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Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011



  Environmental Risk Compliance for Nature Gas
           Ship Design and Operation
                                  O.O. Sulaiman, A.H. Saharuddin, A.S.A. Kader, W.B.Wan Nik


Abstract — The quests for an efficient fuel friendly to the           The drive towards environmentally friendlier fuels points next
environment have been recognized in maritime industry for a           to Natural Gas (NG) and the infrastructures to support that
long time through improvements of gasoline and diesel by              trend are being pre-positioned by corporate mechanisms as
chemical reformulation. Inconvenience posed by these                  well as governmental bodies worldwide. NG is cheap and its
reformulation chemicals is performance problems; cold-start           reserve is plentiful. Natural Gas as fuel is becoming more and
ability, smooth operation and avoidance of vapor lock.                more established in urban transport and Power Generation
Climate change problem has further aggravated need to use             sectors. Its use will also take aggressive approach for all inland
fuel that could contribute to decrease in green house gases           vessel including ferries in the eyes of potential environmental
and ozone-forming pollutants. Alternative fuels to petroleum          compliance new regulations. Internationally its operational
have been identified to include, compressed natural gas               record and GHG gas score is rated as GOOD. However, CNG,
(CNG); liquefied petroleum gas (LPG); methanol from natural           LPG and ethanol has been proven to be environmental friendly
gas LNG. Selection of this towards centralized reduction of           and has fuel economy of 50 percent. This shows that, CNG
Green House Gases (GHGs) will depend on ease of use,                  and LPG have potential for large market for use in niche
performance and cost. LNG cargo is conditioned for long               markets in both developed and developing countries. Other
distance transfer while CNG and LPG cargo are conditioned             gains from CNG and LPG depend on the amount of associated
for end user consumption and short distance transfer. It is           methane emissions from gas recovery, transmission,
therefore, clear that promoting the use of CNG will catalyze          distribution, and use. On a full-cycle basis, use of LPG can
boosting of economy of coastal ship building and                      result in 20-25% reduction in GHG emissions as compared to
transportation, including environmental friendly utility fuel,        petrol, while emission benefits from CNG are smaller - about
and new generation of intermodal transportation and supply            15%. [1]
chain. Since the danger behind use of this gas could not be
either underestimated by virtue regarding coastal operation              Furthermore, it is clear that promoting the use of CNG and
proximity and consequence. The paper will discuss risk and            LPG will be a catalyst to boost economy of coastal ship
potential regulation that will formulate beyond compliance,           building, environmental friendly intermodal transportation for
decision towards use of top - down risk based design and              supply chain.. Efficient and reliable operation can be made
operations that will reinforce new integrative, efficient,            afforded by LPG, transportation, supply vessel, tugs to support
environmental friendly, reliable multimodal and intermodal            this potential development. On the regulatory regime, IMO
links advanced concepts for LPG ship operating in coastal             focus more on operational issues relating to carriage of gas
and restricted waters.                                                with no specification for CNG and LPG, while the ICG code
                                                                      and class society guidelines elaborate on the design as well as
                                                                      operational consideration. Local administration imposes
Key Words — NG, LNG, CNG, LPG, HAZOP, penilaian                       additional regulation as required for their respective
risiko, Terusan, Rekaan berdasarkan Risiko dan                        implementation.
matlamat, Persekitaran, Tenaga
                                                                         Time has revealed that there will be large demands for these
                   I. INTRODUCTION                                    gases. This paper focus on integrative use of IMO prescriptive
                                                                      goal and risk based standards with holistic consideration of
   Fuel technology has been dominated with ways to improve            factors require for safe design and operation of LPG ships in
gasoline and diesel by chemical reformulation that can lead           inland water. Including hybrid use of elements of Formal
increase efficiency and additional inconvenience leading to           Safety Assessment (FSA) and Goal Based Standards (GBS) to
ozone depletion, green house and acid rain forming pollutants.        prevent, minimize control and guarantee the life span of LPG
Likewise, side effects problems posed to transportation               ships and protection of environment. The paper will discussed
vehicles have been dominated by condition, other performance          top down environmental risk generic risk model and
issues. Time has shown that the global trend in de-                   operations of LPG ship. It will describe the characteristics of
Carbonization of the energy system follow the following path:         LPG, regulatory issues and environmental issues driving
COAL > OIL> NATURAL GAS > HYDROGEN                                    today’s beyond compliance and selection of new technology
                                                                 56
Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


