crystal size
C
A B
C
B
11Alcoguard® H5941 – The sustainable biopolymer
Laundry
Performance of hybrid and synthetic polymers in Tergotometer
Representative conditions for the US market:
12Alcoguard® H5941 – The sustainable biopolymer
Detergent* 1g/l
Polymer level 20 ppm in wash water
Water hardness 250 ppm
Soil Bradley Brown clay
Tested swatches 100% cotton and 50/50 poly/cotton
Temperature 30°C (86°F)
Wash time 10 minutes
Rinse times 5 minutes and 3 minutes
Drying time 40 minutes in dryer
Anti-redeposition evaluated with spectrophotometer
* when nonionic detergent is mentioned, this refers to an internal standard which allows better
differentiation between polymers
78,9
37,0
24,8
68,4
27,9
18,1
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
Detergent based on
nonionic formula
with copolymer P-AA-MA with Alcoguard
H 5941
DeltaWICIE
Cotton
Poly/Cotton
Laundry: improved anti-
redeposition performance
Anti-redeposition performance of an internal standard detergent (nonionic detergent) w/o and
with addition of polymers
Betterperformance
13Alcoguard® H5941 – The sustainable biopolymer
6,9
14,8
4,0
1,9
0
5
10
15
20
25
30
US commercial
detergent with
synthetic polymer
US commercial
detergent with no
polymer
1% Alcoguard
H 5941
3% Alcoguard
H 5941
∆WICIE
Betterperformance
Anti-redeposition performance of commercial North American Mid Tier Powdered
Laundry Detergents with addition of Alcoguard H 5941
Laundry: improved anti-redeposition
performance
14Alcoguard® H5941 – The sustainable biopolymer
17,0 17,3
0
10
20
30
40
50
60
70
80
90
100
Alcoguard H 5941 P-AA-MA
∆WICIE
0,4
0,3
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1,0
Alcoguard H 5941 P-AA-MA
Wt%Ca
Anti-redeposition Anti-encrustation
Betterperformance
Laundry: equivalent
performance as standard
P-AA-MA copolymers
Testing Conditions:
ü 10-cycle full scale laundry test
ü Anionic based detergent
ü 500 ppm clay soil added to evaluate anti-redeposition performance, on cotton
ü 250 ppm water hardness
Anti-encrustation measured by ICP following an internal protocol
15Alcoguard® H5941 – The sustainable biopolymer
ADW
Rinse aid performance test method (adapted version)
16Alcoguard® H5941 – The sustainable biopolymer
Dishwasher Miele G1222SC
Program R50° 3’/8’20’ Kl65
Water hardness 11°dH
Soil 50 g/wash
Composition:
potato starch (3%)
egg yolk (4%)
margarine (3%)
egg white (8%)
water
No rinse aid
3 cumulative tests
Formula based on the standard IEC-B for dishwashers
6% polymer – as 100% active
ADW: equivalent performance
to sulfonated copolymers
P-AA-MA
copolymer
Alcoguard
H 5941
Sulfonated
copolymer
No polymer
17Alcoguard® H5941 – The sustainable biopolymer
Alcoguard® H5941
ADW Rinse aid test
Dosage Water hardness Rinse aid Temp
IEC-B (15% Sokalan CP5) 20g 9+/-1°d None 55 °C
IEC-B (15% Alcoguard H5941) 20g 9+/-1°d None 55 °C
ADW Rinse aid test by SGS Institut Fresenius
Fresenius Standard Method 10_2000 Vers 02
Visual grading for filming and spotting
Test conditions:
18Alcoguard® H5941 – The sustainable biopolymer
Alcoguard® H5941
Performance test in ADW
19Alcoguard® H5941 – The sustainable biopolymer
Alcoguard® H5941
