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RGU – PMI UK North
Scotland Region
How pencils and scotch tape led to
the Space Elevator
PMI Aberdeen
5th December 2023
How Pencils and Scotch tape
led to the Space Elevator
What we will talk about…
• Who we are
• Graphene the origin story: Impossible to Industrial
• How rockets work and their limitations
• What is a space elevator and how it overcomes these limitations
• The state of the art in tethered lift manufacturing
• Could a space elevator really be built?
Who we are
Rob Whieldon
Director of the Nixene
Journal focused on graphene
and 2D
Award winning business
coach, over 20 years'
experience supporting
businesses
Introduced Goldman Sachs
10,000 Small Business
programme to the UK
Small Business Charter Gold
Award
Adrian Nixon
Editor
of the Nixene Journal
Member of the Royal
Society of Chemistry and
Chartered Chemist
Over 30 years’ experience
in industry Technical
Service, Industrial R&D,
strategic level consulting
Member of the board of
directors of the
International Space
Elevator Consortium (ISEC)
International Space Elevator Consortium
International Space Elevator Consortium
An international
not-for-profit
organisation based in
California, USA
members worldwide
www.isec.org
Nixene Publishing is based at the
Graphene Engineering Innovation Centre (GEIC), Manchester
A world-class, multi-million-pound
centre for industry-led development in
graphene applications in partnership
with academics.
The GEIC specialises in the rapid
development and scale up of
graphene and other 2D materials
applications
The GEIC Masdar building. Image credit: Adrian Nixon
Graphene. The origin story
Impossible to Industrial
Pencils
The part of a pencil that draws the line
is called lead
It is not lead (Pb)
It is graphite
Pencil line. Image credit: Adrian Nixon
Graphene: The origin story
Graphite and Graphene
Multilayer graphene exists in nature as graphite
The bulk material is made of jumbled stacks of nanoplates
Graphite
Multi-layered
graphene nanoplates
During the 20th century physicists
argued convincingly that materials
like graphene would be too
thermodynamically unstable to exist
Graphene
single atomic layer of carbon
Sources:
Sachdeva, G. (2011). Graphene: The coolest material that shouldn’t exist. Available at:
https://sitn.hms.harvard.edu/flash/2011/graphene-the-coolest-material-that-shouldnt-exist/ [Accessed 22 Nov. 2023].
Graphene: Sticky tape
Graphite to Graphene with sticky tape
Graphene: A two-dimensional (2D) form of carbon
This graphic is copyright free
Image credit: Adrian Nixon created using Samson-Core molecular modelling
Ten things to know about Graphene:
The new advanced material revolution
200 times
stronger than steel
World’s best
conductor of electricity
Flexible and
transparent
Highest melting point of any
material in a vacuum
100 times more
tear resistant than steel
One of the World’s best
conductors of heat (hBN)
World’s most
fatigue resistant material
Very stable material
Non-toxic 
World’s most
impermeable material
Source: https://www.nobelprize.org/uploads/2018/06/advanced-physicsprize2010.pdf
Scratch resistant
to diamond
Nobel Prize in Physics 2010: Graphene
Pencils and scotch tape
Graphite
2004 Graphene isolated
as world’s first 2D material
using sticky tape
2010
Andre Geim &
Konstantin Novoselov
Win Nobel Prize
For preparing and
characterising graphene
The impossible…
For years researchers have been using
sticky tape to prepare graphite samples
for electron microscopy work
Everyone accepted the view that graphene
was impossible to isolate from graphite
‘What those guys did not realise, was that
throwing away the Scotch tape they were
throwing away the Nobel Prize as well.’
Andre Geim
Highfield, R. (2015). Secret of Scientific Creativity revealed by Andre Geim. [online] Science Museum Blog. Available at:
https://blog.sciencemuseum.org.uk/secret-of-scientific-creativity-revealed-by-andre-geim-godfather-of-graphene/ [Accessed 28 Nov. 2023].
Scotch tape used for isolating graphene from graphite
Museum of Science and Industry at Manchester, UK
Image credit: Adrian Nixon
…To Industrial
Thousands of tonnes of graphene are made each year
The new Huawei Mate X3 folding smartphone has an improved graphene cooling system
The next Apple iPhone is said to have
graphene heat management
Sports bicycle tires enhanced with graphene
Source:
https://road.cc/content/tech-news/256990-vittoria-corsa-tyre-goes-tubeless-new-graphene-20-tread-compound
Mileage Speed Air
Retention
Grip Cut
Resistance
Without graphene
With graphene 1.0 compound
With graphene 2.0 compound
Vittoria have developed a functionalized graphene to
further improve the performance of sports road tires
…To Industrial
Graphene in more than 5 million Ford cars
Since 2019 all ford Mustang and
F-150 models contain graphene
enhanced components
-17%
20%
30%
-20%
-10%
0%
10%
20%
30%
40%
Noise
Reduction
Mechanical
properties
Heat
Endurance
Graphene Polymer Composites
Found that less than 0.5% addition of
graphene nanoplate to polyurethane foam
gave the optimum results
Source:
https://www.rubbernews.com/article/20190207/NEWS/190209966/fords-finds-graphene-helps-pu-rise-to-challenges
Source:
Anon, 2021. Secret sauce: how graphene lowers building costs and CO2. [online] Secret sauce: how graphene lowers building
costs and CO2. Available at: <https://www.manchester.ac.uk/discover/news/roller-disco-vs-climate-change--how-graphene-is-
…To Industrial
Concretene: Graphene enhanced concrete 30% stronger
Vol 6 iss 3
Image credit: Nationwide Engineering Group
The finishers could begin work while the pour
was still taking place at the far end
Normal concrete
takes 28 days to
achieve its strength
Graphene-enhanced
Concretene achieves
28-day strength in 24 hours
54 x14 metre mezzanine floor
How rockets work, and their limitations
The rocket equation
Where:
𝑣𝑒 = 𝐼sp g0 is the effective exhaust velocity
𝐼sp is the specific impulse in dimension of time
g0 is standard gravity
ln is the natural logarithm function
𝑚0 is the initial total mass, including propellant, a.k.a. wet mass
𝑚𝑓 is the final total mass without propellant, a.k.a. dry mass
𝚫𝑣 = 𝑣𝑒 ln
𝑚0
𝑚𝑓
= 𝐼sp g0 ln
𝑚0
𝑚𝑓
Another way of looking at the rocket equation.