policy. Since it is the consequence of accident and incident                      A. Transportation of Gas - The best place to install the plant is
that leads to environment disaster, the paper will discussed                      near the gas source. The gas is basically transported through
issues that allow prevention and control of accident. Since                       pipelines or by truck and barge.
issues relating to global warming, GHG releases is strictly
linked to ship energy source, the paper will also discuss impact                  B. Pretreatment of Gas- The liquefaction process requires that
areas and potential new technology driving beyond compliance                      all components that solidify at liquefaction temperatures must
policy adoption for LPG design and operation.                                     be removed prior to liquefaction. This step refers of treatment
                                                                                  the gas requires to make it liquefiable including compression,
         O.O. Sulaiman is with the University Malaysia Terengganu, Faculty        filtering of solids, removal of liquids and gases that would
     of Maritime Studies and Marine Science, 21030, Kuala                         solidify under liquefaction, and purification which is removal
     Terengganu,Terengganu, Malaysia (e-mail: o.sulaiman@umt.edu.my).
        A.H. Saharuddin is with the University Malaysia Terengganu,
                                                                                  of non-methane gases.
     Faculty of Maritime Studies and Marine Science, 21030, Kuala
     Terengganu,Terengganu, Malaysia (e-mail: sdin@umt.edu.my.                    C. Liquefaction of Gas - Today, alternative fuels to petroleum
        W.B. Wan Nik is with the University Malaysia Terengganu, Faculty          has been identified to include Compressed Natural Gas
     of Maritime Studies and Marine Science, 21030, Kuala                         (CNG); Liquefied Petroleum Gas (LPG); methanol from
     Terengganu,Terengganu, Malaysia (e-mail: niksani@umt.edu.my.
        A.S.A Kader is with the University Technology Malaysia, Faculty of
                                                                                  natural gas, coal or biomass; ethanol from biomass; electricity
     Mechanicak Engineering, Johor Bahru, Skudai, Malaysia (e-mail:               and hydrogen. However NG quality may be expressed with the
     absaman@fkm.utm.my.                                                          Wobbe Index - Methane Number MN80 (Volume percent
                                                                                  hydrogen atoms / carbon atoms) or Methane >=88%

                                                                                     Since 1960s, CNG and LPG are recognized as vehicle fuel
            II. NATURAL GAS AND ITS PRODUCTS                                      alternative to oil-based gasoline and diesel fuel that reduces
                                                                                  pollution of the air. It is a natural gas compressed to a volume
   Natural gas in its liquid state (LNG) or liquid natural gas                    and density that is practical as a portable fuel supply.
that comprise of liquid hydrocarbons that are recovered from                      Compressed natural gas (CNG) and Liquefies petroleum gas
natural gases in gas processing plants, and in some cases, from                   (LPG) are use as consumer fuel for vehicles, cooking food and
field processing facilities. These hydrocarbons involve                           heat homes. There exist a vast number of natural gas
propane, pentanes, ethane, butane and some other heavy                            liquefaction plants designs, but, all are based on the
elements. LNG accounts for about 4% of natural gas                                combination of heat exchanger and refrigeration. The gas
consumption worldwide, and is produced in dozens of large-                        being liquefied, however, takes the same liquefaction path.
scale liquefaction plants. Natural gas contains less carbon than                  The dry, clean gas enters a heat exchanger and exits as LNG.
any other fossil fuel and, therefore produces less carbon                         The capital invested in a plant and the operating cost of any
Dioxide (CO2) when compared to any conventional vehicles.                         liquefaction plant is based on the refrigeration techniques.
Its usage also results in significantly less carbon monoxide
(CO), as well as less combustive organic compounds than their                        Natural gas is transported through pipelines to refuelling
gasoline counterparts. It is produced by cooling natural gas to                   stations then compressed at a pressure of 3,000 psi with the
a temperature of minus 260 degrees F (minus 160 Celsius). At                      help of specially installed compressors that enables it to be
this temperature, natural gas becomes liquid and its volume                       loaded        as       gas       cylinders     for      vehicles.
reduces 615 times. LNG has high energy density, which makes                       The process consists of drawing the natural gas from
it useful for energy storage in double-walled, vacuum-insulated                   underground pipelines by the compressor. The composition of
tanks as well as transoceanic transportation.                                     pipeline natural gas varies considerably depending on the time
                                                                                  of year, pipeline demand, and pipeline system. It may contain
   The production process of LNG starts with Natural Gas,                         impurities, like oil, particulates, hydrogen sulphide, oxygen or
being transported to the LNG Plant site as feedstock, after                       water. Hence, the modern day, quality LPG plant system
filtration and metering in the feedstock reception facility, the                  consists of facilities to address these problems. Using LNG as
feedstock gas enters the LNG plant and is distributed among                       the feedstock to make CNG and LPG eliminates or mitigates
the identical liquefaction systems. Each LNG process plant                        each of the above stated concerns as contains no water or any
consists of reception, acid gas removal, dehydration removal,                     such impurity. This eliminates the concerns for corrosion,
mercury removal, gas chilling and liquefaction, refrigeration,                    plugging of fuel lines, and the formation of hydrates.
fractionation, nitrogen rejection and sulfur recovery units. LPG                  Significant design innovation will involve development
and CNG are made by compressing purified natural gas, then                        of liquefied gas technology that promises lower costs and
stored and distributed in hard containers. Mostly, LPG station                    shorter scheduling time than either Liquefied Natural Gas
is created by connecting a fuel compressor to the nearest                         technology or a pipeline transport as well as provision of
natural gas pipeline distribution system. The process through                     unique solution to the development of distressed or stranded
which Liquefied Natural Gas is produced consists of tree main                     gas reserves and alternative to associated gas re-injection.
steps, namely:-                                                                   Liquefied Petroleum Gas (LPG) can also be produced either as
                                                                                  a by-product when refining crude oil or direct from the gas
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Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


