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Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
01-SDMS-01
REV. 01
SPECIFICATIONS
FOR
GENERAL REQUIREMENTS FOR
ALL EQUIPMENT / MATERIAL
This specification is property of SEC and
subject to change or modification without any notice
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 2 of 13
TABLE OF CONTENTS
1.0 SCOPE
2.0 CODES AND STANDARDS
3.0 SYSTEM PARAMETERS
4.0 SERVICE CONDITIONS
5.0 PROTECTIVE COATINGS
6.0 INSPECTION AND TESTING
7.0 PACKING AND SHIPPING
8.0 DOCUMENTATION REQUIREMENTS
9.0 GUARANTEE
10.0 EXCEPTIONS AND DEVIATIONS
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 3 of 13
1.0 SCOPE
This Specification describes the general requirements applicable to all the SEC Distribution
Materials Specifications (SDMSs). Accordingly, all the SDMSs shall always be read in
conjunction with this Specification.
2.0 CODES AND STANDARDS
2.1 The tendered equipment/material shall fully conform to or exceed the minimum
requirements stipulated herein and the SDMS for the said equipment/material.
2.2 Items not specifically covered herein and in the SDMS for the said
equipment/material, shall be in accordance with the latest editions of referenced
Industry Codes and Standards.
2.3 It shall be the manufacturer’s/vendor’s responsibility to be or become
knowledgeable of the requirements of the latest Industry Codes and Standards
listed in the associated SDMS and bring to the attention of SEC, any latest
revisions of the referenced Industry Codes and Standards which may have an
impact on the technical requirements of the SDMS.
2.4 If the manufacturer/vendor uses equivalent Codes and Standards, he shall clearly
mention the same in his bid proposal and obtain SEC approval before proceeding
with manufacture. The equivalent Codes and Standards shall be equal to or better
than those specified in the associated SDMS and the manufacturer shall have
extensive experience in using these equivalent Codes and Standards. Copy of the
equivalent Codes and Standards and the comparison with the specified Codes and
Standards shall be provided to SEC for review and acceptance.
2.5 It shall be noted that SEC interpretation of this Specification as well as the
associated SDMSs shall be binding on the manufacturer/vendor.
2.6 In case of any apparent conflict in requirements, the order of precedence shall be:
2.6.1 SEC Purchase Order or Contract Schedules, as applicable.
2.6.2 SDMSs for the said equipment/material.
2.6.3 This Specification.
2.6.4 Other applicable Industry Codes and Standards.
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 4 of 13
2.7 The following acronyms are used in the various SDMSs:
• SDMS : SEC Distribution Materials Specification
• SASO : Saudi Arabian Standard Organization
• EU : Electricity Utilities
• ACI : American Concrete Institute
• AISC : American Institute of Steel Construction
• ANSI : American National Standard Institute
• API : American Petroleum Institute
• ASCE : American Society of Civil Engineers
• ASME : American Society of Mechanical Engineers
• ASTM : American Society for Testing & Materials
• AWPA : American Wood Preservers Association
• AWS : American Welding Society
• BS : British Standards Institution
• EIA : Electronic Industries Association
• ICEA : Insulated Cable Engineers Association
• IEC : International Electrotechnical Commission
• IEEE : Institute of Electrical and Electronic Engineers
• NEC : National Electrical Code
• NEMA : National Electrical Manufacturers Association
• NESC : National Electrical Safety Code
• OSHA : Occupational Safety and Health Administration
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 5 of 13
• UL : Underwriter’s Laboratory
• UPC : Uniform Plumbing Code
3.0 SYSTEM PARAMETERS
Unless otherwise specified in the associated SDMS, the equipment/material shall be
suitable to operate under the typical system parameters tabulated, as applicable:
3.1 The normal system Voltage and special system voltage shall be as tabulated below:
Normal System Voltage Special System Voltage
Nominal
System Voltage
( )
Highest Operating
Voltage (rms)
Nominal System
Voltage (rms)
Highest
Operating
l ( )
33 kV 36 kV 34.5 kV 38 kV
13.8 kV 15.2 kV 11 kV 12 kV
220/380 V 231/400 V 277/480 V 291/504 V
127/220 V 133/231 V
Note: The equipment shall be rated for the highest voltage values. Fault
calculations and analysis shall be based on the highest voltages.
3.2 All equipments should be designed for system frequency of 60Hz
3.3 Creepage Distance:
3.3.1 Outdoor Installations
All outdoor bushings/insulators shall have a minimum creepage/leakage
distance based on nominal voltage, line to line as follows:
a. 25 mm / kV for dry areas (inland).
b. 40 mm / kV for wet areas (coastal).
