2. What is Lyophilization?
• Process of completely removing water(dehydration)
from some material such as food while leaving the
basic structure and composition of material in tact.
• Lock the composition and structure of the material
by drying on molecular level.
• Freeze drying process converts ice into water
vapour skipping the liquid phase entirely.
3. PRINCIPLE OF
LYOPHLIZATION
• MAIN PRINCIPLE:
SUBLIMATION.
• TRIPLE POINT: EQUILIBRIUM
PHASE OF WATER.
• SUBLIMATION TAKES PLACE
WHEN TEMPRATURE IS
RAISED ABOVE 32 DEG. F
KEEPING THE PRESSURE
BELOW 1 ATM.
• SOLID PHASE WATER IS WARM
ENOUGH BUT THERE IS NO
ENOUGH PRESSURE FOR
LIQUID TO FORM. IT BECOMES
A GAS.
4. A SIMPLE
LYOPHILIZER
1) MATERIAL IS KEPT IN HEATED
SHELVES. DOOR CLOSED.
2) START THE TEMPRATURE TO
LOWER THE CHAMBER
TEMPRATURE TO MAKE MATERIAL
FROZEN SOLID.
3) VACCUM PUMP FORCES AIR OUT OF
THE CHAMBER LOWERING
ATMOSPHERIC PRESSURE UPTO
0.06.
4) PRESSURE IS LOW SO FROZEN
SOLID CHANGES TO WATER
VAPOUR.
5) WATER VAPOUR FLOW FROM THE
SHELF IN FREEZE DRY CHAMBER
AND CONDENSES ON FREEZING
COIL IN SOLID ICE FORM.
5. APPLICATION OF
LYOPHLIZATION
1) DRYING NUMBER OF PRODUCTS.
2) BACTERIAL AND VIRAL CULTURE IS PRESERVED.
3) ANTIBIOTICS AND PLANT EXTRACTS.
4) FREEZE DRIED ROSES ARE USED IN WEDDING DECORATIONS.
5) TO STORE WATER DAMAGED MATERIALS SUCH AS RARE AND
VALUABLE MANUSCRIPTS.