1. RANGARAJAN. D.B
#10 South Park Street,
Venkatapuram, Ambattur
Chennai-600 053 Mobile : 91-9840843820
Tamilnadu, Email : rangarajandb@rediffmail.com
India rsundaravaradan@yahoo.com
PROFESSIONAL EXPERIENCE:
My Overall Experience is more than 15.10 years.
I am currently working with Barry-Wehmiller International, Chennai as Project Leader for
the past 9 years and 8 months.
Prior to this I had worked in TVS Sundaram Brake Linings, Chennai as a Senior Executive –
Automatic / Semi-automatic machine building Projects for 6 years and 3 months.
MAJOR STRENGTHS
 Expertise in Design of various Automatic Machines
 Expertise in Electrical & Instrumentation design and sizing calculations for Water
treatment and Oil & Gas plants
 Good Project Management, Customer Management and Team Leading skills
 Ability to build, lead & manage multi—disciplinary teams
 Simultaneous management of multiple engineering design projects
 Planning, Scheduling, Project execution and progress reporting
 Delivery, Quality and resource control
 Good troubleshooting skills on Mechanical and Electrical systems
 Good working knowledge on Pneumatics and Hydraulics
 Expertise in Industrial Automation and PLC / HMI Programming
 Good knowledge on Electrical Panel layouts and Electrical Schematics
 Proficient with AutoCAD and Promis-E electrical schematics development softwares
 Good Programming skills in VB / VB.Net / C#.Net
 Ability to adapt to new technologies quickly
ORGANIZATION EXPERIENCE:
Present Employer:
Company Name - Barry-Wehmiller International
Present Designation - Engineering Specialist
Present Role - Project Manager
Career Path - Senior Design Engineer/ Lead Design Engineer / Specialist
Period - Nov-2006 to Till date.
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2. Responsibilities:
 Managing the complete electrical & instrumentation engineering design and detailing
process
 Responsible for Project Planning, Budgeting and Resource planning
 Study of project requirements, Estimation and Project Proposals
 Co-ordination with end-client engineers for drawing approvals
 Resolving issues, conflicts and managing on time delivery
 Quality planning and executing using specific checklists and roles
 Liaising with equipment / instrument vendors for engineering inputs
 Weekly progress reporting and Milestone invoicing
 Design Calculations for Transformer sizing, Generator sizing, LV & MV Cables, Earthing,
MV & MCC components sizing for Oil & Gas and Water treatment plants.
 Design of Electrical control systems for Oil & Gas, Water Treatment plants, Paper
converting and Paper finishing machines.
 Preparation of MCC schematics, Earthing & Lighting layouts.
 Review of PLC I/O List, Architecture diagram, Instrument Index, Instrument loop &
Instrument hook-up diagrams, Power and Instrument cable schedules.
 PLC programming for Allen-Bradley Compact Logix and Control Logix PLCs.
 Development of HMI screens.
 Design of Field communication system and Field Devices interconnect diagrams.
 Travel to customer place based on project requirement for supporting and executing
their Engineering activities.
 Preparation and maintenance of Project documents.
Previous Employer:
Company Name - Sundaram Brake Linings Ltd – TVS Group
Last Designation - Senior Executive - 2 (Projects)
Period - Aug-2000 to Oct-2006
Tenure - 6 Years & 3 Months.