3.2.2 Indoor Installations
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 6 of 13
The minimum creepage/leakage distance for indoor installations shall be as
follows:
12 mm/kV For enclosed insulators such as those installed inside
metal-clad switchgear or cabinet.
25 mm/kV For exposed insulators such as wall mounted bus
supports, wall bushings etc.
3.3 Insulation Levels:
3.3.1 The Basic Insulation Level (BIL) and Power Frequency withstand voltage for
medium system voltages are as tabulated below:
Altitude above mean sea levelSystem Nominal Voltage
(kV rms) Up to 1000 meters Above 1000 meters
BIL (kV peak) 170 200
33 /
34.5
Power Frequency
Withstand
Voltage (kV rms)
70 80 / 75
BIL (kV peak) 95 110
11 /
13.8
Power Frequency
Withstand
Voltage (kV rms)
38 50 / 45
Note: The dry / wet power frequency withstands voltages are: Dry for one (1) minute
and Wet for ten (10) seconds.
3.3.1 The Basic Insulation Level (BIL) and Power Frequency withstand voltage for
low system voltages are as tabulated below:
Power Frequency
Withstand voltage
(kV rms)
System Nominal
Voltage (V)
BIL
(kV Peak)
Equipment Panel Wiring
277/480
230/400 220/380
127/220
6 3 2
Notes:
1. External insulation refers to the insulation of equipment exposed to the
open air which will be influenced by atmospheric conditions, such as
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 7 of 13
pollution and humidity. External insulation is further categorized into
two categories.
i. Outdoor insulation which is totally susceptible to atmospheric
radiation, pollution, humidity, sandstorms and such other vagaries of
nature.
ii. Indoor insulation which is installed inside a building or outside a
building but inside an enclosed box such as cable box, terminal box,
etc. where it is not directly subjected to outdoor atmospheric
extremities.
iii.IPxx, protection index shall be as specified in the respective materials
Specification.
2. Internal insulation refers to the insulation of equipment immersed in a
dielectric medium such as insulating fluid, or totally encapsulated in a
solid dielectric, and not exposed to atmospheric conditions.
3.4 Short Circuit Levels:
The minimum short circuit level for one second unless otherwise specified in the
relevant SDMS shall be as follows:
33 /34.5 kV : 25 kA
11 / 13.8 kV : 21 kA
380 V : 20 kA
220 V : 25 kA
3.5 Neutral Arrangement:
Unless otherwise specified in the associated SDMS, the neutral shall be solidly
grounded for system low voltages and solidly grounded or low resistance for system
medium voltages.
4 SERVICE CONDITIONS
Unless otherwise specified in the associated SDMS, the equipment/material shall be suitable
for operating at their standard ratings under the usual service condition in the inland, desert
or coastal areas environment in the Kingdom of Saudi Arabia as follows:
4.1 Altitude above mean sea level (MSL) : a. up to 1000m (normal )
b. above 1000m (as required)
4.2 Ambient Temperature (Outdoor)
Minimum : -50
C
Maximum : 550
C
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 8 of 13
Monthly average of the hottest month
: 400
C
Yearly average : 300
C
4.3 Ambient Temperature (Indoor):
Air-conditioned buildings : 250
C
Buildings, where no air-conditioning
is provided : 400
C
4.4 Ambient ground temperature : 400
C
4.5 Maximum relative humidity : 100%
4.6 Temperature of exposed surfaces due
to solar radiation
: 750
C
4.7 Soil thermal resistively one (1) meter
and below
: 2. 00
C.m/W
4.8 Maximum earthquake frequency /
severity : Zone 2 (U.S. Build Code)
4.9 Soil condition – General : Corrosive. Widespread salt
deposits.
4.10 Ground water table level : Varies from deep to very near the
surface
4.11 Soil pH : 7.0 – 8.5
4.12 Salt concentrations (typical)
Sulphates (SO3), by weight : 0 – 10 %
Chlorides (as NaCl), by weight : 0 – 5 %
4.13 Contamination level:
Equivalent Salt Deposit Density
(ESDD) in a period of any six : 0.3 to 0.5 mg/cm2
Average hydrogen sulphide in the
atmosphere
: 40 Mg/m3
(0.03 ppm)
Soil salinity 0 to 140 g/m3
(0 to 100000 ppm)
4.14 Average rainfall per year : 150 mm
4.15 Maximum wind velocity : 150 km/h
4.16 Approximate highest density solar
radiation average over the summer
months : 1.00 kW/m2
4.17 Isokeraunic level :
(average / maximum / above 1000m) : 10 /15 / 50 storm days/year
4.18 All equipment/material and accessories shall be designed for satisfactory
operation/performance based on the above (Indoor or Outdoor or Ground) service
conditions, unless otherwise specified in associated SDMS.