wells. The two most common LPG gases are known as                         42.4% of the density of air and thus is lighter and may
Commercial Propane and Commercial Butane as defined in BS                 disappear in case of leakages.
4250 [2]
    Up to 15kg and generally used for leisure applications and                           IV. 4. NATURAL GAS AND LPG
mobile heaters. Commercial Propane is predominately stored
in red cylinders and bulk storage vessels and especially used                LG carriers has proven considerable good safe ship in term
for heating, cooking and numerous commercial and industrial               of designed, constructed, maintained, manned and operated of
applications. LPG has one key characteristic that distinguishes           all the merchant fleet of today. So far they have low accident
it from Natural Gas. Under modest pressure LPG gas vapor                  record and non major has lead to release of large amounts of
becomes a liquid. This makes it easy to be stored and                     LG have ever occurred in the history of LG shipping.
transported in specially constructed vessels and cylinders. The           Nevertheless, there have been major concerns regarding safety
combustion of LPG produces Carbon Dioxide (CO2) and water                 of LG shipping and vivid that one catastrophic accident has the
vapor therefore sufficient air must be available for appliances           potential for serious consequential fatal and environmental
to burn efficiently. Inadequate appliance and ventilation can             damage. Therefore it became imperative to use IMO Goal -
result in the production of toxic Carbon Monoxide (CO). All               based and risk based instruments to quantify a baseline risk
things being equal, it produces much less hydrocarbon                     level to identify and evaluate alternative risk control options
compare to diesel. Hazards associated with LPG ships are                  for improved safety. Toward zero accident and zero, incident,
linked to the gas characteristics that attract beyond                     apart from normal SOLAS standards for all ships, there are
compliances operability and design policy. Selection of this              additional international regulation / Code for the Construction
towards centralized reduction of GHGs will depend on ease of              and Equipment of Ships Carrying Liquefied Gases in Bulk this
use, performance and cost.                                                include- The IGC Code. This Code is applicable to Liquefy
                                                                          gas carriers which are made mandatory under the SOLAS
             III. . NATURAL GAS PROPERTIES                                Convention. Thus, Risks associated with
                                                                          LPG ships encompass the following
   Everyone dealing with the storage and handling of LPG                  areas:
should be familiar with the key characteristics and potential
hazards. Matter either in their solid, a liquid or a gaseous form            i.   loading
is made from atoms which combine with other atoms to form                   ii.   shipping in special purpose vessels
molecules. Air is a gas, in any gas, large numbers of molecules            iii.   Unloading at the receiving terminal.
are weakly attracted to each other and are free to move about              iv.    Third party risks to people onshore or onboard
in space. A gas does not have a fixed shape or size. Each gas
that the air is composed of consists of various different                    NG shipping industry is undergoing considerable changes,
properties that add to the overall characteristics of a particular        e.g. an expected doubling of the fleet over a 10-year period,
gas.[3] Gases have certain physical and chemical properties               emergence of considerable larger vessels, alternative
that help to differentiate a particular gas in the atmosphere.            propulsion systems, new operators with less experience new
Depending on different properties the gases are used widely in            trading route, offshore operations and an anticipated shortage
several applications. Below are some of the gases properties -            of qualified and well trained crew to man Liquefies gas
Natural gas may consist of:                                               carriers in the near future.
    i.   Methane CH4 -> .80%
   ii.   Ethane C2H6 ->.20%                                                 With this development, there is tendency for gas shipping to
 iii.    Propane C3H8 ->20%                                                 experience an increasing risk level in the time to come.
  iv.    Butane C4H10 ->20%                                                 Most IMO previous rules were made on reaction basis, in
   v.    Carbon Dioxide CO2->.8%                                            this age of knowledge employment of the new philosophy to
  vi.    Oxygen O2 ->0.2%                                                   design construct and operate based on risk and considering
 vii.    Nitrogen N2 ->5%                                                   holistic factors of concern for sustainability and reliability
viii.    Hydrogen sulphide H2S ->5%                                         remain a great invention of our time to save LPG ship and
  ix.    Rare gases-> A, He, Ne, Xe trace                                   shipping.


