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ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
Mock-up Presentation
Onur Bozkurt
Samet Baykul
Barış Polat
Aziz Emre Akgündüz
Atakan Botasun
Doğa Volkan Altundağ
Mahmut Demir
Ginaz Almus
Design of a Stabilizing Handle for
Parkinson’s Disease Patients
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Overview
• Problem Definition
• Functional Decomposition
• Morphological Chart
• Concept Evaluation
• Best Concept
• Detailed Geometric Layout
• Proof of Concept
• Experience Gained from Mock-up
4/15/2019
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Problem Definition
• A handle mechanism is to be
designed for PD patients to assist
them in fulfilling their needs in daily
life without the involvement of any
pharmaceutical treatments.
• The handle mechanism is to create
the means of consuming food
without any external assistance,
thus the shaking motion on the
handle side must be eliminated
from the tip of the utensil.
4/15/2019
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Mock-up Presentation
Figure 1: Liftware Steady, an already existing commercial
product for the problem.
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Functional Decomposition
4/15/2019
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Mock-up Presentation
Table 1: Functional
Decomposition Chart
5
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Concept
Evaluation
Evaluation Criteria
Vibration Isolation
Ease of Cleaning
Working Duration Condition
Weight Constraints
Volume Constraints
ON/OFF Switch
User Friendliness
Life Cycle
Reasonable Manufacturing Cost
Electrical Packaging
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6
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Concept
Evaluation
4/15/2019Mock-up Presentation
Table 3. Normalized Weighted Factors
7
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Concept
Evaluation
Our concepts
Concept 1: Servomotor, clamp, rechargeable battery, soft fabric for a firm
grip, a magnetic clip mechanism, ON/OFF switch for an active system, symmetric
handle.
Concept 2: Spring-damper mechanism, clamp, viscoelastic cover, a Delrin clip mechanism,
symmetric handle.
Concept 3: DC or Servomotor, round clamp, viscoelastic cover, a screw mechanism,
symmetric handle.
Concept 4: Hybrid active-passive system, round clamp, ON/OFF switch with hand
band, a Delrin clip mechanism, symmetric handle, replaceable battery.
Concept 5: Spring-damper mechanism, clamp, a screw mechanism, symmetric handle,
soft fabric for a firm grip.
Concept 6: Magnetic repulsion, clamp, a screw mechanism, symmetric handle, soft fabric
for a firm grip, rechargeable battery, ON/OFF switch for the active system.
Concept 7: Hybrid active-passive system, round clamp, viscoelastic cover, a Delrin clip
mechanism, symmetric handle.
Concept 8: Counterweight-spring, round clamp, soft fabric for a firm grip, magnetic clip,
symmetric handle.
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ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Concept
Evaluation
4/15/2019Mock-up Presentation
Table 4. Evaluation of the overall concepts
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Best Concept
• Components: Spring-damper mechanism, clamp,
viscoelastic cover, Delrin clip for attachments,
symmetric handle.
• To attach or detach the spoon, a Delrin
clip mechanism has been chosen. Delrin clips are
relatively easy to manufacture and use. ET/PD
patients can easily assemble or disassemble the
handle from the utensil as the action is just a simple
push. Delrin clips are widely used in many different
areas like bag strap buckles, so the users will be
quite familiar with the concept. The vibratory
isolation will be carried out by a spring on both axes.
Viscoelastic pads will assist by dissipating vibratory
behavior, and constant force springs will negate the
adverse effects of gravitation.
