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FINAL PRESENTATION
Design of a Stabilizing Handle for Parkinson’s Disease Patients
Sponsored by the Vibrations Laboratory
13.06.2019
Atakan Botasun
Doğa Volkan Altundağ
Mahmut Demir
Furkan Ginaz Almus
Samet Baykul
Onur Bozkurt
Barış Polat
Aziz Emre Akgündüz
ME407 Mechanical Engineering Design - Spring 2019 - G2
OUTLINE
1. Introduction
2. Visuals
3. Working Mechanism
4. Original Aspects
5. Modifications
6. Analysis
7. Components
8. Conclusion
2
1. INTRODUCTION
NEED
Some patients suffer from problems while consuming food.
PURPOSE
To design and manufacture a prototype of a versatile stabilizing
handle for Parkinson’s Disease and Essential Tremor patients.
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 3
1. INTRODUCTION
DESIGN REQUIREMENTS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Functionality Enviromental Manufacturing Ergonomics Life Cycle
Self-stabilizing Safe Production Easy Dishwasher Usage Long Service Life
Attachable
Spoon/Fork
Recyclable Low Budget Lightweight -
Long Service
Duration
Toxin-free - Both Hand Usage -
4
2. VISUALS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
OVERALL DESIGN
5
2. VISUALS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
OVERALL DESIGN
6
2. VISUALS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
OVERALL DESIGN
7
2. VISUALS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
INNER DESIGN
8
3. WORKING MECHANISM
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
9
Reduction in
Amplitude
Ease of Cleaning
Volume and Weight
Constraints
Ergonomics Life Cycle
70% reduction 65°C 80x80x250 mm User-friendly 1000 h
2 axes Dishwasher-safe Less than 350 g - -
0.5 - 1.5 Hz - - - -
3. WORKING MECHANISM
• Decreasing vibration amplitude
• Eliminating gravitational effect
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
10
3. WORKING MECHANISM
X-Axis
INPUTS
m = 0.265[kg]
L = 0.135[m]
R = 27.000
r = 0.005[m]
0.00[Hz] < w < 2.50[Hz]
RESULTS
k = 14.019 [N/m]
Maximum transmissibility in excitation frequency range: 0.200
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Y-Axis
INPUTS
m = 0.237[kg]
L = 0.150[m]
R = 30.000
r = 0.005[m]
0.00[Hz] < w < 2.50[Hz]
RESULTS
k = 13.940 [N/m]
Maximum transmissibility in excitation frequency range: 0.200
11
3. WORKING MECHANISM
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
12
Y axis X axis
3. WORKING MECHANISM
DESIGN CRITERIA
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Reduction in
Amplitude
Ease of Cleaning
Volume and Weight
Constraints
Ergonomics Life Cycle
70% reduction 65°C 80x80x250 mm User-friendly 1000 h
2 axes Dishwasher-safe Less than 350 g - -
0.5 - 1.5 Hz - - - -
13
4. ORIGINAL ASPECTS
Mounting technique of constant force spring
- Twisting was eliminated
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
14
4. ORIGINAL ASPECTS
Introducing new method for on/off feature - Tube locking spring
clip
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
15
4. ORIGINAL ASPECTS
Unique shell design and assembling technique
- Simple and adjustable
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
16
5. MODIFICATIONS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Material Usage in
Inner Parts
Rod Design Spoon Geometry Joint Assembly
Before ABS PC Telescoping Regular Spoon Spherical Joint
After 1060 alloy Detachable lid Asian Soup Spoon Universal Joint
Result
Strength Length of Rod Bowl Depth Rolling Elimination
Between Mockup and Detailed Design Phases
17
5. MODIFICATIONS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Between Mockup and Detailed Design Phases
• Rectangular end platform
for rod proposed for spring
connections
18
5. MODIFICATIONS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Between Mockup and Detailed Design Phases
• Constant force spring
connector redesigned
• Assembling components
revised
19
5. MODIFICATIONS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Joint Assembly Shell Thickness Bolt Assembly Attachment
Before
Two different sheet
metal parts
1 mm Bolt&Nut Delrin Clip
After Single part 3 mm Threaded Slot Screw
Result
Manufacturability Strength Manufacturability Reliability
Between Detailed Design and Manufacturing Phases
20
