The Basics of PROFIBUS and PROFINET

1. AFRC (Advanced Forming Research Centre), Strathclyde University
17th April 2018
PROFIBUS International and the
Basics of PROFIBUS and PROFINET
Unrestricted

2. 2PROFIBUS UK 2Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PI Organisation
Organisation Technologies
Fieldbus Ethernet
Regional
PI Associations
PI Competence
Center
PI
Training Center
PI
Test Labs
More than 1,400 member companies world wide!
WGs
PI (PROFIBUS & PROFINET International)
Sensors & Actuators
Proxy
Technology

3. 3PROFIBUS UK
PI - Worldwide Presence and Support
Over 1,400 member companies worldwide 26
Regional PI Associations
Your local contacts!
10
Test Laboratories
Your partners for
certification!
55
Competence Centres
Your support for technical
questions!
31
Training Centres
Learn from the best!
SlideSet_PB_V2.0_ENG

4. 4PROFIBUS UK 4Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PI is supported by over 1400 Members
…and many more...

5. 5PROFIBUS UK 5Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
Membership Categories
• University Membership - available to UK University students and academics
• User Membership - available to end users of PROFIBUS or PROFINET products
• Supplier Membership - available to distributors, integrators, consultants and
trainers that supply or specify PROFIBUS or PROFINET products or services.
• Vendor Membership - manufacturers of PROFIBUS, PROFINET products or systems
• Senior Membership - available to companies that wish to play a very active role in
the UK organisation by joining the Steering Committee.

6. 8PROFIBUS UK
PI‘s global member benefits
Be a
PROFInetworker!
Global
technologies in
good hands
Product
promotion
and sales
Network
implementation
and maintenance
Global
marketing and
promotion
Logos and
marketing
materials
Information
and training
Faster, easier
product
development
Savings in
product
development Free of charge
certificates for
tested products
8
4/19/20
18
Practical Aspects of PROFIBUS, PROFINET and IO-Link

7. 9PROFIBUS UK 9Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
Support
Marketing Brochures
System Descriptions
Guidelines
Trainings
...
www.allthingsprofinet.com
or www.profinet.com

8. 11PROFIBUS UK 11Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
Training for Career Advancement
Training is available in a range of areas to upgrade your skills including:
Certified PROFIBUS or PROFINET Engineer – combining installation, commissioning
and engineering
Certified PROFIBUS or PROFINET Installer Courses
Certified PROFIBUS System Design Course
PROFIBUS Commissioning and Maintenance Courses
PROFINET Developer Course
Training provided by our 2 PITCs, MMU and VTC in scheduled courses or on your
company premises.

9. 12PROFIBUS UK 12Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
Training for Career Advancement
PROFIBUS and PROFINET training is offered through:
PI Competence Centre
- Manchester Metropolitan University in Manchester
or a location of your choice
(http://www.sci-eng.mmu.ac.uk/ascent/)
PI Training Centre
- Verwer Training & Consultancy Ltd
(http://verwertraining.com/)
For course schedule see : http://www.profibus.com/pi-organization/regional-pi-associations/united-
kingdom/training/

10. 13PROFIBUS UK 13Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFIBUS
PROFIBUS –
worldwide leading with the most products in the most
important industries

11. 14PROFIBUS UK
What is PROFIBUS?
Field devices
PROFIBUS DP
Controller or
Control system
Fieldbus-based automation standard
PROFIBUS is the fieldbus-based automation standard of PROFIBUS & PROFINET International (PI),
the largest automation community in the world.
PROFIBUS links controllers or control systems to several decentralized field devices (sensors and
actuators) via a single cable.
PROFIBUS
SlideSet_PB_V2.0_ENG

12. 15PROFIBUS UK
Enterprise level
Field level
Internet level
What is PROFIBUS?
Part of a multi-level network
PROFIBUS enables consistent data exchange with higher-ranking communication systems.
PROFIBUS is part of the communication network between field level and enterprise level, or
even going up to the internet.
PROFIBUS PROFIBUS
PROFINET
WWW
SlideSet_PB_V2.0_ENG

13. 16PROFIBUS UK 16Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
What is PROFIBUS?
PA Devices
(and others)
Process
Automation
Ex / non -Ex areas
Factory
Automation
Safety
Application
MBP / MBP -IS
RS 485 / 485 -IS
Motion
Control
PROFIBUS PA PROFIBUS DP PROFIdrive Safety
e.g.
Ident Systems
PROFIdrive PROFIsafe
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
RS 485 RS 485
RS 485
MBP -IS
Application
Profile
Tansmission
Technology
Market
Segment
Communication
Technology
PROFIBUS
Solution
(Common term)
PA Devices
(and others)
Process
Automation
Ex / non -Ex areas
Factory
Automation
Safety
Application
MBP / MBP -IS
RS 485 / 485 -IS
Motion
Control
PROFIBUS PA PROFIBUS DP PROFIdrive Safety
e.g.
Ident Systems
PROFIdrive PROFIsafe
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
RS 485 RS 485
RS 485
MBP -IS
Application
Profile
Transmission
Technology
Market
Segment
Communication
Technology
PROFIBUS
Solution
(Common term)
PROFIBUS solutions for various industry sectors

