Check one of the first systematic literature review on vortex tube in which a meticulous comparison of experimental and simulation work is done. D Alembert's paradox and paradox in general is witnessed and which ends with description from most appropriate author felt by the author (Behara et al).
A literature review on Computational fluid dynamic simulation on Ranque Hilsch Vortex Tube a Seminar work on 23 april 2017
1. COMPUTATIONAL FLUID DYNAMICS SIMULATION
ON VORTEX TUBE:
A REVIEW
Presentation by
Kush Verma
Roll No 3203052
Under the Guidance of
Dr. P M Meena
Professor
Department of Mechanical Engineering
Faculty of Engineering, J N V University
Jodhpur - 34200 1 Rajasthan INDIA
2. OUTLINE OF PRESENTATION
28 January 2018 Presented by Kush Verma 2
• Introduction
Background and present status
Need for work on Ranque Hilsch Vortex Tube
Gaps in existing technology and bridging these gaps
Aims and objective
• System selection
System selection and parameters
Air compressor
Ranque Hilsch Vortex Tube
Computational Fluid Dynamics system
• Literature review
Types of vortex tube
Experimental modeling styles
Simulated modeling styles
Effects of vortex tube parameters
Fluid dynamics of Ranque Hilsch Vortex Tube
• Conclusions and future work
3. INTRODUCTION
Background and present status
28 January 2018 Presented by Kush Verma 3
• RHVT is a mechanical device which separates
pressurised stream into cold and hot streams.
• Its applications are:
Cooling and air conditioning
Manned underwater suits
Hyperbaric chambers and suits
Cooling of cutting tools
Cooling of suits for mining and shot
Blasting workers
Alternative to throttling device
Phase changing
Liquefaction of natural gas
Separation.
Chip removal
Particle and gas separator
4. BACKGROUND AND PRESENT STATUS Cont..
28 January 2018 Presented by Kush Verma 4
• The design of a vortex tube depends on its
geometrical dimensions such as
Length of tube (L)
Diameter of tube (D)
Diameter of orifice (dϕ) or cold tube
diameter (dc)
Nozzle number (N), diameter (dn), area
(Ai), shape and location of nozzles
Cold exit area (Ac)
Hot exit area (Ah) or hot side valve
opening angle
Angle of taper of tube (0<𝛼<4, in case of
conical tube).
5. BACKGROUND AND PRESENT STATUS Cont..
28 January 2018 Presented by Kush Verma 5
• Various performance parameters (with typical range of values)
are listed as
Cold mass fraction, μc =
mc
mi
, where 0 < μc < 1
Temperature drop, ∆Tc= (Ti − Tc), where 0 < ∆Tc < 230K (Comassar, 1951)
Cooling performance, Qc = μcCp(Ti − Tc), where 0 < Qc < 1000kJ𝑘𝑔−1
Coefficient Of Performance, COP =
Qc
Wc
=
μcCp(Ti−Tc)
Wc
,where 0<COP<0.5
Isentropic efficiency, ηc = μc
(Ti−Tc)
Ti(1−(
pi
pa
)
λ−1
λ )
, where 0 < ηc < 0.42 (Camire,
1995)
6. NEED FOR WORK ON R.H.V.T
28 January 2018 Presented by Kush Verma 6
• The basic need comprises of:
To understand the Ranque
Hilsch effect
Optimize the performance
parameters
harnessing waste pressure
sources listed in table 1.
Need for work in the field of
Technical Inclusion.
Table 1: Nimbalkar (2009) listed various waste
industrial pressure sources which can be
harnessed using RHVT.
