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Pre-Insulated Pipe Supports Webinar

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This Webinar will focus on Pre-Insulated Pipe Supports, including pipe insulation products for both cryogenic and heat applications. Explore how Polyurethane foam is produced, from mixing polyols and isocyanates to inspecting the final product. Learn about anchor shoe testing, lateral load testing, compressive strength testing, and axial load testing.

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Pre-Insulated Pipe Supports Webinar

  1. 1. Pre-insulated Pipe Supports Webinar PIPING TECHNOLOGY& PRODUCTS, INC. Presents… Your Presenter is: David Baker Field Services Manager Attention Attendees : to listen to the audio portion, check that your speakers or headset are on and turned up OR dial the number and use the access code listed in your confirmation email. Attention P.E.’s : this Webinar is worth 1 PDH credit for TX P.E.’s (send request to [email_address] )
  2. 2. <ul><li>Pipe Shields, INC. </li></ul><ul><li>Insulated Pipe Support </li></ul><ul><li>Commercial & Light Industrial </li></ul><ul><li>Heavy Industrial – based on Mounted, Anchors </li></ul><ul><li>Pipe Riser Clamps </li></ul><ul><li>Fronek A/D E. </li></ul><ul><li>Hydraulic Snubbers </li></ul><ul><ul><li>Short strut </li></ul></ul><ul><ul><li>Adjustable strut </li></ul></ul><ul><li>Mechanical Snubbers </li></ul><ul><li>dynA/Damp Compensating Strut </li></ul><ul><li>ASME Nuclear Qualified </li></ul><ul><li>SWECO FAB, INC. </li></ul><ul><li>Pressure Vessels </li></ul><ul><li>Pig Launchers/Receivers </li></ul><ul><li>Spectacle/Line Blinds </li></ul><ul><li>Instrument Supports </li></ul><ul><li>ASME/Misc. Fabrication </li></ul><ul><li>ASME U-Stamp R-Stamp </li></ul><ul><li>U.S. Bellows, INC. </li></ul><ul><li>Metallic Expansion Joints </li></ul><ul><li>Thin-wall, Thick-wall </li></ul><ul><li>Rectangular Expansion Joints </li></ul><ul><li>Fabric Expansion Joints </li></ul><ul><li>Slip-type </li></ul><ul><li>Member of EJMA </li></ul>Who is PT&P <ul><li>PIPING TECHNOLOGY & PRODUCTS, INC. </li></ul><ul><li>Engineered Pipe Supports </li></ul><ul><ul><li>Variable, Constants, Big-tons </li></ul></ul><ul><ul><li>Vibration Control Devices – Snubbers, Sway Struts </li></ul></ul><ul><ul><li>Support Assembly Components – Clamps, misc. </li></ul></ul><ul><ul><li>hardware </li></ul></ul><ul><ul><li>Pre-insulated Pipe Supports – Cryogenic/cold & Hot </li></ul></ul><ul><ul><li>Applications </li></ul></ul><ul><ul><li>Fabricated Pipe Shoes, Guides & Anchors </li></ul></ul><ul><li>Slide Bearing Plates </li></ul><ul><li>Anchor Bolts, Embed Plates </li></ul><ul><li>Member of MSS, SPED, APFA </li></ul>
  3. 3. Certifications <ul><li>ASME U-Stamp </li></ul><ul><li>EJMA </li></ul>ASME “R” Stamp Certified <ul><li>ASME NS Certified </li></ul><ul><li>ISO 9001:2008 Certified </li></ul><ul><li>Minority Business Enterprise (MBE) by the City of Houston </li></ul>
  4. 4. Overview <ul><li>Liquefied Natural Gas (LNG) Plants </li></ul><ul><li>Liquefied Natural Gas (LNG) Pipelines </li></ul><ul><li>Liquefied Petroleum Gas </li></ul><ul><li>Polypropylene Plants </li></ul><ul><li>Polyethylene Plants </li></ul>For many years, Piping Technology & Products, Inc. has been a major international supplier of pre-insulated pipe supports for a variety of applications: <ul><li>Chilled Water Pipelines </li></ul><ul><li>Steam Water Pipelines </li></ul><ul><li>Chemical Plants </li></ul><ul><li>Nitrogen Production Plants </li></ul><ul><li>Cogeneration Plants </li></ul><ul><li>Power Plants </li></ul>