The boat experiment
Imagine you are in a boat away from the shore without oars.
You want to reach this shore.
You notice that the boat is loaded with a certain quantity of stones…
Newton’s Third Law of Motion
states that for every action,
there is an equal and opposite
reaction.
Source:
Konstantin Tsiolkovsky. 1903. The rocket equation https://en.wikipedia.org/wiki/Tsiolkovsky_rocket_equation
3 Laws
• 4% of launch pad mass gets to Low Earth Orbit (LEO)
• 2% of launch pad mass gets to Geostationary orbit (GEO)
• 0.5% of launch pad mass gets to the Moon and Mars
• Only 20,000 tonnes have been delivered to LEO: 1957 to 2020
• 1/2 m tonnes required for moon base
• 1m tonnes required for Mars
Rockets have limitations
Sustainability
In 2021 rockets put one million kg of black
carbon pollution directly into the stratosphere
Rockets are good for lifting people
But: Rockets have limited capacity
Sources:
[1] Swan, P., Swan, C., Phister, P., Dotson, D., Bernard-Cooper, J. and Molloy, B., 2022. The Green Road to Space. ISEC Position Paper # 2021-1. [online] Santa Ana: International Space Elevator Consortium.
[2] Maloney, C., Portmann, R., Ross, M. and Rosenlof, K., 2022. The Climate and Ozone Impacts of Black Carbon Emissions From Global Rocket Launches. Journal of Geophysical Research: Atmospheres, 127(12).
https://doi.org/10.1029/2021JD036373
Elon Musk and Mars
Musk estimated in 2019 that it would
take around one million tonnes of cargo
to build a self-sustaining city on Mars.
Designs for microwave transmitting satellites are
massive, with solar reflectors spanning up to 3 km and
weighing over 80,000 metric tonnes. They would be
capable of generating multiple gigawatts of power,
enough to power a major U.S. city..
Plans for space:
Space based solar power
1. https://www.inverse.com/innovation/spacex-mars-city-codex
2. https://en.wikipedia.org/wiki/Space-based_solar_power
Image credit: NASA
In the history of rockets
from 1957 to 2020
only 20,000 tonnes of mass
has been lifted into space
Lifting large amounts of mass to
space
1. https://www.linkedin.com/pulse/space-elevators-overview-part-3-international-space-elevator-conso/
Rockets cannot deliver the mass
needed for future planning
A space elevator can lift
more mass than rockets
Image credit: SpaceX
What is a space elevator
and how it overcomes the limitations of rockets
Konstantin Tsiolkovsky 1857 - 1935
Konstantin Tsiolkovsky saw the Eiffel
Tower and thought of keeping going...
He proposed a tower reaching
geosynchronous orbit first published in 1895
As well as defining the rocket
equation, Tsiolkovsky was the
first to think about alternative
ways of accessing space
32
Space Elevator Inventor [1]
Yuri Artsutanov (1929-2019)
born in Leningrad : a graduate of Leningrad Technological Institute
"в космос на электровозе"
Komsomolskaya Pravda, 31 July 1960
(English translation “Into the cosmos by electric
train” by Vladimir Lvov in Science, Vol 158, Issue
3803, pp 946-947, 1967)
Described the basic concept
of the Earth Space Elevator
33
Space Elevator Inventor [2]
Jerome Pearson (1938-2021)
“The Orbital Tower: A Spacecraft Launcher Using
the Earth's Rotational Energy”,
Acta Astronautica Vol. 2, pp. 785–799, Sep/Oct 1975
Presented at the 27th IAC
in Anaheim, California (10-16 October 1976)
Detailed mathematical analysis
What is a space elevator?
• A space elevator is conceived as a cable fixed to the equator and reaching
into space.
• A counterweight at the upper end keeps the center of mass well above
geostationary orbit level.
• This produces enough upward centrifugal force from Earth's rotation to fully
counter the downward gravity, keeping the cable upright and taut.
• Climbers carry cargo up and down the cable.
The Space Elevator components (not to scale)
Earth Port
Climber
Tether
Geostationary Node
Apex Anchor
Tether length
100,000 km
Diameter of earth
12,742 km
South pole
Space Elevators in Science Fiction
Arthur C. Clarke
Other writers
The Space Elevator idea spans 3 centuries
The 19th Century
• Konstantin Tsiolkovski: a tower reaching geosynchronous
orbit first published in 1895
The 20th Century
• Artsutanov, Yuri. 1960. V Kosmos na Elektrovoze,
Komsomolskaya Pravda, contents described in Lvov 1967
Science 158:946 “to the cosmos by electric train”
• Jerome Pearson 1975. “The Orbital Tower: A Spacecraft
Launcher Using the Earth’s Rotational Energy” Acta
Astronautica. Vol. 2. pp. 785-799. Pergamon Press 1975
• Clarke, A.C. 1979. The Space Elevator: ‘Thought
Experiment’, or Key to the Universe. Adv. Earth Oriented
Appl. Science Techn. 1:39
The 21st Century
• 2011 ISEC “Appears Technically Feasible”
• 2023 Current status “Ready to start development
Space Elevator Science Fact: NASA / ISEC
2003 Study by Bradley
Edwards funded by NASA
Institute for Advanced Concepts
2013 IAA
Publication
2019 IAA
Publication
• A space elevator is conceived as a cable
fixed to the equator and reaching into space.
• A counterweight at the upper end keeps the
center of mass well above geostationary orbit
level.
• This produces enough upward centrifugal
force from Earth's rotation to fully counter the
downward gravity, keeping the cable upright
and taut.
• Climbers carry cargo up and down the cable.
What is a space
elevator?
Source:
https://en.wikipedia.org/wiki/Space_elevator
Why Does the Tether Stay Up?
Because the force of gravity at the
bottom and the upward/outward
centrifugal force at the top
compete keeping the rope taut
For this reason, locate at the
equator.
But where on the equator?
Where to locate the Earth port?
On the sea, at the equator, but where?
What problems might we have to think about?