Career Path - GET / Asst. Engineer / Engineer / Executive
Sr.Executive-1 / Sr. Executive-2
Responsibilities:
 Project leader and Project coordinator
 Preparation of initial feasibility report for the project
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3.  Project Planning, Budgeting, Manufacturing tracking, Inspection, Erection, Testing,
Commissioning and Performance Tracking of machines
 Preparing and updating Gantt Charts for projects, preparation of Gap Analysis
 Design of Electrical control systems for machineries
 Developing computer programs for machines using 'C' programming language
 Introducing low cost automations for productivity improvement and retrofits
PROJECT DETAILS:
Project Name: Detailed Engineering support for Water treatment plant
Project Process: Off-shore Engineering support
Project Description:
The scope of the project is to design complete electrical system for installation of water
treatment plant. The project involves the following Electrical & Instrumentation activities:
 Electrical and Instrument cable sizing calculations
 Development of plant room electrical layout & cable tray routing layout
 Lighting calculations and Lighting layout
 Earthing & Lightning calculations and layouts
 MCC room, Transformer yard and generator room layouts
 Instrument loop diagrams
 Instrument hook up drawings
 PLC I/O list & Instrument Index
Role : Project Manager
Responsibilities:
 Preparation of Project proposal and submission to customer
 Responsible for Project Planning, Budgeting and Resource planning
 Lead a team of electrical and instrumentation engineers to complete the design of
Electrical and Instrumentation deliverables
 Liaising with equipment / instrument vendors for engineering inputs
 Review of design documents and drawings prepared by the Engineers
 Provide Technical consulting to customer
 Participate in weekly review meetings with the customer
 Preparation and reporting of project metrics to stake holders
Project Name: Detailed Engineering support for Chemical Injection skids
Project Process: Off-shore Engineering support
Project Description:
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4. The scope of the project is to design complete electrical system for manufacture of chemical
injection skids. The project involves the following Electrical & Instrumentation activities:
 Design of PLC control panel with AB Compact Logix 5370 controller
 Development of Single Line Diagram
 Electrical Load calculations, Power dissipation calculation
 Instrument loop diagrams, Instrument hook up drawings
 Earthing layout design, Cable tray layout design
 PLC I/O list, PLC Architecture diagram
 Instrument Index
 System Block diagram
Role : Project Manager
Responsibilities:
 Preparation of Project proposal and submission to customer
 Responsible for Project Planning, Budgeting and Resource planning
 Lead a team of electrical and instrumentation engineers to complete the design of
Electrical and Instrumentation deliverables
 Liaising with equipment / instrument vendors for engineering inputs
 Review of design documents and drawings prepared by the Engineers
 Provide Technical consulting to customer
 Participate in weekly review meetings with the customer
 Preparation and reporting of project metrics to stake holders
Project Name: Controls Engineering Support for Wastewater Treatment plant
Project Process: Off-shore Engineering support
Project Description:
The scope of the project is to provide Engineering support to a leading Wastewater
treatment equipment manufacturer for their projects.
Role : Project Manager
Responsibilities:
 Preparation of Project proposal and submission to customer
 Responsible for Project Planning, Budgeting and Resource planning
 Responsible for Electrical design of the System
 Lead a team of Engineers for completing the Electrical and Instrumentation tasks
 Design calculations for Transformer sizing, Generator Sizing, MV & LV cable sizing,
MV and MCC components sizing and Earthing calculations
 Design of MCC panel schematics and Earthing layouts
 Review of PLC I/O List, Instrument Index, Network Architecture diagram, Instrument
loop and Hook-up diagrams, Cable and cable tray layouts, BOM for cable tray
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5. installation, Power and Instrument Cable schedule, Lighting calculations and Lighting
layouts
 Project Management activities including Master schedule preparation, Weekly status
updation, Metrics preparation and reporting to stake holders
Project Name: Controls Engineering Support for Water Treatment equipment
Project Process: Off-shore Engineering support
Project Description:
The scope of the project is to provide Engineering support to a leading Water treatment
equipment manufacturer for their projects.
Role : Project Manager
Responsibilities:
 Preparation of Project proposal and submission to customer
 Responsible for Project Planning, Budgeting and Resource planning
 Development of P&ID diagrams for Skid and Rack assemblies based on
Job Order and Standard P & ID practices
 MCC panel sizing calculations
 Design of Electrical control systems using AutoCAD electrical for Skid/Rack
assemblies
 Development of PLC programs and HMI screens
Project Name: Automatic Gasket Winding System
Project Process: New Product development
Project Description:
This is for a Leading Hydraulic Pipeline Gasket Manufacturer based out of United States. The
machine is completely automatic winding machine with facility to wind steel gaskets.