5. MODIFICATIONS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Between Detailed Design and Manufacturing Phases
21
5. MODIFICATIONS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Between Detailed Design and Manufacturing Phases
22
6. ANALYSIS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
23
6. ANALYSIS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Stress Analysis of the Spoon
Equivalent (von-
Mises) Stress
Maximum
Principal
Stress
Minimum
Principal Stress
Minimum 1.27e-007 MPa -4.7635 MPa -18.493 MPa
Maximum 14.216 MPa 15.323MPa 4.5964 MPa
Minimum Occurs
On
Case Mass Rod
Maximum
Occurs On
Rod Rod Rod
Rod
24
6. ANALYSIS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Life Cycle
25
Safety Factor
7. COMPONENTS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Component Material Total Price
Weight Stainless Steel
₺800
Tube Locking Spring Stainless Steel
CFS Spool Al
Case Al
CFS Connector Al
Female Connector Al
Holder Al
Pole Al
Rod Al
Components which are Manufactured by Machining
26
7. COMPONENTS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Component Material Total Price
Spoon ABS
₺230Handle Case ABS
Lid ABS
Components Which are Manufactured by 3D-Printing
27
7. COMPONENTS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Component Material Price
Constant Force Spring Stainless Steel ₺310
Helical Tension Springs Stainless Steel ₺15 x 6 = ₺90
₺400
Components Which are Directly Bought from Manufacturer
28
7. COMPONENTS
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
Component Price Total Price
Machined Components ₺800
₺1430Springs ₺400
3D Printed Components ₺230
Overall
29
8. CONCLUSION
OUR EXPERIENCES
• Engineering Software
• Manufacturing
• Time management
• Communication Skills
• Team Working
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
30
FUTURE IMPROVEMENTS
• Compatibility for regular silverware
• Compactness
• Lightweight
• Alternative for constant force spring
ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2
8. CONCLUSION
31
• Thank you
32

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Design of a Stabilizing Handle for Parkinson’s Disease Patients - 2

  • 1. FINAL PRESENTATION Design of a Stabilizing Handle for Parkinson’s Disease Patients Sponsored by the Vibrations Laboratory 13.06.2019 Atakan Botasun Doğa Volkan Altundağ Mahmut Demir Furkan Ginaz Almus Samet Baykul Onur Bozkurt Barış Polat Aziz Emre Akgündüz ME407 Mechanical Engineering Design - Spring 2019 - G2
  • 2. OUTLINE 1. Introduction 2. Visuals 3. Working Mechanism 4. Original Aspects 5. Modifications 6. Analysis 7. Components 8. Conclusion 2
  • 3. 1. INTRODUCTION NEED Some patients suffer from problems while consuming food. PURPOSE To design and manufacture a prototype of a versatile stabilizing handle for Parkinson’s Disease and Essential Tremor patients. ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 3
  • 4. 1. INTRODUCTION DESIGN REQUIREMENTS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Functionality Enviromental Manufacturing Ergonomics Life Cycle Self-stabilizing Safe Production Easy Dishwasher Usage Long Service Life Attachable Spoon/Fork Recyclable Low Budget Lightweight - Long Service Duration Toxin-free - Both Hand Usage - 4
  • 5. 2. VISUALS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 OVERALL DESIGN 5
  • 6. 2. VISUALS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 OVERALL DESIGN 6
  • 7. 2. VISUALS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 OVERALL DESIGN 7
  • 8. 2. VISUALS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 INNER DESIGN 8
  • 9. 3. WORKING MECHANISM ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 9 Reduction in Amplitude Ease of Cleaning Volume and Weight Constraints Ergonomics Life Cycle 70% reduction 65°C 80x80x250 mm User-friendly 1000 h 2 axes Dishwasher-safe Less than 350 g - - 0.5 - 1.5 Hz - - - -
  • 10. 3. WORKING MECHANISM • Decreasing vibration amplitude • Eliminating gravitational effect ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 10
  • 11. 3. WORKING MECHANISM X-Axis INPUTS m = 0.265[kg] L = 0.135[m] R = 27.000 r = 0.005[m] 0.00[Hz] < w < 2.50[Hz] RESULTS k = 14.019 [N/m] Maximum transmissibility in excitation frequency range: 0.200 ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Y-Axis INPUTS m = 0.237[kg] L = 0.150[m] R = 30.000 r = 0.005[m] 0.00[Hz] < w < 2.50[Hz] RESULTS k = 13.940 [N/m] Maximum transmissibility in excitation frequency range: 0.200 11