Recorded tracks of tropical storms
1856 - 2006
https://earthobservatory.nasa.gov/images/7079/historic-tropical-cyclone-tracks
Commercial Airline Traffic
https://en.wikipedia.org/wiki/Commercial_aviation
Lightning rate: <10 km-2 year-1
Ecuador
Proposed Anchor
zone
Pacific Ocean
1000 km
10/15/2015
Lightning flashes recorded by NASA Satellites
Marine Node – Today’s technology
Earth port is a marine
node
A mobile, ocean-going platform
identical to ones used in oil drilling
Anchor is located in eastern
equatorial pacific, weather and
mobility are primary factors
Climber – Today’s technology
Climbers built with current satellite
technology
Drive system built with DC electric motors
Photovoltaic array (GaAs or Si) receives
power from Earth
7-ton climbers carry 13-ton payloads
Climbers ascend at 200 km/hr
8 day trip from Earth to geosynchronous
altitude
Climber:
Is the tether
climbable?
Wright, D.H., Bartoszek, L., Burke, A.J., Dotson, D.L., Hassan El
Chab, Knapman, J., Lades, M., Nixon, A., Phister, P.W. and
Robinson, P. (2023). Conditions at the interface between the
space elevator tether and its climber. Acta Astronautica,
211(October 2023), pp.631–649.
doi: https://doi.org/10.1016/j.actaastro.2023.06.047 .
Yes
Geo Node and Apex Anchor
Today’s technology
We’ve already
built the International
Space Station ISS
419,725 kg
https://simple.wikipedia.org/wiki/International_Space_Station
Building the geo node and apex
anchor in space is feasible
The Space Elevator components:
Our checklist
Earth Port
Climber
Tether
Geostationary Node
Apex Anchor
Tether length
100,000 km
Diameter of earth
12,742 km
South pole
✅
✅
✅
✅
Is the space elevator feasible?
In 2000 NASA’s Institute for Advanced Concepts NIAC
Commissioned Dr. Bradley C Edwards to examine the reality
of the space elevator
He reported phase 1 in Oct 2000
Phase 2 in March 2003
Asked is this do-able with today’s technology?
Answer, Yes – Apart from one thing…
https://en.wikipedia.org/wiki/Bradley_C._Edwards
In 2013 The IAA
Looked at technical and commercial issues
Asked is this feasible to build, and how might we actually do
this?
Answer, This can be done – Apart from one thing…
https://www.amazon.co.uk/Space-Elevators-Assessment-Technological-
Feasibility/dp/2917761318
The space elevator tether…
NASA and the IAC agree
A tether material needs to be incredibly strong and light
Illustrating the tether material
problem
Imagine you are
standing at the edge of
an infinitely high cliff
You lower a super strong
cable over the edge
The cable eventually breaks
under its own weight
Image credit: D. Valdermaras, Unsplash
Tether material needs
The tether material needs to be both lightweight
and super strong
Strength is measured in Pascals (Pa)
Today’s super strong materials such as Kevlar
have strengths around 3.7 GPa
The space elevator tether requires material with
a strength of over 60 GPa, preferably 100 GPa
Edwards. B, (2003) The Space Elevator NASA Institute for Advanced Concepts (NIAC) Phase II Final Report
http://images.spaceref.com/docs/spaceelevator/521Edwards.pdf
The space elevator can be made with
today’s technology, can the tether?
• The tether is a continuous piece of material
• One Hundred Thousand Kilometres long
• Stretching from the surface of the earth into space
• It must support the mass of Climber and payload
• It also must be strong enough to support itself
Space elevator tether materials
0.1
0.1
1.0
10
100
1.0 10
1000
Wood and wood
products
Polymers
Rubbers
Porous
Ceramics
Composites
Metals
Tensile
Strength
(GPa)
Density (g/cm3) With thanks to Mark R. Haase
CNT
thread
Ceramics
Glass
Tether Materials Zone
CNT
Graphene
hBN BNNT
New materials are strong and light enough to make this a reality
NASA Institute for Advanced Concepts
(NIAC) study
Dr. Edward’s excellent feasibility study and
book concluded that only one material was
strong enough to be a candidate for the tether
Carbon nanotubes
Since the feasibility study was published
materials science has been developing.
There are other candidate materials now…
Edwards. B, (2003) The Space Elevator NASA Institute for Advanced Concepts (NIAC) Phase II Final Report
http://images.spaceref.com/docs/spaceelevator/521Edwards.pdf
Images credit: Adrian Nixon created using Samson-Core molecular modelling
Boron Carbon Nitrogen
Graphene and hexagonal boron nitride (hBN)
Graphene
2D material
(130 GPa)
hexagonal boron
nitride (hBN)
2D material
(100 GPa)
Carbon nanotubes (CNT)
and Boron nitride nanotubes (BNNT)
Boron Carbon Nitrogen
Images credit: Adrian Nixon created using Samson-Core molecular modelling
CNT
(77 to 200 GPa)
BNNT
(30 to 159 GPa)
Sources:
Bedi, D., Sharma, A., Sharma, S. and Tiwari, S. (2022). Molecular Dynamics Simulation of
Carbon and Boron Nitride nanotubes: Tensile and Compressive Behavior. IOP conference
series, 1248(1), pp.012101–012101. doi:https://doi.org/10.1088/1757-899x/1248/1/012101.