Performance test in ADW
Items Number 1 2 3 Mean Stab 1 2 3 Mean Stab
Plates blue melamin 8 7,0 7,0 7,0 7,0 0,0 8,0 8,0 8,0 8,0 0,0
Plates black glass 3 7,0 7,0 7,0 7,0 0,0 7,0 7,0 8,0 7,3 0,6
Plate black china dish 3 7,0 7,0 7,0 7,0 0,0 8,0 8,0 8,0 8,0 0,0
Drinking glass longdrink 8 7,0 6,0 4,0 5,7 1,5 7,0 7,0 6,0 6,7 0,6
Knives stainless steel 8 7,0 7,0 7,0 7,0 0,0 8,0 8,0 8,0 8,0 0,0
Items Number 1 2 3 Mean Stab 1 2 3 Mean Stab
Plates blue melamin 8 8 7,3 4,5 6,6 1,8 8 8 6,8 7,6 0,7
Plates black glass 3 7 3,7 2,7 4,4 2,3 6,7 6,7 7,3 6,9 0,4
Plate black china dish 3 8 4,3 3,7 5,3 2,3 8 7 6,3 7,1 0,9
Drinking glass longdrink 8 7,8 5,5 6,4 6,6 1,1 7,8 6,1 6,4 6,8 0,9
Knives stainless steel 8 7,3 5 3,5 5,3 1,9 6,5 5,6 5,3 5,8 0,6
Alcoguard H5941 15%Sokalan CP5 15%Filming results
Spot results
20Alcoguard® H5941 – The sustainable biopolymer
Hard surface
Recommendation for the Quality Assessment of the Product Performance of All-Purpose
Cleaners (IKW)
q Followed the standard IKW recommendation
q All formulations pH ~10-11
Experimental formulations No polymer
Alcoguard
H5941
With
standard
P-AA-MA
Market reference
Branded APC
Hansanol NS 242
(SLES, here as 100% active)
5.2% 5.2% 5.2% From label and web:
Ethylan 1005, 5EO NR-NI 0.5% 0.5% 0.5% Anionics
Sodium carbonate 1.3% 1.3% 1.3% Nonionics
Sodium bicarbonate 1.3% 1.3% 1.3% Soap
Dissolvine GL-47-S (100%) 0.4% 0.4% 0.4% Na citrate
Alcoguard H 5941 (100%) - 0.4% - Na carbonate
P-AA-MA standard (100%) - - 0.4% Organic solvents
Water Balance Balance Balance
21Alcoguard® H5941 – The sustainable biopolymer
Hard surface: equivalent
perfomance as standard
P-AA-MA copolymers
10 strokes
Alcoguard H 5941
P-AA-MA
standard
Market reference
Without
polymers
Dilution 1:5 – as per usage instruction on the label of the market reference
22Alcoguard® H5941 – The sustainable biopolymer
Q&A
Regulatory status, Life Cycle Analysis and Sustainability
Performance data
Hybrid polymer technology
Outlook
Renewable carbon index (RCI)
and biodegradability
Hybrid polymers are TSCA, DSL and REACH registered
Currently working on other inventories
Polymer RCI, %
Biodegradation, %
(OECD 301B)
Anaerobically
biodegradable
Alcoguard® H5941 75 62 Yes
Polyacrylate 0 0 No
24Alcoguard® H5941 – The sustainable biopolymer
Per Functional Unit Alcoguard H 5941 Synthetic
NRPE - Nonrenewable Primary Energy Use [GJ] 21,00 35,00
RPE - Renewable Primary Energy Use [GJ] 8,20 0,63
AED - Abiotic Resource Depletion (ADP) [ton oil-Equiv.] 0,40 0,70
OFL - Occupation of Farm Land [ha./year] 0,50 0,00
AP - Acidification Potential [kg SO2 Equiv.] 5,00 5,00
EP - Etrophication Potential [kg (PO4)3- Equiv.] 1,10 0,80
GWP - Global Warming Potential [ton fossil CO2 Equiv.] 1,20 2,30
POCP - Photochemical Ozone Creation Potential [kgC2H4 Equiv.] 0,30 0,50
Life cycle analysis
Mainly extracts from: Guinée et al (2002) “Handbook on Life Cycle
Assessment”, Centre of Environmental Science – Leiden University
For Synthetics, source supplied by Kees Ginkel, ECRA group of former T&E
(Opgenorth ; The handbook of Environmental Chemistry (1992) Vol 3 Part F
Eco efficiency analysis performed by AkzoNobel Sustainability dept.