4.19 All outdoor equipment enclosures/material shall be weatherproof and all metal parts
shall be corrosion and/or abrasion resistant, and the degree or protection shall be IP54
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 9 of 13
as per IEC 529 or equivalent NEMA Standard. The degree of protection for all indoor
equipment shall be IP41 as per IEC 529 or equivalent NEMA Standard.
5 PROTECTIVE COATINGS
Unless otherwise specified, the equipment/material shall be protected from corrosion either
by hot-dip galvanizing or painting or by a combination of galvanizing and painting (a
duplex system). The duplex system wherever required shall be specified and described in
the relevant SDMS.
5.1 Galvanizing
Unless otherwise specified in associated SDMS or respective standard drawings, the
hot dip galvanizing shall be in accordance with the following standards:
5.1.1 ASTM A 123 for Steel Structures. The minimum average thickness of zinc
coating shall be 0.086 mm (equivalent to 610 g/ m2
).
5.1.2 ASTM A 153 for Hardware Fittings, Caps of Insulators and Fasteners (bolts,
nuts and washers). The minimum average thickness of zinc coating shall be
0.086 mm (610g/m2
) for hardware fittings/caps of insulators.
The minimum average thickness of zinc coating for bolts, nuts and washers
shall be:
a. 0.053 mm (381 g/m2
), for fasteners over 9.52 mm in diameter.
b. 0.043 mm (305 g/m2
), for fasteners of diameter 9.52 and under.
5.1.3 The galvanizing thickness shall be as per manufacturer’s standard for all
other equipment such as circuit breaker, disconnect switch, etc.
5.2 Painting
5.2.1 Painting shall be a combination of compatible paints comprising of primer,
intermediate coat (on as needed basis) and top coat(s) to achieve optimum
protective and decorative coating against atmospheric corrosions caused by
tropical climatic conditions, wind blown dust, sand, salt, high humidity and
temperature fluctuations.
5.2.2 For all equipment used in distribution substations or distribution network,
color shall be cement gray shade per Munsell No. 5.0 BG 7.0/0.4 or RAL
7033 conforming to BS 381C/2660 or ASTM D1535, respectively. Unless
otherwise specified in the associated SDMS.
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 10 of 13
5.2.3 Manufacturer’s standard painting system shall be acceptable provided that
the following SEC paint performance requirements are met:
a. The paint coating shall be deemed to last the life of the
equipment/material or at least ten (10) years whichever is less.
b. The paint coating shall be capable of withstanding the effect of ultraviolet
rays or direct solar radiation at its installed location without change in
color.
c. When a paint coated equipment/material is tested for abrasion, there shall
be no penetration through the paint coating to the substrate.
d. When a paint coated equipment/material is tested by impact, there shall
be no cracking of the paint coating nor any detachment from the
substrate.
e. When a painted or coated equipment/material is tested by salt spray for
1000 hours per ASTM B-117, there shall be no blistering, softening or
detachment of the paint coating. There shall be not more than 1.0 mm of
corrosion creep from the scribed, equivalent to rating number 8, in
accordance with Table 1 of ASTM D1654.
After the equipment/material has been washed with water and allowed to
dry for 24 hours, it shall be tested for adhesion using Method B in
accordance with ASTM D3359. The adhesion scale shall be 5B, wherein
the edges of the cuts are completely smooth and none of the square of the
lattice is detached, unless within 1.0 mm of the scribed.
f. When a paint coated equipment/material is tested for its resistance to
humidity, there shall be no blistering, softening or detachment of the
coating nor signs of corrosion of the equipment/material.
5.3 Duplex System
5.3.1 Duplex system of protection of equipment/material from corrosion shall be a
combination of hot dip galvanizing and painting. This system of corrosion
protection may be used by the manufacturer in areas falling within 50 km
from the sea coast, with prior approval from SEC.
5.3.2 The duplex system shall be deemed to have a life at least 30 years or more.
5.3.3 The paint system shall comprise of one primer coat, intermediate coat(s), and
top (finish) coat(s). The thickness of zinc coating shall be a standard
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 11 of 13
thickness as per ASTM 123 whereas the thickness of paint shall be as per
manufacturer’s recommendations and subject to approval by SEC.
5.3.4 In case the contractor adopts this system, complete details of the paint
system and procedures for application shall be submitted for review and
approval by SEC.
5.4. Underground Materials
Unless otherwise specified, the manufacturer/vendor shall propose appropriate
corrosion protection measures, other than specified above, for the application of
material for underground installation for SEC review and acceptance.
