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010 h001 burner control
1. 010H001 Burner Control
TIC5013A
FIC5013
AIR
RFO
FG
COT
FIC0037
Low High
Air to Fuel divider Combustion Air flow Control
Air/Fuel Ratio
Fuel Gas Flow
Compensation
Fuel Oil Net
Flow Calc.
Calculation of Fuel
Oil Demand
Total Fuel Sum
Calculation of Fuel
Gas Demand
Switch
Switch
Switch
Switch
Rev Rev
Rev
RevRev
Rev
High Low
Rev
FIC0039
O2
AIC5004A AIC5004B
Objective
The objective of this system is to maximum heater performance, efficiency and minimal pollutant
emission.
• Maintain heater outlet temperature
• Optimal O2 concentration in flue gas
2. 010H001 Burner Control
Heater Out Temperature Control (COT decrease Case)
・When heater outlet temperature is lower than TIC-5013A_SP, the controller output will increase and
raise the air flow controller, FIC-5013_SP.
・The increasing air flow signal is multiplied by fuel gas/air ratio and reset fuel gas flow controller, FIC-
0039 or fuel oil flow controller, FIC-0037 (air flow lead fuel flow)
TIC5013A
FIC5013
AIR
RFO
FG
COT
FIC0037
Low High
Air to Fuel divider Combustion Air flow Control
Air/Fuel Ratio
Fuel Gas Flow
Compensation
Fuel Oil Net
Flow Calc.
Calculation of Fuel
Oil Demand
Total Fuel Sum
Calculation of Fuel
Gas Demand
Switch
Switch
Switch
Switch
Rev Rev
Rev
RevRev
Rev
High Low
Rev
FIC0039
O2
AIC5004A AIC5004B
3. 010H001 Burner Control
Heater Out Temperature Control (COT increase Case)
・When heater outlet temperature is higher than TIC-5013A_SP, the controller output will decrease and
lower the fuel gas flow controller, FIC-0039_SP or fuel oil flow controller, FIC-0037_SP.
・The decreasing fuel flow signal is multiplied by air/fuel gas ratio and reset air flow controller, FIC-5013
(fuel flow lead air flow)
TIC5013A
FIC5013
AIR
RFO
FG
COT
FIC0037
Low High
Air to Fuel divider Combustion Air flow Control
Fuel Gas Flow
Compensation
Fuel Oil Net
Flow Calc.
Total Fuel Sum
Calculation of Fuel
Gas Demand
Switch
Switch
Switch
Rev Rev
Rev
RevRev
Rev
High Low
Rev
FIC0039
Calculation of Fuel
Oil Demand
O2
AIC5004A AIC5004B
Air/Fuel Ratio
Switch
4. 010H001 Burner Control
Heater O2 Control
・When O2 in flue gas is lower than AIC-5004_SP, the controller
output will increase and this signal will override fuel flow signal to
raise air flow controller, FIC-5013_SP.
TIC5013A
FIC5013
AIR
RFO
FG
COT
FIC0039
FIC0037
High Low
Low High
Air to Fuel divider Combustion Air flow Control
Air/Fuel Ratio
Fuel Gas Flow
Compensation
Fuel Oil Net
Flow Calc.
Calculation of Fuel
Oil Demand
Total Fuel Sum
Calculation of Fuel
Gas Demand
Switch
Switch
Switch
Switch
Rev Rev
Rev
RevRev
Rev
Rev
O2
AIC5004A AIC5004B
During Low and High Limit
O2 control by Air/Fuel Ratio.
AIC5004A/B control Image
AIC5004A
(Low Limit Ctrl)
SP<PV: OP=0%
AIC5004B
(High Limit Ctrl)
SP>PV: OP=100%
5. 010H001 Burner Control
Heater O2 Control
・When O2 in flue gas is higher than AIC-5004_SP, the controller
output will decrease and this signal will override fuel flow signal to
lower air flow controller, FIC-5013_SP.
TIC5013A
FIC5013
AIR
RFO
FG
COT
FIC0039
FIC0037
High Low
Low High
Air to Fuel divider Combustion Air flow Control
Air/Fuel Ratio
Fuel Gas Flow
Compensation
Fuel Oil Net
Flow Calc.
Calculation of Fuel
Oil Demand
Total Fuel Sum
Calculation of Fuel
Gas Demand
Switch
Switch
Switch
Switch
Rev Rev
Rev
RevRev
Rev
Rev
O2
AIC5004A
(Low Limit Ctrl)
SP<PV: OP=0%
AIC5004B
(High Limit Ctrl)
SP>PV: OP=100%
AIC5004A AIC5004B
During Low and High Limit
O2 control by Air/Fuel Ratio.
AIC5004A/B control Image