7. GAPS IN EXISTING TECHNOLOGY AND
BRIDGING THESE GAPS
28 January 2018 Presented by Kush Verma 7
• Some of the gaps are:
Bottlenecks in the form of computer
performance speed (FLOPS)
Complex problems such as
Inverse problem
Parametric research
Multidisciplinary problems
have not been addressed so far
• The factors which influence these problems are
Parallel computing
Digital revolution
Growth and confluence of mathematical
methods
8. GAPS IN EXISTING TECHNOLOGY AND
BRIDGING THESE GAPS Cont…
28 January 2018 Presented by Kush Verma 8
• The solutions suggested by Bondarev and Galaktionov (2014) includes work in:
Flow visualization
Dimensional reduction through dimensional constants monitoring
Visualization for each grid point
Flow discontinuity detection
Building an integrated platform using hyperFun (open-source) language
• Walking a step forward to their suggestions, it is proposed to use
Dimensional analysis for all Mesh created at all patches
Sensitivity analysis for control over the process
9. AIMS AND OBJECTIVE
28 January 2018 Presented by Kush Verma 9
• The objectives of this seminar work is to carry out literature survey and:
To obtain optimum values of performance and design parameters
To obtain the effects of R.H.V.T parameters such as L, L/D, 𝑑∅/D
ratios, N, μ 𝑐
, hot opening area, Aℎ and angle
To understand Ranque Hilsch effect
To define hypothesis regarding the working of vortex tube
To observe transition in theory and practice known as D-Alembert's
paradox
To suggest modifications for improving the performance of the vortex
tube
To discover vitality of time factor
To do self-appraisal by finding self-capabilities
10. SYSTEM SELECTION AND PARAMETERS
28 January 2018 Presented by Kush Verma 10
• Schematic of system with its sub
systems and parameters:
1. Air Compressor
2. R.H.V.T
3. Computer with C.F.D system.
11. SYSTEM SELECTION AND PARAMETERS Cont…
Air compressor
28 January 2018 Presented by Kush Verma 11
• Air compressor is a device that converts electric power to potential energy by
pressurizing fluid in a storage tank.
• It provides compressed air to R.H.V.T at an inlet pressure (𝑝𝑖) and mass flow rate as
C.F.M (Cubic Feet per Minute)
• In CFD system a compressor can be by-passed by setting correct boundary
conditions (𝑝𝑖, 𝑚𝑖).
• The expression for work done required for finding the COP of the system is as
shown.
Wc = mi × R(
Ti−T0
1−n
)
12. SYSTEM SELECTION AND PARAMETERS Cont…
RHVT design
28 January 2018 Presented by Kush Verma 12
• The thumb rule for design suggested in blogs of Otto Balden is selected:
Internal diameter of tube: D
Length of hot end tube (L): = 45×D
Length of cold end tube: 10×D
Diameter of orifice(𝑑ϕ) or cold tube diameter (𝑑c):= D/2
Number of nozzles (N): = 2 to 6.
Inlet air nozzle diameter (𝑑n): = 4mm to 5mm.
Length of vortex generation chamber: = 2×D to 3×D
Internal diameter of vortex generation chamber: =2×D
Diameter of nozzle of vortex chamber:=D/(6 to 7)
Area (Ai), shape and location of nozzles
cold exit area (Ac)
hot exit area (Ah) or hot side valve opening angle
angle of taper of tube (0<α<4, in case of conical tube)
13. SYSTEM SELECTION AND PARAMETERS Cont..
CFD system
28 January 2018 Presented by Kush Verma 13
• Computational Fluid Dynamics is a branch of Computational Mechanics
which uses Volume of Fluid (V.O.F) approach which requires:
Satisfying Knudsen criteria (Kn<= 0.001) to ensures that control
volume is not affected by intermolecular forces
Kn =
Ma
Re
γπ
2
To solve transport equations for given domain (like RHVT) to find
values of state variables (p, U, T) and their field distributions at
intrinsic or extrinsic sites
Specifying initial and boundary conditions along with thermal and
physical properties as required
Range of choices for controlling the process, solvers and interpolation
schemes.
14. SYSTEM SELECTION AND
PARAMETERS Cont…
CFD sub systems
28 January 2018 Presented by Kush Verma 14
• C.F.D system has some sub systems mentioned as pre-processing, discretization,
equation decoupling, boundary conditions, fluid models and post processing.