  • 12. 3. WORKING MECHANISM ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 12 Y axis X axis
  • 13. 3. WORKING MECHANISM DESIGN CRITERIA ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Reduction in Amplitude Ease of Cleaning Volume and Weight Constraints Ergonomics Life Cycle 70% reduction 65°C 80x80x250 mm User-friendly 1000 h 2 axes Dishwasher-safe Less than 350 g - - 0.5 - 1.5 Hz - - - - 13
  • 14. 4. ORIGINAL ASPECTS Mounting technique of constant force spring - Twisting was eliminated ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 14
  • 15. 4. ORIGINAL ASPECTS Introducing new method for on/off feature - Tube locking spring clip ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 15
  • 16. 4. ORIGINAL ASPECTS Unique shell design and assembling technique - Simple and adjustable ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 16
  • 17. 5. MODIFICATIONS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Material Usage in Inner Parts Rod Design Spoon Geometry Joint Assembly Before ABS PC Telescoping Regular Spoon Spherical Joint After 1060 alloy Detachable lid Asian Soup Spoon Universal Joint Result Strength Length of Rod Bowl Depth Rolling Elimination Between Mockup and Detailed Design Phases 17
  • 18. 5. MODIFICATIONS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Between Mockup and Detailed Design Phases • Rectangular end platform for rod proposed for spring connections 18
  • 19. 5. MODIFICATIONS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Between Mockup and Detailed Design Phases • Constant force spring connector redesigned • Assembling components revised 19
  • 20. 5. MODIFICATIONS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Joint Assembly Shell Thickness Bolt Assembly Attachment Before Two different sheet metal parts 1 mm Bolt&Nut Delrin Clip After Single part 3 mm Threaded Slot Screw Result Manufacturability Strength Manufacturability Reliability Between Detailed Design and Manufacturing Phases 20
  • 21. 5. MODIFICATIONS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Between Detailed Design and Manufacturing Phases 21
  • 22. 5. MODIFICATIONS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Between Detailed Design and Manufacturing Phases 22
  • 23. 6. ANALYSIS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 23
  • 24. 6. ANALYSIS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Stress Analysis of the Spoon Equivalent (von- Mises) Stress Maximum Principal Stress Minimum Principal Stress Minimum 1.27e-007 MPa -4.7635 MPa -18.493 MPa Maximum 14.216 MPa 15.323MPa 4.5964 MPa Minimum Occurs On Case Mass Rod Maximum Occurs On Rod Rod Rod Rod 24
  • 25. 6. ANALYSIS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Life Cycle 25 Safety Factor
  • 26. 7. COMPONENTS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Component Material Total Price Weight Stainless Steel ₺800 Tube Locking Spring Stainless Steel CFS Spool Al Case Al CFS Connector Al Female Connector Al Holder Al Pole Al Rod Al Components which are Manufactured by Machining 26
  • 27. 7. COMPONENTS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Component Material Total Price Spoon ABS ₺230Handle Case ABS Lid ABS Components Which are Manufactured by 3D-Printing 27
  • 28. 7. COMPONENTS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Component Material Price Constant Force Spring Stainless Steel ₺310 Helical Tension Springs Stainless Steel ₺15 x 6 = ₺90 ₺400 Components Which are Directly Bought from Manufacturer 28
  • 29. 7. COMPONENTS ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 Component Price Total Price Machined Components ₺800 ₺1430Springs ₺400 3D Printed Components ₺230 Overall 29
  • 30. 8. CONCLUSION OUR EXPERIENCES • Engineering Software • Manufacturing • Time management • Communication Skills • Team Working ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 30
  • 31. FUTURE IMPROVEMENTS • Compatibility for regular silverware • Compactness • Lightweight • Alternative for constant force spring ODTU ME407 Mechanical Engineering Design - Spring 2019 - Group 2 8. CONCLUSION 31