SAIF ALDIN ALI MADIN
سيف الدين علي ماضي
S96aif@gmail.com
Experiment Name: - Water / Water Cross Flow Shell and Tube Heat
Exchanger
1. Abstract
Studying the performance of this type of heat exchanger
2. Introduction
Types of heat exchangers:
Onetype of heat exchanger is that of a double pipe arrangement with either
counter or parallel flow and with either the hot or cold fluid occupying the annular
space and the other fluid occupying the inside of the inner pipe. A type of heat
exchanger widely used in the chemical process inches is that of the shell and tube
arrangement
CCS355 Neural Network & Deep Learning Unit II Notes with Question bank .pdf
Water cross flow shell and tube heat exchanger | Heat Transfer Laboratory
1. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 1 | P a g e
[Heat-Transfer Laboratory]
University of Baghdad
Name: - Saif Al-din Ali -B-
2. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 2 | P a g e
TABLE OF CONTENTS
ABSTRACT.......................................................................I
INTRODUCTION...........................................................II
THEORY........................................................................III
APPARATUS...................................................................V
Calculations and results................................................VI
DISCUSSION ...............................................................VII
3. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 3 | P a g e
Experiment Name: - Water / Water Cross Flow Shell and Tube Heat
Exchanger
1. Abstract
Studying the performance of this type of heat exchanger
2. Introduction
Types of heat exchangers:
Onetype of heat exchanger is that of a double pipe arrangement with either
counter or parallel flow and with either the hot or cold fluid occupying the annular
space and the other fluid occupying the inside of the inner pipe. A type of heat
exchanger widely used in the chemical process inches is that of the shell and tube
arrangement (Fig. (1))
One fluid flows in the inside of the tubes, while the other fluid is forced through the shell
and over the outside of the tubes. To insure that the shell side fluid flow will across the
tubes and thus induct higher heat transfer, baffles are placed in the shell as shown in Fig.
(2). Cross flow heat exchangers are commonly used in air or gas heating and cooling
applications, where a gas may be forced across a tube handle, while another fluid is used
inside the tubes for heating or cooling purposes.
Shell Type Cross Flow Heat Exchanger
Heat transfer surfaces very higher could be obtained with this type of heat
exchanger which is built with a compact tube bundle fastened at its ends to two
circular plates. This tube bundle is placed inside the cylinder shall. The flows of the
Two fluids are showed in the picture above. Usually orthogonal diaphragms are
placedtoincrease the turbulence of the External flow with the purpose to increase
the convection flow
4. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 4 | P a g e
By means of deflecting plates you can obtain that the internal flow courses the
length of the exchanger more than one time: in this way you can obtain good values
of the velocity of the flow, higher values of the correction
The schematic of a shell-and-tube heat exchanger (one-shell pass and one-tube pass)
Different flow regimes and associated temperature profiles in a double-pipe heat exchanger.
3. Theory
5. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 5 | P a g e
Determination of the heat convection coefficient between the water flows and tube
surfaces: Heat transfer coefficient for both inner surface and surface of the tube bundles
could be calculated using the following procedure, this procedure could be connected for
the inner surface and then repeated surface using the appropriate formula. However, it is
necessary to make distinction between laminar and turbulent flow
1. Laminar Flow