Preprocessing or meshing discretizes (divided) a domain into meaningful
divisions(elements)
Discretization:
Is approximation of a problem into discrete quantities
Methods include FEM, FVM, FDM
Types include
Spatial discretization defines the solution domain by a set of points
Temporal discretization dividing the time domain into number of
time intervals
Equation discretization generates a system of algebraic equations
from the P.D.Es that characterize the problem
15. SYSTEM SELECTION AND PARAMETERS Cont…
CFD sub systems
28 January 2018 Presented by Kush Verma 15
• Equation decoupling
Transport equations (Navier-Stokes) are nonlinear in convection term and
coupled through pressure and velocity so decoupling methods are required.
Some standard decoupling loops are SIMPLE, PISO and PIMPLE
• Boundary and input conditions
Exterior sites involve specifying boundary conditions
R.H.V.T generally has three sites namely input nozzle, cold outlet and hot
outlet.
• A CFD system has some parameters like number of cells, orthogonality and
skewness which limits the created geometry.
• Fluid models are used to invoke specific flow or thermal conditions
• Post processing is used to process the results obtained.
16. LITERATURE REVIEW
Experimental Modelling styles
28 January 2018 Presented by Kush Verma 16
• RHVT is of two types parallel flow vortex tube and
counter flow vortex tube
These can be of cylindrical or conical type
These are modelled as:
Adiabatic compression and expansion
model: Ranque (1933).
Sudo adiabatic expansion with wall
friction model: Hilsch (1946)
Free vortex flow with turbulence effect
model: Fulton (1950)
Acoustic streaming model: Kuroska
(1985)
Secondary circulation model: Ahlborn
(1994)
Paddle wheel model: Camire (1995)
Forced vortex model with turbulence and
axial convection model: Nimbalkar (2009)
17. LITERATURE REVIEW Cont…
Simulated modeling styles
28 January 2018 Presented by Kush Verma 17
• Standard commercial models:
2D axis-symmetric:
skye et al., (2006)
Giorgio de vera (2010)
Azizi et al., (2014),
Rahbar et al., (2015)
3D models:
Vlad and Hank (2004)
Hossein nezad and Shamsodini (2009)
Zin et al (2010)
Pourmahmoud and Bramo (2011)
Pouraria and Park (2014)
Khait et al.,(2013)
Pourmahmoud et al.,(2011)
Azizi et al., (2014)
Rahbar et al., (2015)
• Investigations on uni-flow commercial 3D model: Noor et
al., (2012)
18. LITERATURE SURVEY Cont…
Effects of R.H.V.T parameters
• Length and diameter of vortex tube
(L, D, L/D)
Vortex tube with smaller diameter
Pourmahmoud and Brahmo
(2014) (micro scale vortex tubes)
L/D ratio of 10
Large diameter tubes Kargaran et
al., (2013)
L/D ratio of 42.31 (i.e <=45)
No effect of length on tube
performance between
45 × d to 55 × d
• Inlet area and nozzle number and
diameter (Ai, N, dn).
Increasing the number of nozzles
for same area of inlet increases
the temperature separation
(Eaimsaard and Promvonge,
2008 )
Kshirsagar et al., (2014) showed
that nozzles between 4 and 6,
gave higher temperature drop.
Increasing size of nozzle
diameter
η ΔT
28 January 2018 Presented by Kush Verma 18
19. LITERATURE SURVEY Cont…
Effects of R.H.V.T parameters
• Cold mass fraction (𝛍 𝐜):
Coefficient of performance is
independent of the L for (Rahabar
et al., (2015))
𝝁 𝒄 <0.35
Orifice diameter is insignificant for
(Kshirsagar et al., (2014))
𝝁 𝒄 <0.65
Least entropy is generated at
(Kargaran et al., (2013))
𝝁 𝒄 =0.65
• Cold mass fraction (𝝁 𝒄):
Lower for better temperature drop
Higher for better cooling effect
• Diameter of orifice( dϕ or dc).