14. 17PROFIBUS UK 17Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFIBUS Key Applications
Vehicle
manufacture
Bottling plants
Warehousing
systems
Switchgear
Hollow glass
production
Vehicle
assembly
Machine tool
building
Chemical
industry
Petrochemical
industry
Paper and
textile industry
Foodstuffs
Power stations
Sewage plants
Machine tools
Packaging
machines
Pressing plants
Paper production
Factory
automation
Process
automation
Drive
technology
Safety
applications

15. 18PROFIBUS UK 18Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFIBUS

16. 19PROFIBUS UK 19PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFIBUS Nodes
2.8
2.4
3.5
2017
58.4M
2.3M new

17. 21PROFIBUS UK 21Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFINET
PROFINET –
the most products for all industries

18. 22PROFIBUS UK 22Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFINET for all Applications
Factory
Automation
Motion
Control
Process
Automation
PROFINET
Globally established in factory automation and drive engineering
Already used in process automation for in/outbound
Standardization activities for the primary process are complete
One system for all applications

19. 23PROFIBUS UK 23PROFINET © 2017
PROFINET fits in all markets
Automotive
Conveying Systems
Assembly Machine
and Textile Industry
Shipbuilding
Infrastructure
Traffic and Railway
Process Automation Factory Automation Motion Control
Oil & Gas & Energy
Industries
Power Generation
Chemical and
Medial Industries
Mines und Metal
Food & Beverage
Printing Machinery
Machines for Wood,
Ceramics and Glass
Production
Plastics
Packaging
Wind Turbines….

20. 24PROFIBUS UK 24PROFINET © 2017
Communication requirements
Plant-wide communication
Your requirements
Uniform, safe and secure networks
without any network transitions
Uniformity and reliability based on
accepted standards
Plant-wide, uniform engineering
Access, service and maintenance from
anywhere
Detailed diagnostics
Reduced costs for engineering,
commissioning and live operation

21. 25PROFIBUS UK 25PROFINET © 2017
PROFINET is switched Ethernet
PROFINET basics
Standard Ethernet IEEE802.3
Switching technology IEEE802.1Q
Wireless LAN IEEE 802.11
Usually 100MBit between Controller/Devices
Flexible network topologies
Switch integration into the devices
Physical Port-to-Port communication
(Copper 100m, FO up to 80 km)
PROFINET and Standard-Ethernet devices
mixed in one network  Reduced network costs
PROFINET is switch integration
PROFINET is "switched Ethernet“
(no need for repeater)
 The topology follows the production process
Switches connected into a line

22. 29PROFIBUS UK 29PROFINET © 2017
PROFINET – offers the required uniformity
PROFINET core functionality
Real-time communication with simultaneously
TCP/IP
IT communication, access to the automation
from anywhere in the world
Standard and failsafe communications
over the same transmission path
Proven and certified security standards
(firewall, VPN)
Media Redundancy and System Redundancy
Standardized wireless technology with no
restrictions compared to normal cabling
(safety, security)
Web/TCP/IP
HMIPG/PC
PLC
Field
device
Motion
Control
Access-
Point
Field
device
Firewall
Router

23. 30PROFIBUS UK 30Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFINET Highlights
Performance
• Fast and isochronous
• Open & unrestricted TCP/IP communication
31.25 µs cycle
time
Energy management
• PROFIenergy - Energy saving in pauses
• Standardized switch-off of unneeded loads
60% energy
saving
Diagnostics
• Clearly structured plant overview and
fast error localization
• Easy access to detailed diagnostics
30% faster error
localization

24. 31PROFIBUS UK 31Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFINET Highlights
Security
• Cell protection
• Robust field devices
Safety
Safety
• PROFIsafe - proven safety solution
• Safety, I/O, and standard data on one cable
Proven a million
times over
Wireless
• Greater flexibility and mobility for I/O,
safety, commissioning, diagnostics
New plant
concepts

25. 47PROFIBUS UK 47Practical Aspects of PROFIBUS, PROFINET and IO-Link © 2017
PROFINET Nodes

26. 48PROFIBUS UK 48PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFINET Nodes
3.0
3.6
2.2
2017
20.9M
4.5M new

27. 49PROFIBUS UK 49PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFIsafe Nodes
1.3
1.55
2017
8.9M
1.95M new

28. 50PROFIBUS UK 50PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
IO-Link Nodes
1.41
1.7

29. 51PROFIBUS UK 51PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFINET/PROFIBUS
2017

30. 53PROFIBUS UK
Status and next steps of the Ind4.0
Practical Aspects of PROFIBUS, PROFINET and IO-Link
PI working group „I4.0@PI“

31. 54PROFIBUS UKPractical Aspects of PROFIBUS, PROFINET and IO-Link
A strong community drives the standard
TSN
IPv6
Semantics
Security
OPC UA

32. 55PROFIBUS UKPractical Aspects of PROFIBUS, PROFINET and IO-Link
Thank You. Any Questions?

33. 56PROFIBUS UK
Contact Details
Siemens Digital Factory
Mark Freeman
Product Manager
Siemens DF&PD FA
Sir William Siemens House
Princess Road
Manchester M20 2UR
Phone: 07808824659
E-mail: mark.freeman@siemens.com
Web: www.siemens.com
Follow us

34. 57PROFIBUS UKPractical Aspects of PROFIBUS, PROFINET and IO-Link