6 INSPECTION AND TESTING
6.1 SEC reserves the right to inspect the equipment/material at the factory, as SEC deemed
necessary, for compliance with the terms and conditions of the Purchase Order to
witness any or all the tests required by the aforementioned documents and the
associated SDMS.
6.2 SEC may require certificates and data from the manufacturer/supplier on all pertinent
aspects of the manufacturing process.
6.3 In order to permit SEC or its designated representative to be present for inspection and
tests, the manufacturer/vendor shall give a minimum of 30 days advance notice of his
intention to carry out tests on equipment/material being made available for inspection.
In the case of tests of long duration, the actual date of commencement shall be
mutually agreed between the manufacturer/vendor and SEC or its designated
representative.
6.4 No equipment/material shall be delivered to the Company until the manufacturer
receives a “Release for Shipment Certificate” from SEC or its designated
representative. Release for shipment certificate is required prior to dispatch of any
equipment/material even if SEC or its designated representative does not perform
inspection or surveillance activity at the manufacturer’s facility.
6.5 Issuance of the Release for Shipment Certificate shall not be construed as waiving any
of SEC rights to carry out receipt inspection at SEC receiving facilities and rejection
of the equipment/material if not complying with the Purchase Order and the
Specifications.
6.6 Vendor/manufacturer shall submit Quality Control Plan/Inspection and Test Plan
(QCP/I&TP) of the proposed equipment/material per Contract Schedules or three (3)
to four (4) weeks after receipt of the Purchase Order and prior to commencement of
the manufacturing for review and approval by SEC. This shall be in line with GI 05.
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 12 of 13
6.7 The Quality Control Plan shall list and define in sequential order all process control
activities, inspection and tests (design, routine and special) required and proposed to
be performed on the equipment/material starting from component procurement, as and
testing stages to product dispatch. The Quality Control Plan shall indicate and identify
the applicable standard, detailed description with diagram of the procedure,
acceptance criteria, extent check and record to be generated, reviewed and retained.
7 PACKING AND SHIPPING
7.1 Export packing and shipping shall be adequate for sea transport and handling up to site
in Saudi Arabia.
7.2 Each assembly or component shall be skidded, crated, boxed or otherwise suitably
protected against damage or loss during shipment and to facilitate field hand storage.
All openings shall be effectively sealed with temporary closures to prevent entry of
dust, dirt, moisture and other foreign matter.
7.3 Each crate or container shall be marked with the number of pieces contained therein,
the manufacturer’s catalog number and description of the content, the manufacturer’s
name, the SEC Item Number, the SEC Purchase Order Number, Contract No. or J.O.
No. and the gross weight in kg, as applicable.
7.4 Additional handling and shipping instructions shall be obtained from SEC Materials
Management Department, or other departments, as applicable.
8 DOCUMENTATION REQUIREMENTS
8.1 General
8.1.1 English language shall be used at all times with respect to documents,
drawings and labels procured or prepared by the manufacturer/vendor
pertaining to the work.
8.1.2 All dimensions shall be in SI units.
8.2 Documentation
8.2.1 The manufacturer/vendor shall provide the specific parts full data and
documentation as specified in SEC Quotation Request Package (instructions to
vendors) and Non-Material Requirements (e.g. drawings for approval, certified
drawings and operating manuals) attached to the Quotation Request and
subsequently to the Purchase Order.
Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬
01-SDMS-01, Rev. 01
SEC DISTRIBUTION MATERIALS SPECIFICATION
DATE: 27-12-2003G
Page 13 of 13
8.2.2 The manufacturer/vendor shall submit two (2) copies of the quotation along
with Data Schedule duly filled in and two (2) sets of outline drawings of the
equipment/material showing dimensions, assembly and mounting details for
SEC’s evaluation and acceptance.
Technical literature, catalogs and certified Type Test reports conducted at
Independent Test Laboratories or witnessed by SEC approved QA/QC
Services Contractors, for the proposed or identical equipment/material shall
also be submitted for SEC’s evaluation and acceptance.
9 GUARANTEE
The vendor / manufacturer shall give general guarantee against all defects arising out of
faulty design or workmanship or defective material for a period of one (1) year from the
date of commissioning, or two (2) years from the date of delivery. SEC certificate for the
date of commissioning shall be accepted. Special or additional guarantee will be mentioned
in the relative material specification / description.
10 EXCEPTIONS AND DEVIATIONS
10.1 The manufacturer/vendor shall furnish a clause by clause compliance of this
Specification and the associated SDMSs clearly indicating the provisions/features of
the tendered equipment/material.
10.2 The manufacturer/vendor shall clearly state and give a list of deviations or
exceptions. Every exception/deviation shall indicate
10.2.1 Applicable clause/section of this Specification and/or the associated SDMS,
as applicable.