Candidate tether materials for the space elevator
Single crystal
graphene
2D material
(130 GPa)
Single crystal
carbon nanotubes
(CNT)
1D material
(77 to 200 GPa)
Single crystal
hexagonal boron
nitride (hBN)
2D material
(100 GPa)
Key Carbon Boron Nitrogen
Single crystal
hexagonal boron
nitride nanotubes
(BNNT)
1D material
(30 to 159 GPa)
This is so new even the
descriptive language is evolving…
Single Crystal Graphene is one layer of graphene
Multiple layers of Single Crystal Graphene
make a new kind of material,
a form of coherent synthetic graphite
we will not have seen before:
A van der Waals Homostructure
Graphene Super-Laminate (GSL)
ISEC are already calling this multi-layered tether material
Graphene Super Laminate (GSL) even before it has been made
Sources :
CNT : ISEC studies based on “Space Elevators : An Assessment of the Technological Feasibility….”, IAA 2013
GSL : A. Nixon, July 2018 : atomic layer separation = 0.34 nm
CNT = Carbon Nanotubes
CNT Target GSL
Yield Strength 49.3 GPa 124 GPa
Density 1300 kg m-3 2260 kg m-3
Specific
Strength
37.9 MYuri 54.5 MYuri
Young’s
Modulus
1000 GPa 1000 GPa
Comparison with target : MATERIAL PROPERTIES
Graphene Super Laminate (GSL)
Graphene Super Laminate (GSL)
CNT Target GSL
Tether Thickness at Earth
Port
10.5 micron 4.2 micron
12,333 atomic layers
Tether Thickness at GEO 64 micron 14.7 micron
43,167 atomic layers
Taper Ratio 6:1 3.5:1
Total Tether Mass 6540 tonnes 2740 tonnes
Apex Anchor Mass 1900 tonnes 1455 tonnes
Working Stress 35.2 GPa 88 GPa
Nominal Strain 3.5 % 8.8 %
Based on calculations by J Knapman and P Robinson
Impact on Earth Space Elevator Design
No change in climber loads or safety margin (40%),
Tether dimensions : 100,000 km long x 1m wide
How might a space elevator tether be
constructed from Graphene Super Laminate?
Feasibility of
building the
tether…
• How big is a reel of single
crystal graphene 100,000km
long?
• 20mm core
• 1000mm wide
• 300mm Diameter
• How much would it weigh?
• 77kg
Combine the tether layers in orbit…
A GSL
Tether
Single Crystal
Graphene layers
Combine the tether layers in orbit…
Single crystal graphene
roll cassettes
Pinch rolls forming
Graphene super laminate tether
What the
tether looks
like
A thin sliver flat ribbon between
500mm to 1500mm wide
12,333 layers of graphene
4.2 microns thin
will support seven 20 tonne
climbers spaced at regular
intervals
So much for the theory
can tether materials be made at industrial scale?
Graphene currently
manufactured as powders
Commercial applications
starting to evolve
Single layer film graphene on metal foil
Two types of graphene manufacturing
Sheet or Film graphene is a far higher value market
Defect free sheet graphene is the ideal graphene film
and is called Single Crystal Graphene
2cm
Graphene Powder and Sheet/
Film
Laboratory scale manufacturing
of graphene and carbon nanotubes
Carbon nanotube forest
Graphene monolayer
Carbon containing feedstock gas,
in this case methane (CH4)
Copper or Nickel
metal catalyst
1000°C
The metal acts as a catalyst and substrate enabling the carbon
material to form and providing a platform for growth
Iron / Gadolinium / Aluminium
oxide (Fe/Gd/Al2O3) catalyst
750°C
Source:
Sugime, H., Sato, T., Nakagawa, R., Hayashi, T., Inoue, Y. and Noda, S., 2021. Ultra-long carbon nanotube forest
via in situ supplements of iron and aluminum vapor sources. Carbon, 172, pp.772-780.
Industrial scale graphene manufacturing by the roll-to-roll
chemical vapour deposition process can make large-area
sheet graphene
The annealing zone
conditions the metal
foil prior to graphene
formation
The growth zone forms
the graphene crystal
domains on the surface
of the metal
Large-area
sheet
Graphene on
metal foil roll
Bare metal foil roll
Annealing
Zone
Growth Zone
Continuous processes like this can
manufacture polycrystalline graphene
Manual processes
dissolve the metal
carrier and sheets of
freestanding graphene
hundreds of square
centimetres stacked up
to 30 layers thick have
already been made
CVD graphene now mass produced at a speed of
two metres per minute and in lengths of one kilometre
Vol 6 iss 6
Charmgraphene can make CVD
sheet graphene at:
• Speed of 2metres per minute
• Lengths up to 1kilometre
• On copper foil 300 mm wide
LG can make CVD
sheet graphene at:
• Speed of 1 metre
per minute
• Lengths up to
1kilometre
• On copper foil
400 mm wide
Graphene roll to roll transfer to polymer film, Image credit: You Tube and CharmGraphene
Source:
https://nano.market/news/graphene/charmgraphene-starts-mass-producing-cvd-graphene-using-a-roll-to-roll-process/
https://www.youtube.com/watch?v=NcTPjBIAbGE [Accessed 29th May 2022]
Graphene roll to manufacture Image credit: LG
Is a tether made from graphene
feasible?
Graphene is already being made at scale
300 to 400mm wide
in lengths of up to 1 Kilometre
at speeds if up to 2 metres per minute
YES
Graphene tether material really is possible within our lifetimes.
Space Elevator Tether
Single crystal sheet graphene sheet is strong enough
To make this a reality
https://www.sciencenews.org/article/japan-has-launched-miniature-space-elevator
Obayashi Corporation
Launched two
CubeSats to test a
small-scale tether
in 2018
This experiment was
deployed from the
International Space
Station ISS
A miniature tether and
climber has been
tested in low Earth orbit
Dual access to space: It needs to be a partnership
Rockets get people to space
fast
The space elevator can lift large amounts of mass
with no atmospheric pollution
Image credit: Galactic Harbour Associates
Image credit: HAZE
A final thought about the impossible…
The NewYorkTimes’ Editorial Prediction 1903
https://www.nytimes.com/1903/10/09/archives/flying-machines-which-do-not-fly.html
Hence, if it requires, say, a thousand years to fit for easy flight a bird which started with
rudimentary wings, or ten thousand for one with started with no wings at all and had to
sprout them ab initio, it might be assumed that the flying machine which will
really fly might be evolved by the combined and continuous efforts of
mathematicians and mechanicians in from one million to ten million years–
provided, of course, we can meanwhile eliminate such little drawbacks and
embarrassments as the existing relation between weight and strength in inorganic
materials. No doubt the problem has attractions for those it interests, but to the ordinary
man it would seem as if the effort might be employed more profitably. [emphasis added]
On the 17th December 1903 — about nine weeks after the Times‘
editorial — Orville and Wilbur Wright made the first controlled,
sustained flight of a powered heavier than air aircraft, the Wright Flyer,
at Kitty Hawk, North Carolina, with their plane, the Wright Flyer.