Increasing the size of 𝒅 𝝓 leads
to the transition from
ΔT η
Larger orifice to tube diameter
ratio (0.6 to 0.9) causes less
temperature separation while
smaller ratio (0.2 to 0.4) causes
larger back pressure (Eaimsaard
and Promvonge, 2008)
• Hot opening area (Ah) should be
less than 20% of tube area Singh
et al., (2004).
28 January 2018 Presented by Kush Verma 19
20. LITERATURE REVIEW Cont…
Xue et al., (2010)
Fluid dynamics of RHVT
28 January 2018 Presented by Kush Verma 20
• Adiabatic expansion and compression (Ranque, 1933) theory:
Rejected by Xue et al., (2010) as calculation from p1
γ−1
T1
−γ
= p2
γ−1
T2
−γ
, T1v1
γ−1
=
T2v2
γ−1
gave temperatures way high -57oC or -67oC as against actual -1oC
• Non adiabatic expansion with wall friction model: Hilsch (1947),
tested by Xue et al., (2010) gave a temperature rise of 1.8K only
• Free vortex flow models with turbulence (Kassner and Knoernschild, 1948, Fulton, 1950)
• Forced vortex model with turbulence and axial convection: Nimbalkar (2009)
• Secondary circulation model: Ahlborn (1994), improved by Nimbalkar (2009)
Limited to vortex tube of orifice to tube diameter ratio :
𝒅∅
𝑫
< 0.58
21. LITERATURE REVIEW Cont…
Xue et al., (2010)
Fluid dynamics of RHVT
28 January 2018 Presented by Kush Verma 21
• Acoustic streaming model (Kuroska, 1985):
Increase of inlet pressure, sudden rise of the temperature occurred with
drop in sound pressure level (dB).
Evidence were not conclusive in selected cylinder flow
• Turbulences models (standard k–ε model, LES, ASM, RSM)
Suitable for specific occasions.
Different turbulence parameters and assumptions result in different,
contradictory conclusions without any general trend.
22. CONCLUSIONS AND FUTURE WORK
Performance based
28 January 2018 Presented by Kush Verma 22
• Performance parameters like higher temperature drop, cooling effect and
isentropic efficiency cannot be obtained simultaneously as per Singh, et al.
(2004).
• Hot valve opening and temperature drop
Hot end valve almost closed (Yadav et al., 2016)
Valve opening angle is 50o (Eaimsaard and Promvonge, 2008)
Ratio of hot outlet area and tube area of 0.2 Singh et al., (2004).
• Optimal isentropic efficiency occurs at an inlet pressure of 200kPa (Eaimsaard
and Promvonge, 2008).
• k-omega-SST turbulence model is robust and gives better resolutions of field
values.
• Thermal time scale value of 22 minutes and fluid dynamic scale value of 3
minutes (Nimbalkar , 2009).
23. CONCLUSIONS AND FUTURE WORK Cont…
Design based
28 January 2018 Presented by Kush Verma 23
• The design specifications noted fro the literature are:
Length of the vortex tube (L)
L > 45 × D
Or 20 × D < L < 40 × D
L>24×D. (Takahama, 1965)
No effect on performance for 45 × D <L < 55 × D.
Nozzle and temperature drop.
N × 𝒅 𝑛
2/ D2 < 0.35 Nimbalkar (2009)
N × 𝒅 𝑛
2/ D2 = 0.33 Eaimsaard and Promvonge ( 2008)
0.16 < N × 𝒅 𝑛
2/ D2 <0.2. Takahama (1965)
Pourmahmoud et al., (2012) recommended helical nozzle shape
Orifice diameter (𝒅 𝝓)
Optimal 𝒅 𝝓= 0.5 × D (Eaimsaard and Promvonge, 2008).