10.2.2 Reasons for the exceptions / deviations
10.3 SEC reserves the right to reject any or all of the exceptions/deviations without
assigning the reasons

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01 sdms-01 rev01

  • 1. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G 01-SDMS-01 REV. 01 SPECIFICATIONS FOR GENERAL REQUIREMENTS FOR ALL EQUIPMENT / MATERIAL This specification is property of SEC and subject to change or modification without any notice
  • 2. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 2 of 13 TABLE OF CONTENTS 1.0 SCOPE 2.0 CODES AND STANDARDS 3.0 SYSTEM PARAMETERS 4.0 SERVICE CONDITIONS 5.0 PROTECTIVE COATINGS 6.0 INSPECTION AND TESTING 7.0 PACKING AND SHIPPING 8.0 DOCUMENTATION REQUIREMENTS 9.0 GUARANTEE 10.0 EXCEPTIONS AND DEVIATIONS
  • 3. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 3 of 13 1.0 SCOPE This Specification describes the general requirements applicable to all the SEC Distribution Materials Specifications (SDMSs). Accordingly, all the SDMSs shall always be read in conjunction with this Specification. 2.0 CODES AND STANDARDS 2.1 The tendered equipment/material shall fully conform to or exceed the minimum requirements stipulated herein and the SDMS for the said equipment/material. 2.2 Items not specifically covered herein and in the SDMS for the said equipment/material, shall be in accordance with the latest editions of referenced Industry Codes and Standards. 2.3 It shall be the manufacturer’s/vendor’s responsibility to be or become knowledgeable of the requirements of the latest Industry Codes and Standards listed in the associated SDMS and bring to the attention of SEC, any latest revisions of the referenced Industry Codes and Standards which may have an impact on the technical requirements of the SDMS. 2.4 If the manufacturer/vendor uses equivalent Codes and Standards, he shall clearly mention the same in his bid proposal and obtain SEC approval before proceeding with manufacture. The equivalent Codes and Standards shall be equal to or better than those specified in the associated SDMS and the manufacturer shall have extensive experience in using these equivalent Codes and Standards. Copy of the equivalent Codes and Standards and the comparison with the specified Codes and Standards shall be provided to SEC for review and acceptance. 2.5 It shall be noted that SEC interpretation of this Specification as well as the associated SDMSs shall be binding on the manufacturer/vendor. 2.6 In case of any apparent conflict in requirements, the order of precedence shall be: 2.6.1 SEC Purchase Order or Contract Schedules, as applicable. 2.6.2 SDMSs for the said equipment/material. 2.6.3 This Specification. 2.6.4 Other applicable Industry Codes and Standards.
  • 4. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 4 of 13 2.7 The following acronyms are used in the various SDMSs: • SDMS : SEC Distribution Materials Specification • SASO : Saudi Arabian Standard Organization • EU : Electricity Utilities • ACI : American Concrete Institute • AISC : American Institute of Steel Construction • ANSI : American National Standard Institute • API : American Petroleum Institute • ASCE : American Society of Civil Engineers • ASME : American Society of Mechanical Engineers • ASTM : American Society for Testing & Materials • AWPA : American Wood Preservers Association • AWS : American Welding Society • BS : British Standards Institution • EIA : Electronic Industries Association • ICEA : Insulated Cable Engineers Association • IEC : International Electrotechnical Commission • IEEE : Institute of Electrical and Electronic Engineers • NEC : National Electrical Code • NEMA : National Electrical Manufacturers Association • NESC : National Electrical Safety Code • OSHA : Occupational Safety and Health Administration
  • 5. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 5 of 13 • UL : Underwriter’s Laboratory • UPC : Uniform Plumbing Code 3.0 SYSTEM PARAMETERS Unless otherwise specified in the associated SDMS, the equipment/material shall be suitable to operate under the typical system parameters tabulated, as applicable: 3.1 The normal system Voltage and special system voltage shall be as tabulated below: Normal System Voltage Special System Voltage Nominal System Voltage ( ) Highest Operating Voltage (rms) Nominal System Voltage (rms) Highest Operating l ( ) 33 kV 36 kV 34.5 kV 38 kV 13.8 kV 15.2 kV 11 kV 12 kV 220/380 V 231/400 V 277/480 V 291/504 V 127/220 V 133/231 V Note: The equipment shall be rated for the highest voltage values. Fault calculations and analysis shall be based on the highest voltages. 3.2 All equipments should be designed for system frequency of 60Hz 3.3 Creepage Distance: 3.3.1 Outdoor Installations All outdoor bushings/insulators shall have a minimum creepage/leakage distance based on nominal voltage, line to line as follows: a. 25 mm / kV for dry areas (inland). b. 40 mm / kV for wet areas (coastal). 3.2.2 Indoor Installations