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Mock-up Presentation
Figure 2: Drawing of the best concept
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Design Criteria
• Reduction in amplitude (0.5 Hz, 1.2 Hz, 1.5 Hz)
• Ease of cleaning/being dishwasher-safe (for attachments)
• Working duration condition (15 mins x 3 meals)
• Weight constraints
• Volume constraints
• On/Off Switch
• User friendliness, ergonomic design (hand mold grip etc.) and reasonable surface
temperature
• Life cycle (1000 hours)
• Electrical packaging
• Reasonable manufacturing cost
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Drawings
Figure 3
Rod Assembly
Male Delrin clip built into the
rod
Springs attached to the rod via
a shaft collar which is attached
to the rod by pins
Another collar used to fix the
rod to the spherical joint
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Drawings
Figure 4
Spherical joint and
constant force spring
mount
Representative mount used in
sketch for the constant force
spring drawing found – the real
mount will also include a spool
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Drawings
Figure 5
Spoon Attachment
Female Delrin clip built into the
utensil attachment
Mass added onto the
attachment so that it moves
closer to the tip
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Drawings
Figure 6
Springs and pins
Springs directly hooked onto
the body by swivel hooks
latched onto holes on through
pins (on the ring collar) and
body
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Drawings
Figure 7
Viscoelastic cover
Ergonomic cover for the handle
body for better and
comfortable grip
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Drawings
Figure 8
Section view
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Mock-up Presentation
Spoon
bowl
Mass Delrin
clip
Spring
Constant
force
spring
Ball jointCollar
Shaft collar
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Drawings
Video 1
Exploded view and
collapsing of the assembly
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Proof of Concept
4/15/2019
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Mock-up Presentation
L
r
m
k c
θ
O
x(t)
y(t) = Yoeiwt
Assume small oscillations.
Constant force spring eliminates the restoring
effect of gravity.
Figure 9: Free-Body
Diagram of the Setup
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Proof of Concept
Video 2
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Mock-up Presentation
Video 2: Mock-up setup
Proof of concept demonstration
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
4/15/2019Mock-up Presentation
20Simulations
Videos 3,4,5
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
4/15/2019Mock-up Presentation
21
Figures 5,6,7:
Frequency Response – Harmonic Solution (Y top, X bottom)
Results from ANSYS simulations.
0.5 Hz 1 Hz 1.5 Hz
Simulations
Figures 5,6,7
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
4/15/2019Mock-up Presentation
22Simulations
Tables 5,6,7
Table 5: Spring forces (Y) - Harmonic Solution
Table 6: Spring forces (X) - Harmonic Solution
Results from ANSYS simulations.
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
4/15/2019Mock-up Presentation
23Simulations
Tables 5,6,7
Table 7: Amplitudes - Harmonic Solution
Results from ANSYS simulations.
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
The Setup
• Not: figure numaralarını güncelleyin.
Dört tane varmış gibi yaptım.
Fazlaysa ekleyin, azsa çıkarın.
4/15/2019
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
The Setup
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Remarks on Gained Experience
Figures 14,15:
Mock-up photographs - Helical spring
4/15/2019
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Mock-up Presentation
Problem – Tension spring not
operational under compression
Solutions:
• Usage of tension-compression
springs
• Attaching tension spring with
initial deflection
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Remarks on Gained Experience
Problem – Constant force spring
cannot be tied to the rod by a
string
Solution – Usage of a screw
Problem – Constant force spring
unfurls and twists frequently
Solution – Usage of a spool
Figures 16,17:
Mock-up photographs – Constant force
spring
4/15/2019
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Remarks on Gained Experience
Constant force springs
can be also aligned
back-to-back for
improved stability.
4/15/2019
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Mock-up Presentation
Figure 18 – Dual back-to-back
arrangement of constant force
springs.
Source: Spring-I-Pedia,
http://springipedia.com/constant-
force-mounting.asp
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Remarks on Gained Experience
Problem - Dry friction caused by constant force spring and crudely assembled
elements – detrimental to isolation
Solutions:
• Use an additional safety margin for the isolation goal
• Use cleaner design
• Adjust placement distances accordingly
• Change mass accordingly
4/15/2019
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Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31Remarks on Gained Experience
Assembly and calculation steps:
• Major factor in our decisions – constant force spring output (distinct values)
• Second factor in our decisions – spring stiffness
• Selected according to the weight selection
• Calculate the placement locations, also considering geometric constraints
• Carry out final tunings to the weight or its placement to alleviate dry friction
4/15/2019
30
Mock-up Presentation
ME407 – Mechanical Engineering Design | Spring 2019 | Group G2
31
Thank you for listening!
Questions?