   Hazards associated with LPG ships are linked to the gas
characteristics and beyond compliances operability and design.                            V. MARITIME REGULATION
CNG are a non toxic gas liquid at -259 °F / -162 °C which
ignites at 1350°F / 732°C. The octane number is 120; it can                 The International convention for the Safety of Life at Sea
inflame having a share of 5.3 to 15% in air. Methane has only             (SOLAS) is the fundamental IMO instrument that deal with
                                                                          regulation requirement for basic construction and management
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Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


for all types of ships. It covers areas like are stability,
machinery, electrical installations, fire protection, detection              The code specifies the ship survival capability and the
and extinction systems, life-saving appliances, Surveys and               location of cargo tanks. According to the type of cargo, a
inspections, SOLAS also contains a number of other codes                  minimum distance of the cargo tanks from the ship’s shell
related to safety and security that applies to shipping in                plating is stipulated in order to protect the cargo in case of
general. Examples of these are the Fire Safety Systems Code               contact, collision or grounding events. Thus the code
(FSS Code), the International Management Code for the Safe                prescribes requirements for ships carrying different types of
Operations of Ships and for Pollution Prevention (ISM Code)               liquefied gas, and defines four different standards of ships, as
and the International Ship and Port Facility security Code                described in Table 1. LNG carriers are required to be ships of
(ISPS Code). These codes imply requirements aiming at                     type 2G and all LNG carriers should be designed with double
enhancing the safety on Liquefy Gas (LG) shipping activities              hull and double bottom, while 2PG type is for LPG Ships.
as well as shipping in general [4, 5]