0,0
0,2
0,4
0,6
0,8
1,0
NRPE
RPE
AED
OFL
AP
EP
GWP
POCP
Alcoguard H 5941
Synthetic
25Alcoguard® H5941 – The sustainable biopolymer
Use 1 ton of hybrid save 500 kg of CO2
Alcoguard® H5941
40% less non renewable energy used
40% less abiotic resource depletion
40% less CO2 emissions
30% lower potential in ozone creation
26Alcoguard® H5941 – The sustainable biopolymer
Hybrid polymer technology
Less dependence on synthetic monomers
increased effect of supply/demand on polymer
feedstock causes fluctuating prices and availability
Greater sustainability
created using renewable raw materials
Favorable environmental impact
better biodegradability profile
500 kg reduction of CO2 for each ton of synthetic replaced
High cleaning performance
as of traditional synthetic polymers
easy to formulate
27Alcoguard® H5941 – The sustainable biopolymer
Alcoguard® H5941
Success stories
28Alcoguard® H5941 – The sustainable biopolymer
Thank you

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The sustainable biopolymer: performance and sustainability of Alcoguard® H5941

  • 1. Alcoguard® H5941 The sustainable biopolymer Sorel Muresan, PhD R&D Manager Cleaning EMEIA
  • 2. Q&A Regulatory status, Life Cycle Analysis and Sustainability Performance data Hybrid polymer technology Outlook
  • 3. Q&A Regulatory status, Life Cycle Analysis and Sustainability Performance data Hybrid polymer technology Outlook
  • 4. Polymers in detergents ~100.000 tons of polymers ~96 - 98% petrochemical based (synthetic) Case study: need of a performing polymer from renewable sources The markets are “greening” 4Alcoguard® H5941 – The sustainable biopolymer
  • 5. Poly saccharides Hybrid polymers Up to 75% bio- degradable Biomass and CO2 Plants OIL Synthetic polymers 100% non biodegradable 100% goes into the sludge! END Environmental advantages: synthetics vs hybrids 5Alcoguard® H5941 – The sustainable biopolymer
  • 6. AkzoNobel hybrid polymers Combination of polysaccharide (natural material) and synthetic monomers (petrochemical sourced) Backbone made of polysaccharide – main part of the molecular weight Readily biodegradable Flexibility to functionalize the polysaccharide with different monomers Can control polymer architecture Proprietary synthesis technique O OH2C OH HO HO H H H H O H2C OH OH OH H H H HO H H OH OH HO OH H H H O OH R O HO O -O HO O 6Alcoguard® H5941 – The sustainable biopolymer
  • 7. Hybrid polymer technology 2010: Alcoguard H5240 the first hybrid polymer that fulfills the DfE criteria for safer ingredients 2013: Alcoguard H5941 readily and annaerobically biodegradable hybrid from >75% renewable resources H 5941 7Alcoguard® H5941 – The sustainable biopolymer
  • 8. Typical physical and chemical data 8Alcoguard® H5941 – The sustainable biopolymer Appearance clear liquid Active content, 40% (water based) pH 4 – 6 Brookfield viscosity, cps <200, S 2, 20°C Color Gardner max 1
  • 9. Q&A Regulatory status, Life Cycle Analysis and Sustainability Performance data Hybrid polymer technology Outlook
  • 10. Performance Polycarboxylates have three functions, which are influenced by: Average molecular weight Choice of monomers 10Alcoguard® H5941 – The sustainable biopolymer
  • 11. Crystal growth modification A – No polymer ~50mm crystal size B – PAA below MIC ~200mm crystal size C – Hybrid polymer ~0.6 to 2mm crystal size C A B C B 11Alcoguard® H5941 – The sustainable biopolymer