4/15/2019
31
Mock-up Presentation

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Design of a Stabilizing Handle for Parkinson’s Disease Patients - 1

  • 1. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 Mock-up Presentation Onur Bozkurt Samet Baykul Barış Polat Aziz Emre Akgündüz Atakan Botasun Doğa Volkan Altundağ Mahmut Demir Ginaz Almus Design of a Stabilizing Handle for Parkinson’s Disease Patients
  • 2. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Overview • Problem Definition • Functional Decomposition • Morphological Chart • Concept Evaluation • Best Concept • Detailed Geometric Layout • Proof of Concept • Experience Gained from Mock-up 4/15/2019 2 Mock-up Presentation
  • 3. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Problem Definition • A handle mechanism is to be designed for PD patients to assist them in fulfilling their needs in daily life without the involvement of any pharmaceutical treatments. • The handle mechanism is to create the means of consuming food without any external assistance, thus the shaking motion on the handle side must be eliminated from the tip of the utensil. 4/15/2019 3 Mock-up Presentation Figure 1: Liftware Steady, an already existing commercial product for the problem.
  • 4. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Functional Decomposition 4/15/2019 4 Mock-up Presentation Table 1: Functional Decomposition Chart
  • 5. 5 ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Concept Evaluation Evaluation Criteria Vibration Isolation Ease of Cleaning Working Duration Condition Weight Constraints Volume Constraints ON/OFF Switch User Friendliness Life Cycle Reasonable Manufacturing Cost Electrical Packaging 4/15/2019Mock-up Presentation
  • 6. 6 ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Concept Evaluation 4/15/2019Mock-up Presentation Table 3. Normalized Weighted Factors
  • 7. 7 ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Concept Evaluation Our concepts Concept 1: Servomotor, clamp, rechargeable battery, soft fabric for a firm grip, a magnetic clip mechanism, ON/OFF switch for an active system, symmetric handle. Concept 2: Spring-damper mechanism, clamp, viscoelastic cover, a Delrin clip mechanism, symmetric handle. Concept 3: DC or Servomotor, round clamp, viscoelastic cover, a screw mechanism, symmetric handle. Concept 4: Hybrid active-passive system, round clamp, ON/OFF switch with hand band, a Delrin clip mechanism, symmetric handle, replaceable battery. Concept 5: Spring-damper mechanism, clamp, a screw mechanism, symmetric handle, soft fabric for a firm grip. Concept 6: Magnetic repulsion, clamp, a screw mechanism, symmetric handle, soft fabric for a firm grip, rechargeable battery, ON/OFF switch for the active system. Concept 7: Hybrid active-passive system, round clamp, viscoelastic cover, a Delrin clip mechanism, symmetric handle. Concept 8: Counterweight-spring, round clamp, soft fabric for a firm grip, magnetic clip, symmetric handle. 4/15/2019Mock-up Presentation
  • 8. 8 ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Concept Evaluation 4/15/2019Mock-up Presentation Table 4. Evaluation of the overall concepts
  • 9. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Best Concept • Components: Spring-damper mechanism, clamp, viscoelastic cover, Delrin clip for attachments, symmetric handle. • To attach or detach the spoon, a Delrin clip mechanism has been chosen. Delrin clips are relatively easy to manufacture and use. ET/PD patients can easily assemble or disassemble the handle from the utensil as the action is just a simple push. Delrin clips are widely used in many different areas like bag strap buckles, so the users will be quite familiar with the concept. The vibratory isolation will be carried out by a spring on both axes. Viscoelastic pads will assist by dissipating vibratory behavior, and constant force springs will negate the adverse effects of gravitation. 4/15/2019 9 Mock-up Presentation Figure 2: Drawing of the best concept
  • 10. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Design Criteria • Reduction in amplitude (0.5 Hz, 1.2 Hz, 1.5 Hz) • Ease of cleaning/being dishwasher-safe (for attachments) • Working duration condition (15 mins x 3 meals) • Weight constraints • Volume constraints • On/Off Switch • User friendliness, ergonomic design (hand mold grip etc.) and reasonable surface temperature • Life cycle (1000 hours) • Electrical packaging • Reasonable manufacturing cost 4/15/2019 10 Mock-up Presentation
  • 11. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Drawings Figure 3 Rod Assembly Male Delrin clip built into the rod Springs attached to the rod via a shaft collar which is attached to the rod by pins Another collar used to fix the rod to the spherical joint 4/15/2019 11 Mock-up Presentation
