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Process Control Trainer
ELP225
Midhun Augustine
ELP225 (IITD) Process Control Trainer 1 / 8
Overview
Introduction
Block Diagram
Basic Control Approaches
Transfer Lag
Transport Lag
Questions
ELP225 (IITD) Process Control Trainer 2 / 8
Introduction
Motivation
Temparature control systems are used in many of the industries,
and it’s an importent example of regulator system.
Objectives
To familiarize with industrial processes.
To understand various components of control system.
To get an idea of basic control methods.
To distinguish between open loop and closed loop control actions.
ELP225 (IITD) Process Control Trainer 3 / 8
Block Diagram
Basic block diagram of the process control trainer is given below
ELP225 (IITD) Process Control Trainer 4 / 8
Basic control approaches
1. Open Loop Control
In this the control input is a function of reference, and is pre
calibrated
u = f(r) (1)
2. Closed loop Control
Here control input is a function of both reference and output, i.e.
u = f(e) = f(r
,y) (2)
One of the basic closed loop control approach is proportional
control, and in which control input is proportional to the error
(deviation), i.e.,
u =K e (3)
In two step control the control changes from one value to another
when error (deviation) changes sign.To avoid high frequency
oscillations, overlap(threshold) is provided in practice, i.e.
u =hyst
(e) (4)
ELP225 (IITD) Process Control Trainer 5 / 8
Transfer lag
Transfer lag is due to the dynamical elements in the
system/process.
Consider the following first order process (eg.thermal system,
hydraulic system), for which the step responce is given in figure.
G(s) =
1
1 +T s
(5)
For a pole with a time constant T, transfer lag will be T seconds.
It is the time taken by the output to reach 63.2% of it’s final value.
ELP225 (IITD) Process Control Trainer 6 / 8
Transport lag (distance/velocity lag)
Transport lag is charecterized by delay in system responce.
A pure delay has the input output relation
y(t) =u(t − T
) (6)
Now by taking Laplace transform we have
Y (s) =e−sT
U(s) (7)
Hence in frequency domain, delay is charecterized by it’s transfer
function - e−sT
.
|e
−jωT
| = 1 ∠e
−jωT
= −ωT
and is all pass with phase lag increasing with frequency.
ELP225 (IITD) Process Control Trainer 7 / 8
Questions
Derive the transfer function of a Thermal system.
What is the
time constant of this system?
Find the relation between transfer lag and system pole location?
Draw the bode plot of transport lag?.
How the transport lag affects stability?.Does it affects stability in
open loop control case?
What are the practical issues with two step control?
ELP225 (IITD) Process Control Trainer 8 / 8

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PPT_PROCESSCONTROLTRAINER.pdf

  • 1. Process Control Trainer ELP225 Midhun Augustine ELP225 (IITD) Process Control Trainer 1 / 8
  • 2. Overview Introduction Block Diagram Basic Control Approaches Transfer Lag Transport Lag Questions ELP225 (IITD) Process Control Trainer 2 / 8
  • 3. Introduction Motivation Temparature control systems are used in many of the industries, and it’s an importent example of regulator system. Objectives To familiarize with industrial processes. To understand various components of control system. To get an idea of basic control methods. To distinguish between open loop and closed loop control actions. ELP225 (IITD) Process Control Trainer 3 / 8
  • 4. Block Diagram Basic block diagram of the process control trainer is given below ELP225 (IITD) Process Control Trainer 4 / 8
  • 5. Basic control approaches 1. Open Loop Control In this the control input is a function of reference, and is pre calibrated u = f(r) (1) 2. Closed loop Control Here control input is a function of both reference and output, i.e. u = f(e) = f(r ,y) (2) One of the basic closed loop control approach is proportional control, and in which control input is proportional to the error (deviation), i.e., u =K e (3) In two step control the control changes from one value to another when error (deviation) changes sign.To avoid high frequency oscillations, overlap(threshold) is provided in practice, i.e. u =hyst (e) (4) ELP225 (IITD) Process Control Trainer 5 / 8
  • 6. Transfer lag Transfer lag is due to the dynamical elements in the system/process. Consider the following first order process (eg.thermal system, hydraulic system), for which the step responce is given in figure. G(s) = 1 1 +T s (5) For a pole with a time constant T, transfer lag will be T seconds. It is the time taken by the output to reach 63.2% of it’s final value. ELP225 (IITD) Process Control Trainer 6 / 8
  • 7. Transport lag (distance/velocity lag) Transport lag is charecterized by delay in system responce. A pure delay has the input output relation y(t) =u(t − T ) (6) Now by taking Laplace transform we have Y (s) =e−sT U(s) (7) Hence in frequency domain, delay is charecterized by it’s transfer function - e−sT . |e −jωT | = 1 ∠e −jωT = −ωT and is all pass with phase lag increasing with frequency. ELP225 (IITD) Process Control Trainer 7 / 8
  • 8. Questions Derive the transfer function of a Thermal system. What is the time constant of this system? Find the relation between transfer lag and system pole location? Draw the bode plot of transport lag?. How the transport lag affects stability?.Does it affects stability in open loop control case? What are the practical issues with two step control? ELP225 (IITD) Process Control Trainer 8 / 8