  • 12. Laundry Performance of hybrid and synthetic polymers in Tergotometer Representative conditions for the US market: 12Alcoguard® H5941 – The sustainable biopolymer Detergent* 1g/l Polymer level 20 ppm in wash water Water hardness 250 ppm Soil Bradley Brown clay Tested swatches 100% cotton and 50/50 poly/cotton Temperature 30°C (86°F) Wash time 10 minutes Rinse times 5 minutes and 3 minutes Drying time 40 minutes in dryer Anti-redeposition evaluated with spectrophotometer * when nonionic detergent is mentioned, this refers to an internal standard which allows better differentiation between polymers
  • 13. 78,9 37,0 24,8 68,4 27,9 18,1 0,0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0 Detergent based on nonionic formula with copolymer P-AA-MA with Alcoguard H 5941 DeltaWICIE Cotton Poly/Cotton Laundry: improved anti- redeposition performance Anti-redeposition performance of an internal standard detergent (nonionic detergent) w/o and with addition of polymers Betterperformance 13Alcoguard® H5941 – The sustainable biopolymer
  • 14. 6,9 14,8 4,0 1,9 0 5 10 15 20 25 30 US commercial detergent with synthetic polymer US commercial detergent with no polymer 1% Alcoguard H 5941 3% Alcoguard H 5941 ∆WICIE Betterperformance Anti-redeposition performance of commercial North American Mid Tier Powdered Laundry Detergents with addition of Alcoguard H 5941 Laundry: improved anti-redeposition performance 14Alcoguard® H5941 – The sustainable biopolymer
  • 15. 17,0 17,3 0 10 20 30 40 50 60 70 80 90 100 Alcoguard H 5941 P-AA-MA ∆WICIE 0,4 0,3 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 Alcoguard H 5941 P-AA-MA Wt%Ca Anti-redeposition Anti-encrustation Betterperformance Laundry: equivalent performance as standard P-AA-MA copolymers Testing Conditions: ü 10-cycle full scale laundry test ü Anionic based detergent ü 500 ppm clay soil added to evaluate anti-redeposition performance, on cotton ü 250 ppm water hardness Anti-encrustation measured by ICP following an internal protocol 15Alcoguard® H5941 – The sustainable biopolymer
  • 16. ADW Rinse aid performance test method (adapted version) 16Alcoguard® H5941 – The sustainable biopolymer Dishwasher Miele G1222SC Program R50° 3’/8’20’ Kl65 Water hardness 11°dH Soil 50 g/wash Composition: potato starch (3%) egg yolk (4%) margarine (3%) egg white (8%) water No rinse aid 3 cumulative tests Formula based on the standard IEC-B for dishwashers 6% polymer – as 100% active
  • 17. ADW: equivalent performance to sulfonated copolymers P-AA-MA copolymer Alcoguard H 5941 Sulfonated copolymer No polymer 17Alcoguard® H5941 – The sustainable biopolymer
  • 18. Alcoguard® H5941 ADW Rinse aid test Dosage Water hardness Rinse aid Temp IEC-B (15% Sokalan CP5) 20g 9+/-1°d None 55 °C IEC-B (15% Alcoguard H5941) 20g 9+/-1°d None 55 °C ADW Rinse aid test by SGS Institut Fresenius Fresenius Standard Method 10_2000 Vers 02 Visual grading for filming and spotting Test conditions: 18Alcoguard® H5941 – The sustainable biopolymer
  • 19. Alcoguard® H5941 Performance test in ADW 19Alcoguard® H5941 – The sustainable biopolymer
  • 20. Alcoguard® H5941 Performance test in ADW Items Number 1 2 3 Mean Stab 1 2 3 Mean Stab Plates blue melamin 8 7,0 7,0 7,0 7,0 0,0 8,0 8,0 8,0 8,0 0,0 Plates black glass 3 7,0 7,0 7,0 7,0 0,0 7,0 7,0 8,0 7,3 0,6 Plate black china dish 3 7,0 7,0 7,0 7,0 0,0 8,0 8,0 8,0 8,0 0,0 Drinking glass longdrink 8 7,0 6,0 4,0 5,7 1,5 7,0 7,0 6,0 6,7 0,6 Knives stainless steel 8 7,0 7,0 7,0 7,0 0,0 8,0 8,0 8,0 8,0 0,0 Items Number 1 2 3 Mean Stab 1 2 3 Mean Stab Plates blue melamin 8 8 7,3 4,5 6,6 1,8 8 8 6,8 7,6 0,7 Plates black glass 3 7 3,7 2,7 4,4 2,3 6,7 6,7 7,3 6,9 0,4 Plate black china dish 3 8 4,3 3,7 5,3 2,3 8 7 6,3 7,1 0,9 Drinking glass longdrink 8 7,8 5,5 6,4 6,6 1,1 7,8 6,1 6,4 6,8 0,9 Knives stainless steel 8 7,3 5 3,5 5,3 1,9 6,5 5,6 5,3 5,8 0,6 Alcoguard H5941 15%Sokalan CP5 15%Filming results Spot results 20Alcoguard® H5941 – The sustainable biopolymer