  • 12. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Drawings Figure 4 Spherical joint and constant force spring mount Representative mount used in sketch for the constant force spring drawing found – the real mount will also include a spool 4/15/2019 12 Mock-up Presentation
  • 13. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Drawings Figure 5 Spoon Attachment Female Delrin clip built into the utensil attachment Mass added onto the attachment so that it moves closer to the tip 4/15/2019 13 Mock-up Presentation
  • 14. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Drawings Figure 6 Springs and pins Springs directly hooked onto the body by swivel hooks latched onto holes on through pins (on the ring collar) and body 4/15/2019 14 Mock-up Presentation
  • 15. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Drawings Figure 7 Viscoelastic cover Ergonomic cover for the handle body for better and comfortable grip 4/15/2019 15 Mock-up Presentation
  • 16. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Drawings Figure 8 Section view 4/15/2019 16 Mock-up Presentation Spoon bowl Mass Delrin clip Spring Constant force spring Ball jointCollar Shaft collar
  • 17. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Drawings Video 1 Exploded view and collapsing of the assembly 4/15/2019 17 Mock-up Presentation
  • 18. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Proof of Concept 4/15/2019 18 Mock-up Presentation L r m k c θ O x(t) y(t) = Yoeiwt Assume small oscillations. Constant force spring eliminates the restoring effect of gravity. Figure 9: Free-Body Diagram of the Setup
  • 19. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Proof of Concept Video 2 4/15/2019 19 Mock-up Presentation Video 2: Mock-up setup Proof of concept demonstration
  • 20. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 4/15/2019Mock-up Presentation 20Simulations Videos 3,4,5
  • 21. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 4/15/2019Mock-up Presentation 21 Figures 5,6,7: Frequency Response – Harmonic Solution (Y top, X bottom) Results from ANSYS simulations. 0.5 Hz 1 Hz 1.5 Hz Simulations Figures 5,6,7
  • 22. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 4/15/2019Mock-up Presentation 22Simulations Tables 5,6,7 Table 5: Spring forces (Y) - Harmonic Solution Table 6: Spring forces (X) - Harmonic Solution Results from ANSYS simulations.
  • 23. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 4/15/2019Mock-up Presentation 23Simulations Tables 5,6,7 Table 7: Amplitudes - Harmonic Solution Results from ANSYS simulations.
  • 24. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 The Setup • Not: figure numaralarını güncelleyin. Dört tane varmış gibi yaptım. Fazlaysa ekleyin, azsa çıkarın. 4/15/2019 24 Mock-up Presentation
  • 25. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 The Setup 4/15/2019 25 Mock-up Presentation
  • 26. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Remarks on Gained Experience Figures 14,15: Mock-up photographs - Helical spring 4/15/2019 26 Mock-up Presentation Problem – Tension spring not operational under compression Solutions: • Usage of tension-compression springs • Attaching tension spring with initial deflection
  • 27. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Remarks on Gained Experience Problem – Constant force spring cannot be tied to the rod by a string Solution – Usage of a screw Problem – Constant force spring unfurls and twists frequently Solution – Usage of a spool Figures 16,17: Mock-up photographs – Constant force spring 4/15/2019 27 Mock-up Presentation
  • 28. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Remarks on Gained Experience Constant force springs can be also aligned back-to-back for improved stability. 4/15/2019 28 Mock-up Presentation Figure 18 – Dual back-to-back arrangement of constant force springs. Source: Spring-I-Pedia, http://springipedia.com/constant- force-mounting.asp
  • 29. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Remarks on Gained Experience Problem - Dry friction caused by constant force spring and crudely assembled elements – detrimental to isolation Solutions: • Use an additional safety margin for the isolation goal • Use cleaner design • Adjust placement distances accordingly • Change mass accordingly 4/15/2019 29 Mock-up Presentation
  • 30. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31Remarks on Gained Experience Assembly and calculation steps: • Major factor in our decisions – constant force spring output (distinct values) • Second factor in our decisions – spring stiffness • Selected according to the weight selection • Calculate the placement locations, also considering geometric constraints • Carry out final tunings to the weight or its placement to alleviate dry friction 4/15/2019 30 Mock-up Presentation
  • 31. ME407 – Mechanical Engineering Design | Spring 2019 | Group G2 31 Thank you for listening! Questions? 4/15/2019 31 Mock-up Presentation