Production capacity – planning and control
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Production capacity – planning and control
![PRODUCTION CAPACITY : PLANNING
AND CONTROL
Presented By:
Garima Punj [4131005]
Sonali Garwal [4131031]](https://image.slidesharecdn.com/productioncapacityplanningandcontrol-150321025234-conversion-gate01/85/Production-capacity-planning-and-control-1-320.jpg)
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Production capacity – planning and control
- 1. PRODUCTION CAPACITY : PLANNING AND CONTROL Presented By: Garima Punj [4131005] Sonali Garwal [4131031]
- 3. Capacity Planning Determining the long term capacity needs of an organization Determining how these needs will be satisfied
- 4. Determination of Plant Capacity Ǐ Design Capacity – Rate of output of goods or services under full scale operating conditions Ǐ System capacity – Maximum output of a specific product that the system of workers and equipments is capable of producing
- 5. Strategies of Capacity Planning
- 7. Planning Decisions Strategic Decisions (Top – Level) Tactical Decisions (Middle – Level) Operational Decisions (Lower – Level)
- 8. Strategic Decisions Warehouse Location Building a new plant Mergers and Acquisitions New Product Planning Social Responsibility Planning R & D Planning
- 9. Tactical Decisions Pricing a Product Budget Analysis Short-term Forecasting Plant Layout Reward System Design Make or Buy Analysis Negotiations
- 10. Operational Decisions Production Scheduling Inventory Control Daily Operator Scheduling Order Entry Machine Loading
- 11. Phases of Planning and Control Planning Action Control
- 12. Planning Phase Pre-Planning • Product Development and Design • Demand Forecasting • Order Writing • Master Scheduling • MRP Active Planning • Process Planning and Routing • Material Planning • Tools Planning • Loading • Scheduling
- 13. Action Phase Dispatching includes: Job Order Store Issue Order Tool Order Time Ticket Inspection Order Move Order
- 14. Control Phase Progress Reporting Data regarding what is happening with the job collected Corrective Action Includes creating schedule and capacity modifications
- 16. R & D Planning is a ______ decision. ‽ Strategic ‽ Operational ‽ Tactical ‽ None
- 17. Production Planning and Control has ______ phases ‽ Two ‽ Three ‽ Four ‽ None
- 18. Dispatching is a major step of ____ phase ‽ Planning ‽ Action ‽ Production Control ‽ None
- 19. Planning phase has _____ ‽ Pre – Planning, Active Planning and Post – Planning ‽ Pre – Planning and Active Planning ‽ Pre – Planning and Post – Planning ‽ None of the above
- 20. _____ is the transition from planning phase to action phase ‽ Dispatching ‽ Scheduling ‽ Materials Planning ‽ None of the above
Editor's Notes
- Capacity planning is the process of determining the production capacity needed by an organization to meet changing demands for its products.[1] In the context of capacity planning, design capacity is the maximum amount of work that an organization is capable of completing in a given period. Effective capacity is the maximum amount of work that an organization is capable of completing in a given period due to constraints such as quality problems, delays, material handling, etc. The phrase is also used in business computing as a synonym for capacity management. A discrepancy between the capacity of an organization and the demands of its customers results in inefficiency, either in under-utilized resources or unfulfilled customers. The goal of capacity planning is to minimize this discrepancy. Demand for an organization's capacity varies based on changes in production output, such as increasing or decreasing the production quantity of an existing product, or producing new products. Better utilization of existing capacity can be accomplished through improvements in overall equipment effectiveness (OEE). Capacity can be increased through introducing new techniques, equipment and materials, increasing the number of workers or machines, increasing the number of shifts, or acquiring additional production facilities. Capacity is calculated as (number of machines or workers) × (number of shifts) × (utilization) × (efficiency).