  • 6. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 6 of 13 The minimum creepage/leakage distance for indoor installations shall be as follows: 12 mm/kV For enclosed insulators such as those installed inside metal-clad switchgear or cabinet. 25 mm/kV For exposed insulators such as wall mounted bus supports, wall bushings etc. 3.3 Insulation Levels: 3.3.1 The Basic Insulation Level (BIL) and Power Frequency withstand voltage for medium system voltages are as tabulated below: Altitude above mean sea levelSystem Nominal Voltage (kV rms) Up to 1000 meters Above 1000 meters BIL (kV peak) 170 200 33 / 34.5 Power Frequency Withstand Voltage (kV rms) 70 80 / 75 BIL (kV peak) 95 110 11 / 13.8 Power Frequency Withstand Voltage (kV rms) 38 50 / 45 Note: The dry / wet power frequency withstands voltages are: Dry for one (1) minute and Wet for ten (10) seconds. 3.3.1 The Basic Insulation Level (BIL) and Power Frequency withstand voltage for low system voltages are as tabulated below: Power Frequency Withstand voltage (kV rms) System Nominal Voltage (V) BIL (kV Peak) Equipment Panel Wiring 277/480 230/400 220/380 127/220 6 3 2 Notes: 1. External insulation refers to the insulation of equipment exposed to the open air which will be influenced by atmospheric conditions, such as
  • 7. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 7 of 13 pollution and humidity. External insulation is further categorized into two categories. i. Outdoor insulation which is totally susceptible to atmospheric radiation, pollution, humidity, sandstorms and such other vagaries of nature. ii. Indoor insulation which is installed inside a building or outside a building but inside an enclosed box such as cable box, terminal box, etc. where it is not directly subjected to outdoor atmospheric extremities. iii.IPxx, protection index shall be as specified in the respective materials Specification. 2. Internal insulation refers to the insulation of equipment immersed in a dielectric medium such as insulating fluid, or totally encapsulated in a solid dielectric, and not exposed to atmospheric conditions. 3.4 Short Circuit Levels: The minimum short circuit level for one second unless otherwise specified in the relevant SDMS shall be as follows: 33 /34.5 kV : 25 kA 11 / 13.8 kV : 21 kA 380 V : 20 kA 220 V : 25 kA 3.5 Neutral Arrangement: Unless otherwise specified in the associated SDMS, the neutral shall be solidly grounded for system low voltages and solidly grounded or low resistance for system medium voltages. 4 SERVICE CONDITIONS Unless otherwise specified in the associated SDMS, the equipment/material shall be suitable for operating at their standard ratings under the usual service condition in the inland, desert or coastal areas environment in the Kingdom of Saudi Arabia as follows: 4.1 Altitude above mean sea level (MSL) : a. up to 1000m (normal ) b. above 1000m (as required) 4.2 Ambient Temperature (Outdoor) Minimum : -50 C Maximum : 550 C
  • 8. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 8 of 13 Monthly average of the hottest month : 400 C Yearly average : 300 C 4.3 Ambient Temperature (Indoor): Air-conditioned buildings : 250 C Buildings, where no air-conditioning is provided : 400 C 4.4 Ambient ground temperature : 400 C 4.5 Maximum relative humidity : 100% 4.6 Temperature of exposed surfaces due to solar radiation : 750 C 4.7 Soil thermal resistively one (1) meter and below : 2. 00 C.m/W 4.8 Maximum earthquake frequency / severity : Zone 2 (U.S. Build Code) 4.9 Soil condition – General : Corrosive. Widespread salt deposits. 4.10 Ground water table level : Varies from deep to very near the surface 4.11 Soil pH : 7.0 – 8.5 4.12 Salt concentrations (typical) Sulphates (SO3), by weight : 0 – 10 % Chlorides (as NaCl), by weight : 0 – 5 % 4.13 Contamination level: Equivalent Salt Deposit Density (ESDD) in a period of any six : 0.3 to 0.5 mg/cm2 Average hydrogen sulphide in the atmosphere : 40 Mg/m3 (0.03 ppm) Soil salinity 0 to 140 g/m3 (0 to 100000 ppm) 4.14 Average rainfall per year : 150 mm 4.15 Maximum wind velocity : 150 km/h 4.16 Approximate highest density solar radiation average over the summer months : 1.00 kW/m2 4.17 Isokeraunic level : (average / maximum / above 1000m) : 10 /15 / 50 storm days/year 4.18 All equipment/material and accessories shall be designed for satisfactory operation/performance based on the above (Indoor or Outdoor or Ground) service conditions, unless otherwise specified in associated SDMS. 4.19 All outdoor equipment enclosures/material shall be weatherproof and all metal parts shall be corrosion and/or abrasion resistant, and the degree or protection shall be IP54
  • 9. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 9 of 13 as per IEC 529 or equivalent NEMA Standard. The degree of protection for all indoor equipment shall be IP41 as per IEC 529 or equivalent NEMA Standard. 5 PROTECTIVE COATINGS Unless otherwise specified, the equipment/material shall be protected from corrosion either by hot-dip galvanizing or painting or by a combination of galvanizing and painting (a duplex system). The duplex system wherever required shall be specified and described in the relevant SDMS. 5.1 Galvanizing Unless otherwise specified in associated SDMS or respective standard drawings, the hot dip galvanizing shall be in accordance with the following standards: 5.1.1 ASTM A 123 for Steel Structures. The minimum average thickness of zinc coating shall be 0.086 mm (equivalent to 610 g/ m2 ). 5.1.2 ASTM A 153 for Hardware Fittings, Caps of Insulators and Fasteners (bolts, nuts and washers). The minimum average thickness of zinc coating shall be 0.086 mm (610g/m2 ) for hardware fittings/caps of insulators. The minimum average thickness of zinc coating for bolts, nuts and washers shall be: a. 0.053 mm (381 g/m2 ), for fasteners over 9.52 mm in diameter. b. 0.043 mm (305 g/m2 ), for fasteners of diameter 9.52 and under. 5.1.3 The galvanizing thickness shall be as per manufacturer’s standard for all other equipment such as circuit breaker, disconnect switch, etc. 5.2 Painting 5.2.1 Painting shall be a combination of compatible paints comprising of primer, intermediate coat (on as needed basis) and top coat(s) to achieve optimum protective and decorative coating against atmospheric corrosions caused by tropical climatic conditions, wind blown dust, sand, salt, high humidity and temperature fluctuations. 5.2.2 For all equipment used in distribution substations or distribution network, color shall be cement gray shade per Munsell No. 5.0 BG 7.0/0.4 or RAL 7033 conforming to BS 381C/2660 or ASTM D1535, respectively. Unless otherwise specified in the associated SDMS.