Flying Machines Which Do Not Fly
Rob Whieldon & Adrian Nixon
Thank you for your time
Happy to answer any questions
From Pencils and Scotch tape to the Space Elevator
rob@nixenepublishing.com adrian@nixenepublishing.com

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How Pencils and Scotch Tape Led to the Space Elevator - slides.pptx

  • 1. RGU – PMI UK North Scotland Region How pencils and scotch tape led to the Space Elevator
  • 2. PMI Aberdeen 5th December 2023 How Pencils and Scotch tape led to the Space Elevator
  • 3. What we will talk about… • Who we are • Graphene the origin story: Impossible to Industrial • How rockets work and their limitations • What is a space elevator and how it overcomes these limitations • The state of the art in tethered lift manufacturing • Could a space elevator really be built?
  • 5. Rob Whieldon Director of the Nixene Journal focused on graphene and 2D Award winning business coach, over 20 years' experience supporting businesses Introduced Goldman Sachs 10,000 Small Business programme to the UK Small Business Charter Gold Award
  • 6. Adrian Nixon Editor of the Nixene Journal Member of the Royal Society of Chemistry and Chartered Chemist Over 30 years’ experience in industry Technical Service, Industrial R&D, strategic level consulting Member of the board of directors of the International Space Elevator Consortium (ISEC) International Space Elevator Consortium
  • 7. International Space Elevator Consortium An international not-for-profit organisation based in California, USA members worldwide www.isec.org
  • 8. Nixene Publishing is based at the Graphene Engineering Innovation Centre (GEIC), Manchester A world-class, multi-million-pound centre for industry-led development in graphene applications in partnership with academics. The GEIC specialises in the rapid development and scale up of graphene and other 2D materials applications The GEIC Masdar building. Image credit: Adrian Nixon
  • 9. Graphene. The origin story Impossible to Industrial
  • 10. Pencils The part of a pencil that draws the line is called lead It is not lead (Pb) It is graphite Pencil line. Image credit: Adrian Nixon
  • 11. Graphene: The origin story Graphite and Graphene Multilayer graphene exists in nature as graphite The bulk material is made of jumbled stacks of nanoplates Graphite Multi-layered graphene nanoplates During the 20th century physicists argued convincingly that materials like graphene would be too thermodynamically unstable to exist Graphene single atomic layer of carbon Sources: Sachdeva, G. (2011). Graphene: The coolest material that shouldn’t exist. Available at: https://sitn.hms.harvard.edu/flash/2011/graphene-the-coolest-material-that-shouldnt-exist/ [Accessed 22 Nov. 2023].
  • 13. Graphite to Graphene with sticky tape
  • 14. Graphene: A two-dimensional (2D) form of carbon This graphic is copyright free Image credit: Adrian Nixon created using Samson-Core molecular modelling
  • 15. Ten things to know about Graphene: The new advanced material revolution 200 times stronger than steel World’s best conductor of electricity Flexible and transparent Highest melting point of any material in a vacuum 100 times more tear resistant than steel One of the World’s best conductors of heat (hBN) World’s most fatigue resistant material Very stable material Non-toxic  World’s most impermeable material Source: https://www.nobelprize.org/uploads/2018/06/advanced-physicsprize2010.pdf Scratch resistant to diamond
  • 16. Nobel Prize in Physics 2010: Graphene Pencils and scotch tape Graphite 2004 Graphene isolated as world’s first 2D material using sticky tape 2010 Andre Geim & Konstantin Novoselov Win Nobel Prize For preparing and characterising graphene
  • 17. The impossible… For years researchers have been using sticky tape to prepare graphite samples for electron microscopy work Everyone accepted the view that graphene was impossible to isolate from graphite ‘What those guys did not realise, was that throwing away the Scotch tape they were throwing away the Nobel Prize as well.’ Andre Geim Highfield, R. (2015). Secret of Scientific Creativity revealed by Andre Geim. [online] Science Museum Blog. Available at: https://blog.sciencemuseum.org.uk/secret-of-scientific-creativity-revealed-by-andre-geim-godfather-of-graphene/ [Accessed 28 Nov. 2023]. Scotch tape used for isolating graphene from graphite Museum of Science and Industry at Manchester, UK Image credit: Adrian Nixon
  • 18. …To Industrial Thousands of tonnes of graphene are made each year The new Huawei Mate X3 folding smartphone has an improved graphene cooling system The next Apple iPhone is said to have graphene heat management
  • 19. Sports bicycle tires enhanced with graphene Source: https://road.cc/content/tech-news/256990-vittoria-corsa-tyre-goes-tubeless-new-graphene-20-tread-compound Mileage Speed Air Retention Grip Cut Resistance Without graphene With graphene 1.0 compound With graphene 2.0 compound Vittoria have developed a functionalized graphene to further improve the performance of sports road tires
  • 20. …To Industrial Graphene in more than 5 million Ford cars Since 2019 all ford Mustang and F-150 models contain graphene enhanced components -17% 20% 30% -20% -10% 0% 10% 20% 30% 40% Noise Reduction Mechanical properties Heat Endurance Graphene Polymer Composites Found that less than 0.5% addition of graphene nanoplate to polyurethane foam gave the optimum results Source: https://www.rubbernews.com/article/20190207/NEWS/190209966/fords-finds-graphene-helps-pu-rise-to-challenges
  • 21. Source: Anon, 2021. Secret sauce: how graphene lowers building costs and CO2. [online] Secret sauce: how graphene lowers building costs and CO2. Available at: <https://www.manchester.ac.uk/discover/news/roller-disco-vs-climate-change--how-graphene-is- …To Industrial Concretene: Graphene enhanced concrete 30% stronger Vol 6 iss 3 Image credit: Nationwide Engineering Group The finishers could begin work while the pour was still taking place at the far end Normal concrete takes 28 days to achieve its strength Graphene-enhanced Concretene achieves 28-day strength in 24 hours 54 x14 metre mezzanine floor
  • 22. How rockets work, and their limitations
  • 23.
  • 24.
