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Components for Pipe Support Deflection & Restraint

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Learn about the different types of engineered spring supports and when to use variable springs, constants or big tons depending on the design conditions. See how shock control, restraint and support devices are used to guide or restrain movement during normal operating conditions or under impulse loading events. Learn about pre-insulated pipe supports, including various insulating materials used for both cold and hot applications. Discover the slide plate sandwich concept and explore different slide plate materials used to reduce the coefficient of friction. View examples of expansion joints, pressure vessels, pig launchers and receivers.

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Components for Pipe Support Deflection & Restraint

  1. 1. Attention all Attendees… <ul><li>Welcome! </li></ul><ul><ul><li>To listen to the audio portion: 1.) Make sure your speakers or headset are on and turned up. </li></ul></ul><ul><ul><li>OR </li></ul></ul><ul><ul><li>2.) Dial the phone number listed in your confirmation e-mail: </li></ul></ul><ul><ul><li>Thank you for attending. We will be starting shortly. </li></ul></ul><ul><li>2:00 pm Time Slot </li></ul><ul><li>U.S. #: (1) 516-453-0014 </li></ul><ul><li>Access Code: 277-523-614 </li></ul><ul><li>10:00 am Time Slot </li></ul><ul><li>U.S. #: (1) 323-417-4600 </li></ul><ul><li>Access Code: 125-912-651 </li></ul>* If you are located outside the U.S., please refer to your confirmation e-mail for a list of phone numbers to call for your area. Kenneth Cain (Presenter)
  2. 2. Piping Technology & Products, Inc. November 19, 2009 and wholly owned subsidiaries presents… Components for Pipe Support, Deflection, and Restraint For Audio: 1.) Select Speakers/Headphones & Turn Speakers Up or 2.) 10:00 am Session: Dial (1) 323-417-4600 Access Code: 125-912-651 2:00 pm Session: Dial (1) 516-453-0014 Access Code: 277-523-614 (for countries outside the U.S. please refer to the list of numbers in your confirmation email)
  3. 3. PT&P and Subsidiaries U.S. Bellows, Inc.  Metallic Expansion Joints  Thin-Wall and Thick-Wall  Rectangular Expansion Joints  Fabric Expansion Joints  Slip-Type Expansion Joints PIPING TECHNOLOGY & PRODUCTS, INC. - Engineered Pipe Supports - Variable, Constants, Big-tons - Vibration Control Devices – Snubbers, Sway Struts - Support Assembly Components – Clamps, misc. Hardware - Pre-insulated Pipe Supports – Cryogenic/cold & Hot Applications - Fabricated Pipe Shoes, Guides & Anchors - Slide Bearing Plates - Anchor Bolts, Embed Plates IAS Certified, Member of MSS, SPED, APFA Member of EJMA SWECO Fab, Inc.  Pressure Vessels  Pig Launchers/Receivers  Spectacle/Line Blinds  Instrument Supports  ASME/Misc. Fabrication ASME U-Stamp & R-Stamp Pipe Shields, Inc. Insulated Pipe Supports  Commercial & Light Industrial  Heavy Industrial – Base Mounted Types, Anchors  Pipe Riser Clamps ISO 9001-2000 Certified Fronek A/D Ent., Inc.  Hydraulic Snubbers - Short & Adjustable Strut  Mechanical Snubbers  dynA/Damp Compensating Strut ASME Nuclear Certified
  4. 4. <ul><li>ASME U-Stamp </li></ul><ul><li>ASME R-Stamp </li></ul><ul><li>ASME NS Certified </li></ul><ul><li>EJMA Member </li></ul><ul><li>ISO 9001:2000 Certified </li></ul><ul><li>Minority Business Enterprise (MBE) by City of Houston </li></ul><ul><li>Houston Minority Business Council (HMBC) </li></ul>PT&P Certifications
  5. 5. PT&P History Milestones
  6. 6. <ul><li>Over 700 Employees </li></ul><ul><ul><li>Sales, Engineering, Office Administration, Manufacturing, Customer Service, Marketing, Accounting, etc. </li></ul></ul><ul><li>Resources include 75 Engineers & Designers </li></ul><ul><ul><li>4 Ph.D.’s </li></ul></ul>PT&P People
  7. 7. <ul><li>Houston, Texas, USA </li></ul><ul><li>450,000 square feet covered shop space </li></ul><ul><li>35 acre property </li></ul><ul><li>Located near Port of Houston for convenient shipping around the world </li></ul>PT&P’s Manufacturing Facility
  8. 8. Constant Spring Supports Big Ton Spring Supports Variable Spring Supports PT&P Products Engineered Spring Supports