  • 10. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 10 of 13 5.2.3 Manufacturer’s standard painting system shall be acceptable provided that the following SEC paint performance requirements are met: a. The paint coating shall be deemed to last the life of the equipment/material or at least ten (10) years whichever is less. b. The paint coating shall be capable of withstanding the effect of ultraviolet rays or direct solar radiation at its installed location without change in color. c. When a paint coated equipment/material is tested for abrasion, there shall be no penetration through the paint coating to the substrate. d. When a paint coated equipment/material is tested by impact, there shall be no cracking of the paint coating nor any detachment from the substrate. e. When a painted or coated equipment/material is tested by salt spray for 1000 hours per ASTM B-117, there shall be no blistering, softening or detachment of the paint coating. There shall be not more than 1.0 mm of corrosion creep from the scribed, equivalent to rating number 8, in accordance with Table 1 of ASTM D1654. After the equipment/material has been washed with water and allowed to dry for 24 hours, it shall be tested for adhesion using Method B in accordance with ASTM D3359. The adhesion scale shall be 5B, wherein the edges of the cuts are completely smooth and none of the square of the lattice is detached, unless within 1.0 mm of the scribed. f. When a paint coated equipment/material is tested for its resistance to humidity, there shall be no blistering, softening or detachment of the coating nor signs of corrosion of the equipment/material. 5.3 Duplex System 5.3.1 Duplex system of protection of equipment/material from corrosion shall be a combination of hot dip galvanizing and painting. This system of corrosion protection may be used by the manufacturer in areas falling within 50 km from the sea coast, with prior approval from SEC. 5.3.2 The duplex system shall be deemed to have a life at least 30 years or more. 5.3.3 The paint system shall comprise of one primer coat, intermediate coat(s), and top (finish) coat(s). The thickness of zinc coating shall be a standard
  • 11. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 11 of 13 thickness as per ASTM 123 whereas the thickness of paint shall be as per manufacturer’s recommendations and subject to approval by SEC. 5.3.4 In case the contractor adopts this system, complete details of the paint system and procedures for application shall be submitted for review and approval by SEC. 5.4. Underground Materials Unless otherwise specified, the manufacturer/vendor shall propose appropriate corrosion protection measures, other than specified above, for the application of material for underground installation for SEC review and acceptance. 6 INSPECTION AND TESTING 6.1 SEC reserves the right to inspect the equipment/material at the factory, as SEC deemed necessary, for compliance with the terms and conditions of the Purchase Order to witness any or all the tests required by the aforementioned documents and the associated SDMS. 6.2 SEC may require certificates and data from the manufacturer/supplier on all pertinent aspects of the manufacturing process. 6.3 In order to permit SEC or its designated representative to be present for inspection and tests, the manufacturer/vendor shall give a minimum of 30 days advance notice of his intention to carry out tests on equipment/material being made available for inspection. In the case of tests of long duration, the actual date of commencement shall be mutually agreed between the manufacturer/vendor and SEC or its designated representative. 6.4 No equipment/material shall be delivered to the Company until the manufacturer receives a “Release for Shipment Certificate” from SEC or its designated representative. Release for shipment certificate is required prior to dispatch of any equipment/material even if SEC or its designated representative does not perform inspection or surveillance activity at the manufacturer’s facility. 6.5 Issuance of the Release for Shipment Certificate shall not be construed as waiving any of SEC rights to carry out receipt inspection at SEC receiving facilities and rejection of the equipment/material if not complying with the Purchase Order and the Specifications. 6.6 Vendor/manufacturer shall submit Quality Control Plan/Inspection and Test Plan (QCP/I&TP) of the proposed equipment/material per Contract Schedules or three (3) to four (4) weeks after receipt of the Purchase Order and prior to commencement of the manufacturing for review and approval by SEC. This shall be in line with GI 05.