  5. 5. Experience Piping Technology & Products, Inc. has extensive experience with several types of insulation materials, some are shown here: Permali ® Micarta Foamglas ® Marinite ® Polyurethane Firetemp ® Calcium Silicate
  6. 6. Manufacturing Facility - Foam Shop <ul><li>> 100,000 lb. raw materials in stock </li></ul>
  7. 7. Manufacturing Facility - Cold Shoe Assembly Line <ul><li>insulated supports assembly area </li></ul>
  8. 8. Manufacturing Facility - Shipping Area
  9. 9. Manufacturing Facility - Stock Inventory Stock inventory for standard items
  10. 10. Insulated Supports Design PT&P’s insulated supports act as load bearing members while simultaneously minimizing energy dissipation. Our supports can be designed for vertical, axial and/or lateral loading combinations in both low and high temperature applications. Higher Density PUF Lower Density PUF Multiple Layers
  11. 11. Insulated Pipe Shoe Design When designing insulated pipe shoes, PT&P’s standard procedure is based on an analysis of… 1. Load Requirements 2. Temperature Details Design Load Resisting Load Energy Dissipation
  12. 12. Guides and Anchors The axial and/or lateral load capabilities are dependent upon the strength and rigidity properties of the insulation. Guide Anchor
  13. 13. Current Projects We are currently fabricating insulated supports utilizing cryogel in our manufacturing facility. Insulated Support During Fabrication Complete Insulated Support Cryogel PUF Carbon Steel Base
  14. 14. Production - Workflow Pour Insulation (H.D. PUF) Finish Foam (machine foam, fit to pipe size template, apply vapor barrier, etc.) Fabricate Steel (pipe shield, pipe shoe, etc.) Assemble/Bond Pipe Shoe (combine insulation and steel)
  15. 15. Production - Polyurethane foam <ul><li>Automatic Foam Mixing Machine </li></ul><ul><ul><li>uses shear mixing head </li></ul></ul><ul><ul><li>produces homogeneous mixture of polyol and isocyanate to form polyurethane </li></ul></ul>Mixing Head (shear mixing, mixes polyols and isocyanates)
  16. 16. Production - Polyurethane foam Steel Molds for foam production
  17. 17. Production - Polyurethane foam <ul><li>Foam is poured into molds </li></ul><ul><ul><li>steel molds are fabricated in PT&P shop </li></ul></ul><ul><ul><li>great flexibility to meet volume production demands </li></ul></ul>Steel mold (for given ID and OD)
  18. 18. Production - Polyurethane foam <ul><li>Demolding of PUF </li></ul><ul><ul><li>Cure Time function of insulation thickness and insulation density </li></ul></ul><ul><ul><li>Wax allows for easy demolding of PUF </li></ul></ul>
  19. 19. Production - Polyurethane foam Demolding of PUF
  20. 20. Production - Polyurethane foam Pipe Template (ensures snug fit between insulation and pipe) Visual Inspection : Check resulting foam for inconsistencies.
  21. 21. Production - Polyurethane foam  Machining Foam (automatic routing machine, band saw machine) Cut to length foam 
  22. 22. Cryogenic Pipe Shoes Polyurethane foam after secondary work.
  23. 23. Cryogenic Pipe Shoes Dual Density Shoe (more economical and effective from insulation standpoint) Staggered Layers (eliminates vapor path, both axially and laterally) 30 lb. 10 lb. 14 lb. 20 lb.