   Classification society rules apply for structural strength                                 TABLE 1
while special code for ships carrying liquefied gas included in             REQUIREMENT FOR SHIP CARRYING LIQUEFIED
the SOLAS regulations- the IGC code. Other IMO regulations                                       GAS
pertaining to safety are contained in the International                        Ship                   Cargo
convention on Load Lines which addresses the limits to which                   type
a ship may be loaded, the International Convention for the                      3G    Require moderate prevention method
Prevention of Collisions at Sea (COLREG) addressing issues                      2G   Ship less than 150m Require significant
related to steering, lights and signals and the International                                   preventive measure
Convention on Standards of Training, Certification and Watch                   2PG    Require significant preventive measure
keeping for Seafarers (STCW Convention) which addresses                                    cargo are carried in C tanks
issues related to the training of crew. The International                       1G   Require significant maximum preventive
Convention for the Prevention of Pollution from Ships                                                measure
(MARPOL) addresses issues related to marine and air
pollution from ships. These regulations are applicable to all
ships as well as LPG ships. The issue of global warming has                  The IGC code requires segregation of cargo tanks and cargo
initiated MARPOL annex VI, was given preferential                         vapor piping systems from other areas of the ship such as
acceptance beyond tacit procedure and there is indication that            machinery spaces, accommodation spaces, control stations; it
more will follow [6]                                                      also prescribes standards for such segregation. It provides
                                                                          standards for cargo control rooms and cargo pump-rooms are
      VI. MARITIME REGULATIONS FOR LIQUIFY GAS                            as well as standards for access to cargo spaces and airlocks. It
                    REGULATION                                            defines requirements for leakage detection systems, as well as
                                                                          loading and unloading arrangements. Different types of cargo
   IMO regulation for safety regarding carriage of gas was                containment systems are permitted by the IGC code, and the
never specifically for LNG, CNG or LPG carriers. However                  two main types of containment systems in use in the world
safety regulations exist in order to ensure the LPG ships are             liquefied tanker fleet are membrane tanks and independent
safe. Thus Gas carriers need to comply with a number of                   tanks. Membrane tanks are tanks which consist of a thin layer
different rules that are common to all ship types, as well as a           or membrane, supported through insulation by the adjacent
set of safety regulations particularly developed for ships                hull structure. The membrane should be designed in such a
carrying liquefied gas and the their crew as well as site                 way that thermal expansion or contraction does not cause
selection and design of LG terminals. This include issues                 undue stress to the membrane. The independent tanks are self-
relating to control of traffic near ports, local topology, weather        supporting in that they do not form a part of the ship’s hull.
conditions, safe mooring possibility, tug capability, safe                [10]
distances and surrounding industry, population and training of
terminal staff. These considerations contribute to enhance the               The IGC code defines three categories of independent tanks:
safety of LPG shipping in its most critical phase, i.e. sailing in        Type A, B and C. Type C tanks are pressure tanks for LPG
restricted waters or around terminal and port areas.                      and will not be required for LNG vessels since LNG are
                                                                          transported at ambient pressure. Regardless of what
   The IGC code prescribes a set of requirements pertaining to            containment system is used, the tanks should be design taking
safety related to the design, construction, equipment and                 factors such as internal and external pressure, dynamic loads
operation of ships involved in carriage of liquefied gases in             due to the motions of the ship, thermal loads, sloshing loads
bulk. The IACS unified requirements for gas tankers were                  into account, and structural analyses should be carried out. A
partly derived from the IGC code.                                         separate secondary barrier is normally required for the gas

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Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