  • 21. Hard surface Recommendation for the Quality Assessment of the Product Performance of All-Purpose Cleaners (IKW) q Followed the standard IKW recommendation q All formulations pH ~10-11 Experimental formulations No polymer Alcoguard H5941 With standard P-AA-MA Market reference Branded APC Hansanol NS 242 (SLES, here as 100% active) 5.2% 5.2% 5.2% From label and web: Ethylan 1005, 5EO NR-NI 0.5% 0.5% 0.5% Anionics Sodium carbonate 1.3% 1.3% 1.3% Nonionics Sodium bicarbonate 1.3% 1.3% 1.3% Soap Dissolvine GL-47-S (100%) 0.4% 0.4% 0.4% Na citrate Alcoguard H 5941 (100%) - 0.4% - Na carbonate P-AA-MA standard (100%) - - 0.4% Organic solvents Water Balance Balance Balance 21Alcoguard® H5941 – The sustainable biopolymer
  • 22. Hard surface: equivalent perfomance as standard P-AA-MA copolymers 10 strokes Alcoguard H 5941 P-AA-MA standard Market reference Without polymers Dilution 1:5 – as per usage instruction on the label of the market reference 22Alcoguard® H5941 – The sustainable biopolymer
  • 23. Q&A Regulatory status, Life Cycle Analysis and Sustainability Performance data Hybrid polymer technology Outlook
  • 24. Renewable carbon index (RCI) and biodegradability Hybrid polymers are TSCA, DSL and REACH registered Currently working on other inventories Polymer RCI, % Biodegradation, % (OECD 301B) Anaerobically biodegradable Alcoguard® H5941 75 62 Yes Polyacrylate 0 0 No 24Alcoguard® H5941 – The sustainable biopolymer
  • 25. Per Functional Unit Alcoguard H 5941 Synthetic NRPE - Nonrenewable Primary Energy Use [GJ] 21,00 35,00 RPE - Renewable Primary Energy Use [GJ] 8,20 0,63 AED - Abiotic Resource Depletion (ADP) [ton oil-Equiv.] 0,40 0,70 OFL - Occupation of Farm Land [ha./year] 0,50 0,00 AP - Acidification Potential [kg SO2 Equiv.] 5,00 5,00 EP - Etrophication Potential [kg (PO4)3- Equiv.] 1,10 0,80 GWP - Global Warming Potential [ton fossil CO2 Equiv.] 1,20 2,30 POCP - Photochemical Ozone Creation Potential [kgC2H4 Equiv.] 0,30 0,50 Life cycle analysis Mainly extracts from: Guinée et al (2002) “Handbook on Life Cycle Assessment”, Centre of Environmental Science – Leiden University For Synthetics, source supplied by Kees Ginkel, ECRA group of former T&E (Opgenorth ; The handbook of Environmental Chemistry (1992) Vol 3 Part F Eco efficiency analysis performed by AkzoNobel Sustainability dept. 0,0 0,2 0,4 0,6 0,8 1,0 NRPE RPE AED OFL AP EP GWP POCP Alcoguard H 5941 Synthetic 25Alcoguard® H5941 – The sustainable biopolymer
  • 26. Use 1 ton of hybrid save 500 kg of CO2 Alcoguard® H5941 40% less non renewable energy used 40% less abiotic resource depletion 40% less CO2 emissions 30% lower potential in ozone creation 26Alcoguard® H5941 – The sustainable biopolymer
  • 27. Hybrid polymer technology Less dependence on synthetic monomers increased effect of supply/demand on polymer feedstock causes fluctuating prices and availability Greater sustainability created using renewable raw materials Favorable environmental impact better biodegradability profile 500 kg reduction of CO2 for each ton of synthetic replaced High cleaning performance as of traditional synthetic polymers easy to formulate 27Alcoguard® H5941 – The sustainable biopolymer
  • 28. Alcoguard® H5941 Success stories 28Alcoguard® H5941 – The sustainable biopolymer