𝒅 𝜙
2/ D2 = 0.080 ± 0.001 for achieving maximum ΔT (Singh et al.,2004)
𝒅 𝜙
2/ D2 = 0.145 ± 0.035 for attaining the maximum η (Singh et al.,2004)
0.4D < 𝒅 𝝓 <0.66D (Nimbalkar, 2009)
𝒅 𝝓< D -2× 𝒅 𝑛. (Takahama, 1965)
𝒅∅
𝑫
= 𝟎. 𝟓𝟒𝟒, (Pouraria and Park, 2013)
24. CONCLUSIONS AND FUTURE WORK Cont…
Design based
28 January 2018 Presented by Kush Verma 24
• Design modifications of thumb rules of Otto Balden:
To begin with the design start by selecting the diameter of vortex tube,
D
Number of nozzles (N) (Kshirsagar et al., 2014) which should be
between 4 and 6, preferably 4.
Diameter of orifice, 𝒅 𝜙 := 0.544×D
Diameter of inlet nozzles, 𝒅 𝑛 := 0.12×D to 0.166×D
Length of hot end tube, L:= 10×D (for D<=10mm) or 20×D (for
D<=25mm) or 42.31×D (for D>25mm)
Rest being the same or proportional to the hot side tube length
25. CONCLUSIONS AND FUTURE WORK Cont...
Chakraborty D. (2010)
28 January 2018 Presented by Kush Verma 25
Range of CFD activities in India at:
Bangalore: Aerospace related activities at IISc, NAL, HAL, ADE, ADA,
GTRE.
Trivandrum: Launch vehicle related activities at Vikram Sarabhai Space
Centre (VSSC).
Hyderabad: Missile related CFD activities at Defense Research and
Development Laboratory (DRDL)
NAL developed in house codes (JEWEL3D, JUMBO3D) for HANSA and
SARAS projects.
Tejas (multirole LCA) developed both for air-force and navy by ADA from
interactions with HAL, IISc, and IITs used CFD extensively
Around 500 researchers were working in the field of CFD by 2010
(Chakraborty D., 2010).
26. CONCLUSIONS AND FUTURE WORK Cont...
Chakraborty D. (2010)
28 January 2018 Presented by Kush Verma 26
• SARAS project is promised to be
revived in 2017
• It was abandoned earlier to design
related issues.
• To conclude think parallel and do
parallel in the motive of Indian
C.F.D program.
27. CONCLUSIONS AND FUTURE WORK Cont…
Future work
28 January 2018 Presented by Kush Verma 27
• Working in the field for technical inclusion.
• The future course can be in form of attempts to:
Make a hypothesis in form of guess statements,
Suggest suitable design modifications in the design of RHVT
Formulate and test an hypothetical equation using dimensional analysis under
some future C.F.D simulation with manipulation and code alterations for closer
predictions for the performance of the R.H.V.T.
• Finally the thesis writing and defense presentation are proposed in next phase in
direction of completion of master’s degree in engineering.
28. THANK YOU.
Presented by Kush Verma
M.E thermal engineering, II year
MBM engineering college.
28 January 2018 Presented by Kush Verma 28
29. SYSTEM SELECTION AND DESIGN
PARAMETERS Cont…
RHVT performance
28 January 2018 Presented by Kush Verma 29
• Performance parameters
Cold mass fraction for R.H.V.T is given by the equation shown below
μc =
mc
mi
Cooling performance of R.H.V.T can be evaluated as per equation shown
below
Qc = μcCp(Ti − Tc)
C.O.P or coefficient of performance which is the ratio of cooling effect to the
compressor work input can be evaluated as per equation shown below
COP =
Qc
Wc
=
μcCp(Ti−Tc)
Wc
Energy separation efficiency as per first law is given by equation shown below
ηc = μc
(Ti−Tc)
Ti(1−(
pi
pa
)
λ−1
λ )
30. LITERATURE REVIEW Cont…
Singh et al.,(2004)
Size effect
28 January 2018 Presented by Kush Verma 30
• Singh et al., (2004) classified nozzle and
orifice design into four combinations,
required for achieving greater temperature
drop or greater efficiency.