  24. 24. Cryogenic Pipe Shoes  Steel and Foam Bonded (PUF is bonded to steel)  Vapor Barrier (aluminum)
  25. 25. Cryogenic Pipe Shoes - Large Diameter Three-Layer Cold Shoes 30 &quot; Pipe with 7 ½&quot; Insulation 40 &quot; Pipe with 8 ½&quot; Insulation
  26. 26. Cryogenic Pipe Shoes 24 &quot; pipe with 2 &quot; of insulation
  27. 27. Cryogenic Pipe Shoes 8 &quot; pipe with 6 &quot; of multi-layered insulation
  28. 28. Cryogenic Pipe Shoes various sizes of polyurethane insulated supports
  29. 29. Cryogenic Pipe Shoes - Large Diameter ColdShoes 48 &quot; pipe with 8 &quot; of insulation for LNG plant
  30. 30. Cryogenic Pipe Shoes 36 &quot; cryogenic pipe shoes that include base stops to prevent lateral and axial movement of the anchor
  31. 31. Cryogenic Pipe Shoes - LNG Line Anchor Modules
  32. 32. Cryogenic Pipe Shoes - Injection Molded Anchors Injection Molded Anchors for LNG Plant 20 &quot; NPS 42&quot; NPS 20 &quot; NPS 6 &quot; NPS
  33. 33. Cryogenic Pipe Shoes - Base Insulated Supports 16 &quot; base insulated supports for Flare line
  34. 34. Cryogenic Experience <ul><li>Elba Island Project </li></ul><ul><li>Cove Point Maryland Project </li></ul><ul><li>Chevron </li></ul><ul><li>Sadaf </li></ul><ul><li>Westlake </li></ul><ul><li>Quantum Chemical </li></ul><ul><li>ALNG - Port Lisas, Trinidad & Tobago </li></ul><ul><li>Sonatrach - Algeria </li></ul><ul><li>Oxymar - Texas </li></ul><ul><li>Petroquimica Bahia Blanca - Argentina </li></ul><ul><li>Exxon Baytown Refinery </li></ul><ul><li>Navacar - Alabama </li></ul><ul><li>Hassi Messaoud LPG Recovery Project </li></ul><ul><li>PSC II - Singapore </li></ul><ul><li>Maraven </li></ul><ul><li>BASF </li></ul><ul><li>Exxon Singapore Olefins Project (SOP) </li></ul><ul><li>Texaco - Syngas </li></ul><ul><li>Exxon Baton Rouge Polyproplyne (BRPO) </li></ul><ul><li>HCJV - Pertamina - Train H - LNG Expansion Project </li></ul><ul><li>Maraven </li></ul><ul><li>Texaco </li></ul><ul><li>Sonatrach </li></ul><ul><li>Pequiven </li></ul><ul><li>Amoco Chemical </li></ul>
  35. 35. Hot Shoe Hot Shoe Designed for 84 &quot; Pipe
  36. 36. Hot Shoes Custom Designed Hot Shoes
  37. 37. Product Testing - Compressive Strength Testing Compressive Strength Test
  38. 38. Product Testing - Anchor Shoe Testing <ul><li>Cryogenic Temperature </li></ul><ul><li>Axial Loading </li></ul>
  39. 39. Product Testing - Anchor Shoe Testing
  40. 40. Product Testing - Lateral Load Test Pull test for 30 &quot; dia. base insulated support QC Mgr. simulates operation condition by applying liquid nitrogen & vertical load to the support PT&P & client engineers reviewing the results
  41. 41. Product Testing - Axial Load Test at Cryogenic Temperature Axial Load Test at Cryogenic Temperature
  42. 42. Value-added Services On-site Field Services <ul><li>On-site installation guidance </li></ul><ul><li>On-site inspection/maintenance of pipe supports </li></ul><ul><li>On-site snubber inspection </li></ul><ul><li>A system of stock Standard Items </li></ul><ul><li>“ On-call” engineering team </li></ul><ul><li>Available 24x7 </li></ul>
  43. 43. Value-added Services Web-based Emergency Services PT&P’s “On-call” engineering team guarantees a response time of 30 minutes
  44. 44. Conclusion <ul><li>Pre-Insulated Supports serve in a variety of applications including LNG pipelines, power plants, nitrogen production plants, and chilled water pipelines </li></ul><ul><li>PT&P has over 100,000 lb. of raw material in stock </li></ul><ul><li>Our field service team is available to inspect current pipe supports for repair/replacement or determine where they need to be installed in your piping system </li></ul>
  45. 45. <ul><li>Online Quote: www.pipingtech.com/quote </li></ul><ul><li>Online Catalog: www.pipingtech.com/catalog </li></ul><ul><li>Technical Webinars: www.pipingtech.com/webinar </li></ul><ul><li>Blog: www.pipesupportsblog.com </li></ul>Please send any additional questions or inquiries to: [email_address] Pre-Insulated Pipe Supports Webinar Thank You for Attending….

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