  • 25. The rocket equation Where: 𝑣𝑒 = 𝐼sp g0 is the effective exhaust velocity 𝐼sp is the specific impulse in dimension of time g0 is standard gravity ln is the natural logarithm function 𝑚0 is the initial total mass, including propellant, a.k.a. wet mass 𝑚𝑓 is the final total mass without propellant, a.k.a. dry mass 𝚫𝑣 = 𝑣𝑒 ln 𝑚0 𝑚𝑓 = 𝐼sp g0 ln 𝑚0 𝑚𝑓
  • 26. Another way of looking at the rocket equation. The boat experiment Imagine you are in a boat away from the shore without oars. You want to reach this shore. You notice that the boat is loaded with a certain quantity of stones… Newton’s Third Law of Motion states that for every action, there is an equal and opposite reaction. Source: Konstantin Tsiolkovsky. 1903. The rocket equation https://en.wikipedia.org/wiki/Tsiolkovsky_rocket_equation 3 Laws
  • 27. • 4% of launch pad mass gets to Low Earth Orbit (LEO) • 2% of launch pad mass gets to Geostationary orbit (GEO) • 0.5% of launch pad mass gets to the Moon and Mars • Only 20,000 tonnes have been delivered to LEO: 1957 to 2020 • 1/2 m tonnes required for moon base • 1m tonnes required for Mars Rockets have limitations Sustainability In 2021 rockets put one million kg of black carbon pollution directly into the stratosphere Rockets are good for lifting people But: Rockets have limited capacity Sources: [1] Swan, P., Swan, C., Phister, P., Dotson, D., Bernard-Cooper, J. and Molloy, B., 2022. The Green Road to Space. ISEC Position Paper # 2021-1. [online] Santa Ana: International Space Elevator Consortium. [2] Maloney, C., Portmann, R., Ross, M. and Rosenlof, K., 2022. The Climate and Ozone Impacts of Black Carbon Emissions From Global Rocket Launches. Journal of Geophysical Research: Atmospheres, 127(12). https://doi.org/10.1029/2021JD036373
  • 28. Elon Musk and Mars Musk estimated in 2019 that it would take around one million tonnes of cargo to build a self-sustaining city on Mars. Designs for microwave transmitting satellites are massive, with solar reflectors spanning up to 3 km and weighing over 80,000 metric tonnes. They would be capable of generating multiple gigawatts of power, enough to power a major U.S. city.. Plans for space: Space based solar power 1. https://www.inverse.com/innovation/spacex-mars-city-codex 2. https://en.wikipedia.org/wiki/Space-based_solar_power Image credit: NASA
  • 29. In the history of rockets from 1957 to 2020 only 20,000 tonnes of mass has been lifted into space Lifting large amounts of mass to space 1. https://www.linkedin.com/pulse/space-elevators-overview-part-3-international-space-elevator-conso/ Rockets cannot deliver the mass needed for future planning A space elevator can lift more mass than rockets Image credit: SpaceX
  • 30. What is a space elevator and how it overcomes the limitations of rockets
  • 31. Konstantin Tsiolkovsky 1857 - 1935 Konstantin Tsiolkovsky saw the Eiffel Tower and thought of keeping going... He proposed a tower reaching geosynchronous orbit first published in 1895 As well as defining the rocket equation, Tsiolkovsky was the first to think about alternative ways of accessing space
  • 32. 32 Space Elevator Inventor [1] Yuri Artsutanov (1929-2019) born in Leningrad : a graduate of Leningrad Technological Institute "в космос на электровозе" Komsomolskaya Pravda, 31 July 1960 (English translation “Into the cosmos by electric train” by Vladimir Lvov in Science, Vol 158, Issue 3803, pp 946-947, 1967) Described the basic concept of the Earth Space Elevator
  • 33. 33 Space Elevator Inventor [2] Jerome Pearson (1938-2021) “The Orbital Tower: A Spacecraft Launcher Using the Earth's Rotational Energy”, Acta Astronautica Vol. 2, pp. 785–799, Sep/Oct 1975 Presented at the 27th IAC in Anaheim, California (10-16 October 1976) Detailed mathematical analysis
  • 34. What is a space elevator? • A space elevator is conceived as a cable fixed to the equator and reaching into space. • A counterweight at the upper end keeps the center of mass well above geostationary orbit level. • This produces enough upward centrifugal force from Earth's rotation to fully counter the downward gravity, keeping the cable upright and taut. • Climbers carry cargo up and down the cable.
  • 35. The Space Elevator components (not to scale) Earth Port Climber Tether Geostationary Node Apex Anchor Tether length 100,000 km Diameter of earth 12,742 km South pole
  • 36. Space Elevators in Science Fiction Arthur C. Clarke Other writers
  • 37. The Space Elevator idea spans 3 centuries The 19th Century • Konstantin Tsiolkovski: a tower reaching geosynchronous orbit first published in 1895 The 20th Century • Artsutanov, Yuri. 1960. V Kosmos na Elektrovoze, Komsomolskaya Pravda, contents described in Lvov 1967 Science 158:946 “to the cosmos by electric train” • Jerome Pearson 1975. “The Orbital Tower: A Spacecraft Launcher Using the Earth’s Rotational Energy” Acta Astronautica. Vol. 2. pp. 785-799. Pergamon Press 1975 • Clarke, A.C. 1979. The Space Elevator: ‘Thought Experiment’, or Key to the Universe. Adv. Earth Oriented Appl. Science Techn. 1:39 The 21st Century • 2011 ISEC “Appears Technically Feasible” • 2023 Current status “Ready to start development
  • 38. Space Elevator Science Fact: NASA / ISEC 2003 Study by Bradley Edwards funded by NASA Institute for Advanced Concepts 2013 IAA Publication 2019 IAA Publication
  • 39. • A space elevator is conceived as a cable fixed to the equator and reaching into space. • A counterweight at the upper end keeps the center of mass well above geostationary orbit level. • This produces enough upward centrifugal force from Earth's rotation to fully counter the downward gravity, keeping the cable upright and taut. • Climbers carry cargo up and down the cable. What is a space elevator? Source: https://en.wikipedia.org/wiki/Space_elevator
  • 40. Why Does the Tether Stay Up? Because the force of gravity at the bottom and the upward/outward centrifugal force at the top compete keeping the rope taut For this reason, locate at the equator. But where on the equator?
  • 41. Where to locate the Earth port? On the sea, at the equator, but where? What problems might we have to think about?