liquefied gas containment systems to act as a temporary                  95, ISM code, tanker familiarization training, as well as flag
containment of any leakage of LNG through the primary                    state or company specific training requirements that go beyond
barrier. For membrane tanks and independent type a tanks, a              these international regulations [12, 13]
complete secondary barrier is required. For independent type
B tanks, a partial secondary barrier is required, whereas no
                                                                          The competence level of Liquefied gas crew has generally
secondary barrier is required for independent type C tanks.
                                                                         been regarded as quite high compared to that of other ship
The secondary barrier should prevent lowering of the
                                                                         types. A study presented in demonstrates that the performance
temperature of the ship structure in case of leakage of the
                                                                         score of crew onboard gas and chemical tankers are the best
primary barrier and should be capable of containing any
                                                                         among cargo carrying ships, second only to that of passenger
leakage for a period of 15 days.
                                                                         vessels. STCW 95 contains minimum training requirements for
                                                                         crew engaged in international maritime trade. In particular,
   The code contains operational requirements related to i.e.
                                                                         chapter V of the STCW code contains standards regarding
cargo transfer methods, filling limits for tanks and the use of
                                                                         special training requirements for personnel on certain types of
cargo boil-offs as fuel as well as requirements on surveys and
                                                                         ships, among them liquefied gas carriers. One requirement for
certification. Equivalents to the various requirements in the
                                                                         masters, Officers and ratings assigned specific duties and
code are accepted if it can be proven, e.g. by trials, to be as
                                                                         responsibilities related to cargo or cargo equipment on all
effective as what is required by the code. This applies to
                                                                         types of tankers, e.g. LNG tankers, is that they shall have
fittings, materials, appliances, apparatuses, Equipments,
                                                                         completed an approved tanker familiarization course. Such a
arrangements, procedures. Additional requirements regarding
                                                                         course should have minimum cover the following topics:
insulation and materials used for the cargo containment
systems as well as construction and testing, piping and valving
                                                                            i.   • Characteristics of cargoes and cargo toxicity
etc. are included in the IGC code. The IGC code also requires
                                                                           ii.   • Hazards and Hazard control
certain safety equipments to be carried onboard LPG carriers.
                                                                          iii.   • Safety equipment and protection of personnel
These include ship handling systems such as positioning
                                                                          iv.    • Pollution prevention
systems, approach velocity meters, automatic mooring line
monitoring and cargo handling systems such as emergency
                                                                            The course must provide the theoretical and practical
shutdown systems (ESD) and emergency release system
                                                                         knowledge of subjects required in further specialized tanker
(ERS). In addition, systems for vapor, fire detection, fire
                                                                         training. Specialized training for liquefied gas tankers should
extinguishing (dry chemical powder) and temperature control
                                                                         as a minimum include the following syllabus:
are required.
                                                                            i.   • Regulations and codes of practice
   In addition to the numerous regulations, codes,
                                                                           ii.   • Advanced fire fighting techniques and tactics
recommendations and guidelines regarding gas carriers issued
                                                                          iii.   • Basic chemistry and physics related to the safe
by IMO, there are extensive regulations, recommendation and
                                                                                 carriage of liquefied gases in bulk
guidelines under international and local umbrella related to
                                                                          iv.    • Health hazards relevant to the carriage of liquefied
safety LPG shipping exist that undoubtedly contributing to the
                                                                                 gas
high safety standard and the good safety record that has been
                                                                           v.    • Principles of cargo containment systems and Cargo-
experienced for the fleet of LG carriers. e.g. standards of best
                                                                                 handling systems
practice issued by SIGTTO (The Society of International Gas
                                                                          vi.    • Ship operating procedures including loading and
Tanker & Terminal Operators) [4, 11]
                                                                                 discharging preparation and procedures
                                                                          vii.   • Safety practices and equipment
                                                                         viii.   • Emergency procedures and environmental
                VII. TRANING REQUIREMENT                                         protection
   Any person responsible for, or involved with, the operation
and dispensing of LPG should have an understanding of the                   In addition to these training requirements, masters, chief
physical characteristics of the product and be trained in the            engineering officers, chief mates, second engineering officers
operation of all ancillary equipment. Thus acquiring sufficient          and any persons with immediate responsibilities for loading,
crew with the required level of experience, training and                 discharging and care in transit of handling of cargo in a LG
knowledge of LG are believed to be one of the major safety-              tanker are required to have at least 3 months sea service on a
related challenges to the maritime LG industry in the years to           liquefied gas tanker. Due to the extensive training
come. In addition to strict regulations on the ship itself, there        requirements and experience level of their personnel, the
are also extensive international regulations specifying the              maritime LNG industry claims that the crew sailing the LNG
necessary training and experience of crew that operate LPG               fleet are among the best in the world. However, a shortage of
carriers. These include the international rules on training              experienced LG crew is foreseen in the near future especially
requirements are contained in regulations such as the STCW               with the expected growth of the LPG fleet.

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Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


        VIII. TRANSPORTATION OF LPG INIAND WATER                          Ship Concept design - is very important in shipping and it
                                                                          account for 80 percent of failure, therefore compliance and
                                                                          making of optimal design has a great impact in ship whole life
                                                                          cycle. The impact of environment in ship design is very
   LPG and CNG and LNG are next in line of alterative for                 difficult because of large numbers of uncertainties.
transportation to gasoline because of their associated                    Environmental impact hat need to be taken into considerations
environmental benefits including reduction of GHGs. Thus, it              in concept design can be classified into the following:
is more useful for countries with natural gas resources and a             Operations: considering limiting life cycle of ships at estimate
relatively good gas distribution system. LPG has been                     of 25 years, issues relating to the following are equally not
explored in the 1930s but its used has been slowed because of             easy to quantify in design work, even thus a lot of research
favorable economy of petroleum. However, the current threat               effort has been set on move on this, but the call of the day
of climate change has increased the focus on alternative                  require allowable clearance and solution to be given to the
transport fuels which include. Countries with programmes on               following: Known emission, Accidental, Ballast waste,
the use of CNG and LPG as a transport fuel include the USA,               Coating
Canada, UK, Thailand, New Zealand, Argentina and Pakistan                 Commercial forces: where company that or product that
[1,2] CNG and LPG are used in both private vehicles and                   operate in unenvironmental friendly way, people are prone to
transport fleets. It is estimated that about 250 million vehicles         spurn the companies products and service, there fore having
are using this fuel worldwide, and its use is on the increase,            impact on company return on investment.
representing 2% of total global transport fuel use. The
                                                                          Construction and Disposal- use of meticulous scantling and
advantages of using LPG are:
                                                                          factors worth consideration with the ship at the end of her life
   i.     Environmental friendliness                                      cycle
  ii.     reduced engine maintenance cost
                                                                             Shipboard environmental protection should Pollution
 iii.     Improved engine and fuel efficiency
                                                                          Prevention (P2) or Pollution Control. Pollution Prevention
                                                                          Use fewer environmentally harmful substances and generate
However limitations are the following:
                                                                          less waste on board. Pollution Control: Increase treatment,
   i.  Storage containment
                                                                          processing, or destruction of wastes on board. The basic P2
  ii.  High cost of conversion
                                                                          principles follow: Eliminating the use of environmentally
 iii.  Need for high skill operator
                                                                          harmful chemicals and reducing the amount of waste we
                                                                          generate on board is often better that treating it on board.
Each category of this required thorough, holistic risk, goal
                                                                          Typical environmental green house gas release from different
based design and operability assessment for safety, reliability
                                                                          prime movers is shown in Table 2.
and protection of environment