• And recommended
smaller hot side opening area
(<=0.2( π
4
D2) and smaller orifice
(0.08D) for achieving more
temperature drop and
Bigger orifice for more efficiency
(0.145D)
Tube length between 45D to 55D.
31. LITERATURE REVIEW Cont..
Bondarev and Galaktionov (2014)
28 January 2018 Presented by Kush Verma 31
• Bondarev and Galaktionov (2014)
classified CFD problems as
Direct problem (cause is known and
effect is required to be known).
Inverse problem (only effect is
known but cause is unknown)
Multidiscipline problem
Optimized parametric research.
Recommended multidimensional
data analysis and
parametric optimization
Also high end parallel computing for
all kinds of complex problems.
32. LITERATURE REVIEW Cont…
Pourmahmoud et al., (2011)
Size effect
28 January 2018 Presented by Kush Verma 32
Pourmahmoud et al., (2011) took sets of equal area 6 straight, 3 straight and 3 helical
nozzles and
hypothesized the helical nozzles gave better performance at some cost of pressure drop.
Pourmahmoud et al., (2012) investigated the effects of inlet pressure.
Later they investigated effect on performance of RHVT with lateral squre hole at the
entry of the nozzle.
33. LITERATURE REVIEW Cont…
Rahbar et al., (2011)
Size effect
28 January 2018 Presented by Kush Verma 33
• Rahbar et al.,(2015) performed numerical
simulation on a micro-scale vortex tube
• Using SST (Shear Stress Transport) k-omega
turbulence model
• Concluded that the mass flow fractions (0.58 and
0.65) for maximum temperature drop and
maximum cooling effect (refrigerating power) were
near the peaks.
• Yadav et al., (2016) performed parametric size
effect testing on R.H.V.T and
• Gave various conclusions for the length L, length
to tube diameter L/D, orifice to tube diameter d/D
and number of nozzles.
Editor's Notes
Good morning I Kush Verma, going to present my seminar work on Computational Fluid Dynamics simulation on vortex tube: A review. Under the guidance of Dr. P. M Meena.
The outlines of my presentation are as follows:
Introduction-which is introductory part of problem and is general in nature, explains a vortex tube and further it explains , background and present status-explains its design and performance parameters, need for work on RHVT, explains design and performance optimization opportunities and possibilities of harnessing waste industrial pressure sources. Analyzing the present status also gives the gaps which exists in the present technology and how to bridge these gaps, which for a vortex tube, lastly lists the aims and objective of this seminar work. Next is the system selection and its parameters on which we have to carry out literature survey which includes air compressor, RHVT and a CFD system. Next is the Literature review, an exhaustive literature survey was carried out to achieve the aims and objectives listed in introduction. It includes the classification of vortex tube, the modeling styles adopted by various authors which were modified subsequently and size effects
The flow structure in the vortex tube, including the concept of multi-circulation, re-circulation and stagnation point.
Nozzle: R.H.V.T performance can be improved by keeping the nozzle area small by taking leverage from secondary circulation flow working as refrigeration cycle
Hot valve: Yadav et al., (2016) concluded that R.H.V.T gave maximum temperature drop when the hot end valve was almost closed (high cold mass fraction) than when it was more open.
Camire (1995) [4] tested R.H.V.T at below atmospheric pressure (suction tube) experimentally and concluded that it behaves similar as in case of above atmospheric pressure.
While designing R.H.V.T, nozzle shape has more effect on temperature separation while orifice design has more effect on cooling performance (C.O.P) as per Singh et al., (2004)
Larger orifice to tube diameter ratio (0.6 to 0.9) causes less temperature separation while smaller ratio (0.2 to 0.4) causes larger back pressure
No consensus on turbulence models among standard k-epsilon, RNG-k-epsilon, Realizable-k-epsilon k-omega, k-omega-SST, SAS-SST, LES, RSM or other first order models
time scales, when the flow field achieves 60% of steady state values.