  9. 9. PT&P Products Engineered Spring Supports – Variables Spring Hangers F-Type Variable Spring Supports G-Type Variable Springs B-Type Variable Spring with External Travel Stops
  10. 10. PT&P Products Engineered Spring Supports – Big Tons 8' Long Big Ton Spring Assembly with PTFE, 25% Glass Filled Slide Plates 90,000 lb. Load Big Tons 225,000 lb. Big Ton 79,000 lb. Load Big Ton Big Ton Spring
  11. 11. 120,000 lb. Load Big Ton Springs for a Large Diameter Elbow PT&P Products Engineered Spring Supports – Big Tons
  12. 12. U-Type Constant with 46 &quot; of Travel Specially Designed Constants for Large Loads PT&P Products Engineered Spring Supports – Constants C-Type Constant with Universal Locking Device
  13. 13. PT&P Products Engineered Spring Supports – Big Ton Upthrust Constants <ul><li>Big Ton D Upthrust Constants </li></ul><ul><ul><li>Load: 50,022 lb. </li></ul></ul><ul><ul><li>Total Travel: 4&quot; </li></ul></ul><ul><ul><li>Height: 26&quot; </li></ul></ul><ul><li>Big Ton T Upthrust Constants </li></ul><ul><ul><li>Load: 75,000 lb. </li></ul></ul><ul><ul><li>Total Travel: 5&quot; </li></ul></ul><ul><ul><li>Height: 16.5&quot; </li></ul></ul>
  14. 14. Upthrust Constants Installed in a Petrochemical Plant in Canada PT&P Products Engineered Spring Supports – Constants
  15. 15. Snubbers (Hydraulic & Mechanical) Sway Struts Sway Braces PT&P Products Shock Control, Restraint & Support Devices
  16. 16. PT&P Products Shock Control, Restraint & Support Devices – Sway Braces 8000 lb. Load Sway Braces with Machined Pivoting Ball Joints 126&quot; Long Sway Braces Travel Test on Sway Brace Designed for 14&quot; of Travel
  17. 17. PT&P Products Shock Control, Restraint & Support Devices – Sway Struts 15' Long Carbon Steel Sway Strut Sway Strut & 3-Bolt Clamp Assemblies 240&quot; Carbon Steel Sway Strut Sway Struts
  18. 18. PT&P Products Shock Control, Restraint & Support Devices – Snubbers Hydraulic Shock Suppressors & Alloy Clamps Fixed Length Mechanical Snubbers Tandem Configuration Mechanical Snubbers Adjustable Length Mechanical Snubbers Hydraulic Snubbers with 140,700 lb. Load Snubber Extension Rod Ends
  19. 19. Hold Down Clamps Saddle Supports and Coverings Riser Clamps Pipe Clamps Clevis Hangers Pipe Hangers Beam Attachments Hardware, Rods and U-Bolts PT&P Products Support Assembly Components
  20. 20. Hold-Downs Heavy Duty 42&quot; Alloy Yoke Clamp Type-E Constant Spring Support and Cradle Assemblies PT&P Products Support Assembly Components FEA
  21. 21. Single Horizontal Traveler 20,000 lb. Dual Horizontal Traveler PT&P Products Support Assembly Components Structural Pipe Hangers with MegaLug ® Pipe Attachments
  22. 22. Hot Shoes Cold Shoes PT&P Products Pre-Insulated Pipe Supports
  23. 23. PT&P Products Pre-Insulated Pipe Supports – Cold Applications Polyurethane Foam Cold Shoe Anchors Permali ® Insulated Pipe Shoes Polyurethane Saddle Supports
  24. 24. PT&P Products Pre-Insulated Pipe Supports – Hot Applications Clamped Hot Shoe 73&quot; Diameter Hot Shoe 84&quot; Sliding Hot Shoe with 34,000 lb. Load 48&quot; Guided Hot Shoe
  25. 25. Backing Plate Low Coefficient of Friction Material Supporting Element “ Sandwich” Concept PTFE, 25% Glass Filled Bronzphite ® Graphite Marinite Stainless Steel PT&P Products Slide Plates – Overview Supported Element
  26. 26. Single Tied Universal Hinged Gimbal Expansion Joint Inline Pressure Balanced Elbow Pressure Balanced Externally Pressurized Toroidal Expansion Joint PT&P Products Expansion Joints – Overview #1
  27. 27. Clamshell Bellows (Thin Wall Metallic) Rectangular Expansion Joints Fabric Expansion Joints Neoprene Fabric Thick Wall Slip-Type PT&P Products Expansion Joints – Overview #2
  28. 28. PT&P Products Expansion Joints 66&quot; Metallic Tied Universal Expansion Joint 8&quot; Single Expansion Joint (Emergency Plant Shutdown) 24&quot; Universal Hinged Expansion Joint <ul><ul><li>Length: 125-5/8&quot; </li></ul></ul><ul><ul><li>Inconel 625 Bellows </li></ul></ul><ul><ul><li>304 Stainless Steel Liner </li></ul></ul><ul><ul><li>150 lb. Carbon Steel Flanges </li></ul></ul>Single Metallic Expansion Joint