As far as the laminar flow received there two zones where the flow is quite different with
respect to the other one
a. Entrance length which length is given by the following: 𝑳𝒊 =
𝑹 𝒆 𝒑 𝒓 𝒅
𝟐𝟎
Where you can use; 𝑵𝒖 = 𝟏. 𝟖𝟔 (𝑹 𝒆 𝒑 𝒓
𝒅
𝑳
)
𝟏
𝟑
(
𝒖
𝒖 𝒘
)
𝟎⋅𝟏𝟒
For 𝑹 𝒆 𝒑 𝒓(d/l) >= 10, l/d>2, 100<Re<2100, 0.48<𝑝𝑟<16700
𝑢 = The dynamic viscosity at average temperature
𝑢 𝑤= the dynamic viscosity at wall temperature
b. The Zone where the steady state is generated completely. Here as the convective flow is
constant, you have: Nu = 3.66 for constant wall temperature
Nu = 4.53 for constant heat flux
2. Turbulent Flow –
a. Entrance length whose length is given always by the previous formula where you can
apply
𝐍 𝐮 = 𝟎. 𝟎𝟑𝟔 𝐑𝐞 𝟎.𝟖
𝐩 𝐫
𝟏/𝟑
(𝐝 ∕ 𝐋) 𝟏/𝟖
With; 10<(l/d) <400,Re>104
,0.7<Pr<16700
b. The zone where the steady state is generated completely. Here you can obtain the convective
coefficient by 𝐍 𝐮 = 𝟎. 𝟎𝟐𝟑𝐑 𝐞
𝟎.𝟖
𝐩 𝐫
𝟎.𝟒
[𝟏 + (
𝐝
𝟐
)
𝟎.𝟕
]
𝐡−
=
𝐡 𝐌 𝐋 𝐌+𝐡 𝐆 𝐋 𝐆
𝐋 𝐌+𝐋 𝐆
. For 10000<Re<120000, 0.7<Pr<120, (l/d)>60 Where
𝐡 𝐌 = Mouth zone coefficient convection (W / m^2*c)
𝐡 𝐆 =Steady state completely generated zone coefficient convection
𝐋 𝐌 =Mouth zone length
𝐋 𝐆 = Steady state completely generated zone length
The Properties of the now as the Viscosity. The density. Thermal capacity and the thermal
Conductivity will be taken from relative tables at average temperature TM
6. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 6 | P a g e
𝑇 𝑀 =
𝑇𝐼𝑁 + 𝑇𝑂𝑈𝑇
2
Determination of the overall heat transfer coefficient Where:
𝑸 = 𝑼𝑨∆𝑻 𝑳𝑴𝑻𝑫 = 𝑸 𝟏 = 𝑸 𝟐
𝑸 𝟏 = 𝒎∗
𝒉𝒐𝒕−𝒘𝒂𝒕𝒆𝒓 ∗ 𝑪 𝒉𝒐𝒕−𝒘𝒂𝒕𝒆𝒓 ∗ ∆𝑻 𝒉𝒐𝒕−𝒘𝒂𝒕𝒆𝒓
𝑸 𝟐 = 𝒎∗
𝑪𝑶𝑶𝑳−𝒘𝒂𝒕𝒆𝒓 ∗ 𝑪 𝑪𝑶𝑶𝑳−𝒘𝒂𝒕𝒆𝒓 ∗ ∆𝑻 𝑪𝑶𝑶𝑳−𝒘𝒂𝒕𝒆𝒓
𝑸 = Thermal flow
𝑸 𝟏 = Thermal flow through the primary circuit (hot water circuit)
𝑸 𝟐 = Thermal flow through the secondary circuit (cool water circuit)
∆𝑻 𝑳𝑴𝑻𝑫 = The log mean temperature difference ∆𝑻 𝑳𝑴𝑻𝑫 =
∆2−∆1
𝑙𝑛(
∆2
∆1
)
U = the overall heat transfer coefficient (𝑤/𝑚2
𝑐`
)
𝑸 = 𝑼𝒊 𝑨𝒊∆𝑻 𝑳𝑴𝑻𝑫 = 𝑼 𝒐 𝑨 𝒐∆𝑻 𝑳𝑴𝑻𝑫
𝑼 𝒐 =
1
1
ℎ𝑖
𝑟𝑜
𝑟𝑖
+
𝑟𝑜(ln(
𝑟𝑜
𝑟𝑖
))
𝑘
+
1
ℎ 𝑜
𝑸 = 𝑼 𝒐 𝑨 𝒐∆𝑻 𝑳𝑴𝑻𝑫 ∗ 𝐹
K= 349 (𝑤/𝑚𝑐`
) for the copper, 𝑟𝑜 = 8mm, 𝑟𝑖= 7 mm, A = 67380 m𝑚2
F = correction factor
4. APPARATUS
7. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 7 | P a g e
The Procedure
A. Test rig (Apr Apparatus) preparation for measurement
Mixing Device To avoid that the temperature inside the secondary circuit increases
until unwanted values which would not allow to obtain a good cooling because the
difference in temperature between the primary and the secondary circuits would
decrease more and more during the working of the unit, this group is provided with an
adjustable valves system, Connect (58) with the water supply and feed with water the
unit (secondary circuit) Close the valve (114), You can control the cool water flow rate
by the thermostatic valve (18) or by the hand operated one (19). If you want to use the
first one (18), deviate the Water flow by means of the three - Way valve (117) and
adjust the interference temperature by regulating the thermostatic valve (18) itself.
Close completely the valve (19). On the other hand, if you want to use the hand-
operated Valve (19), deviate the Water flow rate by means of the three - way valve
(117) and adjust it mainly using the valve (19) itself. In any case you can read the
refreshing Water flow rate by means of the flow meter (8). Connect (63) with a
discharging pipe. The choking valves (20) and (56) must be adjusted in order to obtain
water flow rates (both the circuits) just over the flow meter scale maximum value (300 l
/ h) when the valves (23) and (24) are completely open.
Note: In order to avoid any formation of air bubbles inside the Water circuits, the unit is
provided with air discharge valves (31) and (32) for both the circuits. You can eliminate
the air bubbles by means of these valves as soon as they appear through the
transparent flow meters. Their presence in fact makes it impossible for the flow meters
to give the correct readings of the Water flow rates.