  • 42. Recorded tracks of tropical storms 1856 - 2006 https://earthobservatory.nasa.gov/images/7079/historic-tropical-cyclone-tracks
  • 44. Lightning rate: <10 km-2 year-1 Ecuador Proposed Anchor zone Pacific Ocean 1000 km 10/15/2015 Lightning flashes recorded by NASA Satellites
  • 45. Marine Node – Today’s technology Earth port is a marine node A mobile, ocean-going platform identical to ones used in oil drilling Anchor is located in eastern equatorial pacific, weather and mobility are primary factors
  • 46. Climber – Today’s technology Climbers built with current satellite technology Drive system built with DC electric motors Photovoltaic array (GaAs or Si) receives power from Earth 7-ton climbers carry 13-ton payloads Climbers ascend at 200 km/hr 8 day trip from Earth to geosynchronous altitude
  • 47. Climber: Is the tether climbable? Wright, D.H., Bartoszek, L., Burke, A.J., Dotson, D.L., Hassan El Chab, Knapman, J., Lades, M., Nixon, A., Phister, P.W. and Robinson, P. (2023). Conditions at the interface between the space elevator tether and its climber. Acta Astronautica, 211(October 2023), pp.631–649. doi: https://doi.org/10.1016/j.actaastro.2023.06.047 . Yes
  • 48. Geo Node and Apex Anchor Today’s technology We’ve already built the International Space Station ISS 419,725 kg https://simple.wikipedia.org/wiki/International_Space_Station Building the geo node and apex anchor in space is feasible
  • 49. The Space Elevator components: Our checklist Earth Port Climber Tether Geostationary Node Apex Anchor Tether length 100,000 km Diameter of earth 12,742 km South pole ✅ ✅ ✅ ✅
  • 50. Is the space elevator feasible? In 2000 NASA’s Institute for Advanced Concepts NIAC Commissioned Dr. Bradley C Edwards to examine the reality of the space elevator He reported phase 1 in Oct 2000 Phase 2 in March 2003 Asked is this do-able with today’s technology? Answer, Yes – Apart from one thing… https://en.wikipedia.org/wiki/Bradley_C._Edwards In 2013 The IAA Looked at technical and commercial issues Asked is this feasible to build, and how might we actually do this? Answer, This can be done – Apart from one thing… https://www.amazon.co.uk/Space-Elevators-Assessment-Technological- Feasibility/dp/2917761318
  • 51. The space elevator tether… NASA and the IAC agree A tether material needs to be incredibly strong and light
  • 52. Illustrating the tether material problem Imagine you are standing at the edge of an infinitely high cliff You lower a super strong cable over the edge The cable eventually breaks under its own weight Image credit: D. Valdermaras, Unsplash
  • 53. Tether material needs The tether material needs to be both lightweight and super strong Strength is measured in Pascals (Pa) Today’s super strong materials such as Kevlar have strengths around 3.7 GPa The space elevator tether requires material with a strength of over 60 GPa, preferably 100 GPa Edwards. B, (2003) The Space Elevator NASA Institute for Advanced Concepts (NIAC) Phase II Final Report http://images.spaceref.com/docs/spaceelevator/521Edwards.pdf
  • 54. The space elevator can be made with today’s technology, can the tether? • The tether is a continuous piece of material • One Hundred Thousand Kilometres long • Stretching from the surface of the earth into space • It must support the mass of Climber and payload • It also must be strong enough to support itself
  • 55. Space elevator tether materials 0.1 0.1 1.0 10 100 1.0 10 1000 Wood and wood products Polymers Rubbers Porous Ceramics Composites Metals Tensile Strength (GPa) Density (g/cm3) With thanks to Mark R. Haase CNT thread Ceramics Glass Tether Materials Zone CNT Graphene hBN BNNT New materials are strong and light enough to make this a reality
  • 56. NASA Institute for Advanced Concepts (NIAC) study Dr. Edward’s excellent feasibility study and book concluded that only one material was strong enough to be a candidate for the tether Carbon nanotubes Since the feasibility study was published materials science has been developing. There are other candidate materials now… Edwards. B, (2003) The Space Elevator NASA Institute for Advanced Concepts (NIAC) Phase II Final Report http://images.spaceref.com/docs/spaceelevator/521Edwards.pdf
  • 57. Images credit: Adrian Nixon created using Samson-Core molecular modelling Boron Carbon Nitrogen Graphene and hexagonal boron nitride (hBN) Graphene 2D material (130 GPa) hexagonal boron nitride (hBN) 2D material (100 GPa)
  • 58. Carbon nanotubes (CNT) and Boron nitride nanotubes (BNNT) Boron Carbon Nitrogen Images credit: Adrian Nixon created using Samson-Core molecular modelling CNT (77 to 200 GPa) BNNT (30 to 159 GPa) Sources: Bedi, D., Sharma, A., Sharma, S. and Tiwari, S. (2022). Molecular Dynamics Simulation of Carbon and Boron Nitride nanotubes: Tensile and Compressive Behavior. IOP conference series, 1248(1), pp.012101–012101. doi:https://doi.org/10.1088/1757-899x/1248/1/012101.
  • 59. Candidate tether materials for the space elevator Single crystal graphene 2D material (130 GPa) Single crystal carbon nanotubes (CNT) 1D material (77 to 200 GPa) Single crystal hexagonal boron nitride (hBN) 2D material (100 GPa) Key Carbon Boron Nitrogen Single crystal hexagonal boron nitride nanotubes (BNNT) 1D material (30 to 159 GPa)
  • 60. This is so new even the descriptive language is evolving… Single Crystal Graphene is one layer of graphene Multiple layers of Single Crystal Graphene make a new kind of material, a form of coherent synthetic graphite we will not have seen before: A van der Waals Homostructure Graphene Super-Laminate (GSL) ISEC are already calling this multi-layered tether material Graphene Super Laminate (GSL) even before it has been made
  • 61. Sources : CNT : ISEC studies based on “Space Elevators : An Assessment of the Technological Feasibility….”, IAA 2013 GSL : A. Nixon, July 2018 : atomic layer separation = 0.34 nm CNT = Carbon Nanotubes CNT Target GSL Yield Strength 49.3 GPa 124 GPa Density 1300 kg m-3 2260 kg m-3 Specific Strength 37.9 MYuri 54.5 MYuri Young’s Modulus 1000 GPa 1000 GPa Comparison with target : MATERIAL PROPERTIES Graphene Super Laminate (GSL)
  • 62. Graphene Super Laminate (GSL) CNT Target GSL Tether Thickness at Earth Port 10.5 micron 4.2 micron 12,333 atomic layers Tether Thickness at GEO 64 micron 14.7 micron 43,167 atomic layers Taper Ratio 6:1 3.5:1 Total Tether Mass 6540 tonnes 2740 tonnes Apex Anchor Mass 1900 tonnes 1455 tonnes Working Stress 35.2 GPa 88 GPa Nominal Strain 3.5 % 8.8 % Based on calculations by J Knapman and P Robinson Impact on Earth Space Elevator Design No change in climber loads or safety margin (40%), Tether dimensions : 100,000 km long x 1m wide
  • 63. How might a space elevator tether be constructed from Graphene Super Laminate?
