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PRINCIPLES AND
APPLICATIONS
YEAR: 2016-2017
LYOPHILIZATION: FREEZE DRYING
SUDHIR KUMAR
M.Sc.
MICROBIOLOGY
3RD SEMESTER
DSMNRU, LUCKNOW
What is Lyophilization?
• Process of completely removing water(dehydration)
from some material such as food while leaving the
basic structure and composition of material in tact.
• Lock the composition and structure of the material
by drying on molecular level.
• Freeze drying process converts ice into water
vapour skipping the liquid phase entirely.
PRINCIPLE OF
LYOPHLIZATION
• MAIN PRINCIPLE:
SUBLIMATION.
• TRIPLE POINT: EQUILIBRIUM
PHASE OF WATER.
• SUBLIMATION TAKES PLACE
WHEN TEMPRATURE IS
RAISED ABOVE 32 DEG. F
KEEPING THE PRESSURE
BELOW 1 ATM.
• SOLID PHASE WATER IS WARM
ENOUGH BUT THERE IS NO
ENOUGH PRESSURE FOR
LIQUID TO FORM. IT BECOMES
A GAS.
A SIMPLE
LYOPHILIZER
1) MATERIAL IS KEPT IN HEATED
SHELVES. DOOR CLOSED.
2) START THE TEMPRATURE TO
LOWER THE CHAMBER
TEMPRATURE TO MAKE MATERIAL
FROZEN SOLID.
3) VACCUM PUMP FORCES AIR OUT OF
THE CHAMBER LOWERING
ATMOSPHERIC PRESSURE UPTO
0.06.
4) PRESSURE IS LOW SO FROZEN
SOLID CHANGES TO WATER
VAPOUR.
5) WATER VAPOUR FLOW FROM THE
SHELF IN FREEZE DRY CHAMBER
AND CONDENSES ON FREEZING
COIL IN SOLID ICE FORM.
APPLICATION OF
LYOPHLIZATION
1) DRYING NUMBER OF PRODUCTS.
2) BACTERIAL AND VIRAL CULTURE IS PRESERVED.
3) ANTIBIOTICS AND PLANT EXTRACTS.
4) FREEZE DRIED ROSES ARE USED IN WEDDING DECORATIONS.
5) TO STORE WATER DAMAGED MATERIALS SUCH AS RARE AND
VALUABLE MANUSCRIPTS.

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Lyophlization

  • 1. PRINCIPLES AND APPLICATIONS YEAR: 2016-2017 LYOPHILIZATION: FREEZE DRYING SUDHIR KUMAR M.Sc. MICROBIOLOGY 3RD SEMESTER DSMNRU, LUCKNOW
  • 2. What is Lyophilization? • Process of completely removing water(dehydration) from some material such as food while leaving the basic structure and composition of material in tact. • Lock the composition and structure of the material by drying on molecular level. • Freeze drying process converts ice into water vapour skipping the liquid phase entirely.
  • 3. PRINCIPLE OF LYOPHLIZATION • MAIN PRINCIPLE: SUBLIMATION. • TRIPLE POINT: EQUILIBRIUM PHASE OF WATER. • SUBLIMATION TAKES PLACE WHEN TEMPRATURE IS RAISED ABOVE 32 DEG. F KEEPING THE PRESSURE BELOW 1 ATM. • SOLID PHASE WATER IS WARM ENOUGH BUT THERE IS NO ENOUGH PRESSURE FOR LIQUID TO FORM. IT BECOMES A GAS.
  • 4. A SIMPLE LYOPHILIZER 1) MATERIAL IS KEPT IN HEATED SHELVES. DOOR CLOSED. 2) START THE TEMPRATURE TO LOWER THE CHAMBER TEMPRATURE TO MAKE MATERIAL FROZEN SOLID. 3) VACCUM PUMP FORCES AIR OUT OF THE CHAMBER LOWERING ATMOSPHERIC PRESSURE UPTO 0.06. 4) PRESSURE IS LOW SO FROZEN SOLID CHANGES TO WATER VAPOUR. 5) WATER VAPOUR FLOW FROM THE SHELF IN FREEZE DRY CHAMBER AND CONDENSES ON FREEZING COIL IN SOLID ICE FORM.
  • 5. APPLICATION OF LYOPHLIZATION 1) DRYING NUMBER OF PRODUCTS. 2) BACTERIAL AND VIRAL CULTURE IS PRESERVED. 3) ANTIBIOTICS AND PLANT EXTRACTS. 4) FREEZE DRIED ROSES ARE USED IN WEDDING DECORATIONS. 5) TO STORE WATER DAMAGED MATERIALS SUCH AS RARE AND VALUABLE MANUSCRIPTS.