Water Supply:
• Primary Circuit: Connect (61) with the Water supply by means of a pipe. Open the
Adjust the valve (56) as described for the mixing. Fill with the water (37) Jam primary
circuit and tank (26) as well, until the water begins to exit from the valve (34). Close the
valve (37) and close the water supply, Connect (62) with the discharge pipe.
secondary Circuit: Connect (58) with the Water supply and keep the valve (114) They
are the valve (21) close in order to fill all the secondary circuit until the valve (35) begins
to discharge the Water from the circuit. You must take care that (58) is always
connected to water supply and the valve (114) is always open, Adjust the valve (20) as
described for the mixing. Connect (63) with the discharge pipe.
water Discharge:
8. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 8 | P a g e
primary Circuit; Turn off the pump (7). Connect (61) with the discharge by means of a suitable
pipe, Open the valve (37). .
Secondary Circuit: Tum off the pump (6), disconnect (58) from the water supply Close the valve
(114). Connect (60) with the discharge by means of a suitable PIPS Open the valve (21).
Safety Thermostat: Adjust the safety thermostat.
Adjustable U - differential manometer: Fill with manometric liquid having ROM density such as
mercury.
B. Test Rig operation:
Connect the group with the supply mains by connecting the plug of the plug of the electric
supply cable (730 to the socket
Tum on the main switch (74)
Turn on the primary and secondary circuit water pumps by means of switches (9) ) and (81)
placed on the control board,
Turn on the electrical resistances by means of their switches and adjust the value of the
adjustable one from 0 up to 800 W by means of the control knob (71),
Adjust the water flow rates through the two circuits using the control valves (23) and (24) and
read their values on their graduated scales,
Read the values of the temperature of the water relating to the most important point of the
circuits by the temperature displays (123) and select them by the probe selector (93) and (94)
as illustrated on the control board itself.
Use the U-differential manometer and the valves system for measuring the pressure losses of
the water flow through the two heat exchangers
Parallel Flow and Counter Flow Through The Water - Water Exchanger:
By means of the valves (39) and (114) you can easily choose how to make the water exchanger
work as parallel and counter flow as shown in the figure below,
45. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 45 | P a g e
50 25.6 29.7 45.8 40.8
COUNTER FLOW
Q hot Q cold q LMTD
300 SAIF ALDIN
ALI
300 83.96 17.7
150
65.7594 SAIF ALDIN ALI
17.942
50 57.0542 16.92
150
300 70.049 16.728
150
60.34 SAIF ALDIN ALI
17.185
50 82.1 16.418
50
300 50.05 14.55
150 64.67 15.462
50 39.1 15.65
46. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 46 | P a g e
SAIF ALDIN ALI
6. DISCUSSION
PARALLEL FLOW
Q hot Q cold q LMTD
300
300
40.9 SAIF ALDIN ALI
SAIF ALDIN ALI 17.96
150 66.775 16.523
50 55.76 16.8951
150
300 68.99 16.8
150 93.857 17.14
50 52.7 16.818
50
300 53.63 14.55
150 50 15.9
50 39.16 16.208
47. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 47 | P a g e
0
10
20
30
40
50
60
70
80
90
100
0 50 100 150 200 250 300 350
q(w)
Q hot(l/h)
PARALLEL FLOW
300 150 50
SAIFALDINALI
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200 250 300 350
q(w)
Q hot(l/h)
COUNTER FLOW
300 con 150 con 50 con
SAIFALDINALI
48. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 48 | P a g e
0
10
20
30
40
50
60
70
80
90
100
0 50 100 150 200 250 300 350
q(w)
Q hot(l/h)
PARALLEL&COUNTER FLOW
300 150 50 300 con 150 con 50 con
SAIFALDINALI
49. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 49 | P a g e
0
10
20
30
40
50
60
70
80
90
0 2 4 6 8 10 12 14 16 18 20
q(w)
LMTD
COUNTER FLOW
Linear (300 con) Linear (150 con) Linear (50 con)
SAIFALDINALISAIFALDINALI
0
10
20
30
40
50
60
70
80
90
100
0 2 4 6 8 10 12 14 16 18 20
q(w)
LMTD
PARALLEL
Linear (300) Linear (150) Linear (50)
SAIFALDINALI
SAIFALDINALI
50. Saif al-din ali Madi
Department of Mechanical Engineering/ College of Engineering/ University of Baghdad
20/4/2019 50 | P a g e
0
10
20
30
40
50
60
70
80
90
100
0 2 4 6 8 10 12 14 16 18 20
q(w)
LMTD
PARALLEL&COUNTER FLOW
Linear (300) Linear (150) Linear (50)
Linear (300 con) Linear (150 con) Linear (50 con)
SAIFALDINALI