Role : Project Leader
Responsibilities:
 Design of electrical control systems for the system
 Configuring and Tuning of Servo motors used in the System
 Developed PLC program & HMI screens for the system
 Carried out Testing & trials of the system including FAT
Project Name: FDA Validation of Coating Pan and Air Handling Unit
Project Process: FDA Validation of new medical equipments
Project Description:
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6. The scope of the project is to validate the Coating Pan and Air Handling Unit of the new
manufacturing unit to meet the FDA requirements.
Role : Team Member
Responsibilities:
 Studied the Coating Pan and Air Handling Unit and their Engineering documents /
drawings
 Prepared the Installation Qualification and Operational Qualification Protocol
documents for the Coating Pan and Air Handling Unit
 Executed the IQ and OQ Protocols, prepared and submitted the final report
Project Name: Installation of dedicated Manufacturing unit for Heavy
Commercial vehicle brakes
Project Process: New Manufacturing Facility Setup
Project Description:
The scope of the project is to install a dedicated manufacturing unit for heavy commercial
vehicle brakes in Special Economic Zone for export order processing.
Role : Project Leader and Project co-coordinator
Responsibilities:
 Developed internal ramp-up plan for the project to meet the customer requirement.
 Calculation of machine cycle time, takt time and finishing line cycle time and arrive
at machine requirements
 Preparation of project report and sanction for management approval
 Preparation of Gantt chart for project tracking and periodic review with top
management for schedule, effort and project cost
 Design Calculation for service equipment requirements - Transformer, Diesel
Generator, Thermopac, Cooling tower and Air compressor
 Coordinated with Civil, Electrical, Thermic fluid, Air and Water line contractors for
building and utilities
 Planning and procurement of various quality checking aides for product testing.
 Procurement of standard machines for processing / testing after negotiating with
manufacturers and suppliers
 Design of Electrical control systems for the machines & Cable sizing calculation
Project Name: Pressure Die Casting machine for Brake Shoe Manufacture
Project Process: New Product Development
Project Description:
This machine is built for in-house manufacture of brake shoe castings for 2-wheelers.
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7. Role : Project Leader
Responsibilities:
 Responsible for design and development of the machine
 Design of Electrical control systems for the machine
 Developed PLC and HMI programs for pressure die casting machine operation
 Troubleshooting of the equipment during trials and up to 6 months after installation
EDUCATIONAL QUALIFICATIONS:
 Completed B.E (Electrical & Electronics) from University of Madras in 1998 with 66%.
 Completed Higher secondary School Education (12th
Standard) from NMHSS
School, Chennai in 1994 with 75%.
 Completed Secondary School Education (10th
Standard) from SRMHSS School,
Chennai in 1992 with 81%.
 Completed Higher Diploma in Software Engineering from Aptech computer education
in 1997 with 71%.
COMPUTER PROFICIENCY:
DBMS / RDBMS : MS-Access, FoxPro, Oracle 8.0, MS-SQL Server 2005
GUIs : VB.Net, C#.Net, VB 6.0
Programming Languages : C, C++
Packages : MS-Office, Lotus SmartSuite, MS-Project
CAD/CAM Tools : AutoCAD Electrical, Promis-E (Adept-E), Solidworks Electrical
PLC Programming : RS-Logix 500, RS-Logix 5000, Baldor Motion Controller
HMI Programming : C-More Automation HMI, Panel View plus
Others : SKM Power analysis software, Dialux and Exposure to
Chamlite lighting design software.
PERSONAL INFORMATION:
Father's Name : D.B. Sundaravaradan
Date of Birth : 09-Oct-1976
Nationality : Indian
Marital Status : Married
Passport No : H2702786
Validity : Till 28-Jan-2019
Visa Detail : B1 visa for USA
Visa Validity : Till 30-Apr-2017
Notice Period : 3 Months
Present CTC : Rs. 10.40 Lakhs
Declaration
I hereby declare that the above information is true to the best of my knowledge.
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8. RANGARAJAN. D.B
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