  29. 29. 24&quot; Inline Pressure Balanced Expansion Joint 2 nd Refurbishment of a 54&quot; Pressure Balanced Elbow Turbine Crossover Expansion Joint PT&P Products Expansion Joints Removal of Existing Bellows Installation of New Bellows Shipping Refurbished Joint Externally Pressurized Expansion Joints
  30. 30. 47- ¼ &quot; Universal Expansion Joint with SB-443 (Inco. 625) Round Corners Bellows PT&P Products Expansion Joints 78&quot; Thick Wall Flanged & Flued Expansion Joint 128&quot; x 229&quot; Rectangular Fabric Expansion Joint with Three Layer Belt 44&quot; Fabric Exp. Joint
  31. 31. PT&P Products Expansion Joints 80&quot; Diameter Tied Universal Expansion Joint with Refractory Lining 30&quot; Diameter Spent Catalyst Standpipe Expansion Joint with Pentographic Linkage and Abrasion Resistant Refractory <ul><ul><li>Length: 89&quot; </li></ul></ul><ul><ul><li>Design Pressure: 19 PSIG </li></ul></ul><ul><ul><li>Design Temperature: 1050 ° F </li></ul></ul><ul><ul><li>Pneumatically Tested to 55 PSIG </li></ul></ul><ul><ul><li>Longitudinal Welds 100% X-Rayed </li></ul></ul><ul><ul><li>Dye Penetrant Tested </li></ul></ul>Pneumatic Test Dye-Penetrant Test Protective Cover
  32. 32. PT&P Products ASME/Misc. Fabrication ASME Code Pressure Vessels & Tanks Swegee Pigs Pig Launchers & Receivers Bellmouth Reducers Instrument Stands Spectacle & Line Blinds Duct & Transition Pieces Conical Strainers Dampers & Louvers Orifice Plates & Flanges
  33. 33. PT&P Products ASME/Misc. Fabrication Embed Plates Ready to Ship Flat Embed Plates for Grizzly Feeder Opening Close up View of Embeds 150 Special Embed Plate Pieces for Gold Mines in Cajamarca, Peru Structural Supports Anchor Bolts Province of NW Peru, Home to Latin America’s Largest Gold Producer
  34. 34. PT&P Products Pipe Shoes, Guides, and Anchors
  35. 35. <ul><li>Engineering and Design </li></ul><ul><ul><li>Piping, pipe support and structural design </li></ul></ul><ul><ul><li>3D modeling technology </li></ul></ul><ul><ul><li>Pipe Stress Analysis </li></ul></ul><ul><ul><ul><li>ANSYS </li></ul></ul></ul><ul><ul><li>Finite Element Analysis </li></ul></ul><ul><ul><ul><li>Special stress/thermal problems </li></ul></ul></ul><ul><ul><ul><li>Pro/E for 3-D Part Design </li></ul></ul></ul><ul><ul><ul><li>ANSYS for Mesh Generation + Analysis + Results Analysis </li></ul></ul></ul><ul><ul><li>Field Testing </li></ul></ul>Value-Added Services Engineering & Design
  36. 36. Value-Added Services Technical Capabilities – Finite Element Analysis <ul><li>Design Pressure: 750 PSIG at 275 ° F </li></ul><ul><li>Design Pressure Thrust: 804,242 lb. </li></ul><ul><li>Hydro-Test Pressure Thrust: 1,500,000 lb. </li></ul>Gimbal Expansion Joint Prior to Shipping Gimbal Stress Analysis 36 &quot; Gimbal Expansion Joints
  37. 37. <ul><li>On-site installation guidance </li></ul><ul><li>On-site inspection/maintenance of pipe supports </li></ul><ul><li>On-site snubber inspection </li></ul><ul><li>A system of stock standard Items </li></ul><ul><li>“ On-call” engineering team </li></ul><ul><li>Available 24x7 </li></ul>PT&P’s “On-call” engineering team guarantees a response time of 30 minutes Value-Added Services Field Services & 24x7 Emergency Services
  38. 38. Friday, 5:30pm Saturday Sunday Value-Added Services 24x7 Emergency Service for a 48&quot; Expansion Joint
  39. 39. Cold Shoe Testing Constant Testing Marinite Slide Plate Testing Spring Load Testing Anchor Shoe Testing Value-Added Services Product Testing/Quality Control
  40. 40. <ul><li>> 30,000 spring coils </li></ul><ul><li>> 1 million lb. of standard items </li></ul><ul><li>Full year supply of beams, angles, plates, rods…etc. </li></ul>At Piping Technology & Products, we stock: Value-Added Services Inventory & Stocking Capabilities
  41. 41. www.pipingtech.com Fatigue Testing Pressure Balanced Expansion Joints FEA: Plate Thickness and Pipe Stress Inspection and Maintenance of Supports “ Over 450 Project Examples” Value-Added Services Technical Literature (Online)
  42. 42. Thank You for Attending November 19, 2009 PT&P Webinar: Components for Pipe Support, Deflection, and Restraint Please send any additional questions or inquiries to [email_address] We invite you to visit our Discussion Forum at www.pipingtech.com

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