  • 12. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 12 of 13 6.7 The Quality Control Plan shall list and define in sequential order all process control activities, inspection and tests (design, routine and special) required and proposed to be performed on the equipment/material starting from component procurement, as and testing stages to product dispatch. The Quality Control Plan shall indicate and identify the applicable standard, detailed description with diagram of the procedure, acceptance criteria, extent check and record to be generated, reviewed and retained. 7 PACKING AND SHIPPING 7.1 Export packing and shipping shall be adequate for sea transport and handling up to site in Saudi Arabia. 7.2 Each assembly or component shall be skidded, crated, boxed or otherwise suitably protected against damage or loss during shipment and to facilitate field hand storage. All openings shall be effectively sealed with temporary closures to prevent entry of dust, dirt, moisture and other foreign matter. 7.3 Each crate or container shall be marked with the number of pieces contained therein, the manufacturer’s catalog number and description of the content, the manufacturer’s name, the SEC Item Number, the SEC Purchase Order Number, Contract No. or J.O. No. and the gross weight in kg, as applicable. 7.4 Additional handling and shipping instructions shall be obtained from SEC Materials Management Department, or other departments, as applicable. 8 DOCUMENTATION REQUIREMENTS 8.1 General 8.1.1 English language shall be used at all times with respect to documents, drawings and labels procured or prepared by the manufacturer/vendor pertaining to the work. 8.1.2 All dimensions shall be in SI units. 8.2 Documentation 8.2.1 The manufacturer/vendor shall provide the specific parts full data and documentation as specified in SEC Quotation Request Package (instructions to vendors) and Non-Material Requirements (e.g. drawings for approval, certified drawings and operating manuals) attached to the Quotation Request and subsequently to the Purchase Order.
  • 13. Saudi Electricity Company ‫ﻟﻠﻜﻬﺮﺑﺎء‬ ‫اﻟﺴﻌﻮدﻳﺔ‬ ‫اﻟﺸﺮآﺔ‬ 01-SDMS-01, Rev. 01 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 27-12-2003G Page 13 of 13 8.2.2 The manufacturer/vendor shall submit two (2) copies of the quotation along with Data Schedule duly filled in and two (2) sets of outline drawings of the equipment/material showing dimensions, assembly and mounting details for SEC’s evaluation and acceptance. Technical literature, catalogs and certified Type Test reports conducted at Independent Test Laboratories or witnessed by SEC approved QA/QC Services Contractors, for the proposed or identical equipment/material shall also be submitted for SEC’s evaluation and acceptance. 9 GUARANTEE The vendor / manufacturer shall give general guarantee against all defects arising out of faulty design or workmanship or defective material for a period of one (1) year from the date of commissioning, or two (2) years from the date of delivery. SEC certificate for the date of commissioning shall be accepted. Special or additional guarantee will be mentioned in the relative material specification / description. 10 EXCEPTIONS AND DEVIATIONS 10.1 The manufacturer/vendor shall furnish a clause by clause compliance of this Specification and the associated SDMSs clearly indicating the provisions/features of the tendered equipment/material. 10.2 The manufacturer/vendor shall clearly state and give a list of deviations or exceptions. Every exception/deviation shall indicate 10.2.1 Applicable clause/section of this Specification and/or the associated SDMS, as applicable. 10.2.2 Reasons for the exceptions / deviations 10.3 SEC reserves the right to reject any or all of the exceptions/deviations without assigning the reasons