  • 64. Feasibility of building the tether… • How big is a reel of single crystal graphene 100,000km long? • 20mm core • 1000mm wide • 300mm Diameter • How much would it weigh? • 77kg
  • 65. Combine the tether layers in orbit… A GSL Tether Single Crystal Graphene layers
  • 66. Combine the tether layers in orbit… Single crystal graphene roll cassettes Pinch rolls forming Graphene super laminate tether
  • 67. What the tether looks like A thin sliver flat ribbon between 500mm to 1500mm wide 12,333 layers of graphene 4.2 microns thin will support seven 20 tonne climbers spaced at regular intervals
  • 68. So much for the theory can tether materials be made at industrial scale?
  • 69. Graphene currently manufactured as powders Commercial applications starting to evolve Single layer film graphene on metal foil Two types of graphene manufacturing Sheet or Film graphene is a far higher value market Defect free sheet graphene is the ideal graphene film and is called Single Crystal Graphene 2cm Graphene Powder and Sheet/ Film
  • 70. Laboratory scale manufacturing of graphene and carbon nanotubes Carbon nanotube forest Graphene monolayer Carbon containing feedstock gas, in this case methane (CH4) Copper or Nickel metal catalyst 1000°C The metal acts as a catalyst and substrate enabling the carbon material to form and providing a platform for growth Iron / Gadolinium / Aluminium oxide (Fe/Gd/Al2O3) catalyst 750°C Source: Sugime, H., Sato, T., Nakagawa, R., Hayashi, T., Inoue, Y. and Noda, S., 2021. Ultra-long carbon nanotube forest via in situ supplements of iron and aluminum vapor sources. Carbon, 172, pp.772-780.
  • 71. Industrial scale graphene manufacturing by the roll-to-roll chemical vapour deposition process can make large-area sheet graphene The annealing zone conditions the metal foil prior to graphene formation The growth zone forms the graphene crystal domains on the surface of the metal Large-area sheet Graphene on metal foil roll Bare metal foil roll Annealing Zone Growth Zone Continuous processes like this can manufacture polycrystalline graphene Manual processes dissolve the metal carrier and sheets of freestanding graphene hundreds of square centimetres stacked up to 30 layers thick have already been made
  • 72. CVD graphene now mass produced at a speed of two metres per minute and in lengths of one kilometre Vol 6 iss 6 Charmgraphene can make CVD sheet graphene at: • Speed of 2metres per minute • Lengths up to 1kilometre • On copper foil 300 mm wide LG can make CVD sheet graphene at: • Speed of 1 metre per minute • Lengths up to 1kilometre • On copper foil 400 mm wide Graphene roll to roll transfer to polymer film, Image credit: You Tube and CharmGraphene Source: https://nano.market/news/graphene/charmgraphene-starts-mass-producing-cvd-graphene-using-a-roll-to-roll-process/ https://www.youtube.com/watch?v=NcTPjBIAbGE [Accessed 29th May 2022] Graphene roll to manufacture Image credit: LG
  • 73.
  • 74. Is a tether made from graphene feasible? Graphene is already being made at scale 300 to 400mm wide in lengths of up to 1 Kilometre at speeds if up to 2 metres per minute YES Graphene tether material really is possible within our lifetimes.
  • 75. Space Elevator Tether Single crystal sheet graphene sheet is strong enough To make this a reality
  • 76. https://www.sciencenews.org/article/japan-has-launched-miniature-space-elevator Obayashi Corporation Launched two CubeSats to test a small-scale tether in 2018 This experiment was deployed from the International Space Station ISS A miniature tether and climber has been tested in low Earth orbit
  • 77. Dual access to space: It needs to be a partnership Rockets get people to space fast The space elevator can lift large amounts of mass with no atmospheric pollution Image credit: Galactic Harbour Associates Image credit: HAZE
  • 78.
  • 79. A final thought about the impossible…
  • 80. The NewYorkTimes’ Editorial Prediction 1903 https://www.nytimes.com/1903/10/09/archives/flying-machines-which-do-not-fly.html Hence, if it requires, say, a thousand years to fit for easy flight a bird which started with rudimentary wings, or ten thousand for one with started with no wings at all and had to sprout them ab initio, it might be assumed that the flying machine which will really fly might be evolved by the combined and continuous efforts of mathematicians and mechanicians in from one million to ten million years– provided, of course, we can meanwhile eliminate such little drawbacks and embarrassments as the existing relation between weight and strength in inorganic materials. No doubt the problem has attractions for those it interests, but to the ordinary man it would seem as if the effort might be employed more profitably. [emphasis added] On the 17th December 1903 — about nine weeks after the Times‘ editorial — Orville and Wilbur Wright made the first controlled, sustained flight of a powered heavier than air aircraft, the Wright Flyer, at Kitty Hawk, North Carolina, with their plane, the Wright Flyer. Flying Machines Which Do Not Fly
  • 81. Rob Whieldon & Adrian Nixon Thank you for your time Happy to answer any questions From Pencils and Scotch tape to the Space Elevator rob@nixenepublishing.com adrian@nixenepublishing.com

Editor's Notes

  1. https://www.youtube.com/watch?v=GLEIXAW698Q
  2. 44
  3. 61
  4. 62