5.1 Environmental concern- a driving force for beyond
compliance policy

                                                                                                     TABLE 2
   Over the last decade, each passing years has been
augmented concerned about issue of environment importance                           ENVIRONMENTAL PERFORMANCE
in design, construction, operation and beneficial disposal of               EMISSION           LPG         GASOLINE         DIESEL
marine articraft .the overriding force is increasing the                      COx               1            10.4              1.2
resources of the planet that we live and that only a few are                  HC                1             2.0              1.2
renewable. This accumulated to production that has elements
                                                                              NO                1             1.2              1.1
of long-term sustainability of the earth. Precipitated effect over
                                                                              PM               neg          present         Very high
the year has call for public awareness and translated into
                                                                              SOx              neg            neg           Very high
impact through these the following manners:
Regulations: public pressure on governmental and non-                     Emission is inherent consequence of powered shipping, Fuel
governmental organization regulation due to untold stories of             oil burning as main source, Continuous combustion
disaster and impact, the public is very concerned and in need             machineries - boilers, gas turbines and incinerators. And this
of fact that if the quality of life of people enjoy is to be              made the following issue very important:
sustained, for them and the future generation then the
environment must be protected. conspicuous issue, expertise                  i.    Worldwide focus of fuel-> Exhaust gas emission law
and finding of regulations make them to go extra length on                         by IMO and introduction of local rules
unseen issue, contrasting between the two, while commercial                 ii.    Emission limits driving evolution to development and
force act on hat will be forth problems.                                           adaptation to new technology
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Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


 iii.    Solution anticipated to maintenance of ship life cycle              Towards sustainable reliability, it is preferable to use
         at average of 25 years                                           stochastic and probabilistic methods that could help improve
  iv.    Focus is currently more on, NOx and SOx – HC, COx                in the existing methodology this method involve absolutism
         and particulate will soon join                                   that will cover all uncertainty complimented by historical and
  v.     Consideration involves not only fuel use and design              holistic matrix investigation. Hybridizing models is also a plus
         but also operational issues.                                     for the best solution of sustainable maintenance of navigation
                                                                          channel. Beyond compliance towards meeting required safety
                                                                          level and life cycle and environmental protection required
Table 3 below shows the environmental regulatory demand of                systematic employment of hybrid of OBS and RBS systems.
out time for ships that need to be considered
                                                                          Below is the general step of RBS and OBS which can be
in design and operation of LPG ships.
                                                                          apply for above described characteristic of LPG Ships.
                     TABLE 3
          ENVIRONMENTAL DEMAND FOR SHIPS                                        X. COMPONENTS OF GOAL BASED STANDARDS
          Environme      Environmental Demand
          ntal
          parameters
          Ship
          design
                         Need for longer safe life cycle                  Objective -based standards (OBS) are ship safety standards
                                                                          comprising five tiers (see Figure 1):
          Constructi
          on
                         High worker safety standards, Low energy
                         input
                                                                          Level I, consists of goals expressed in terms of safety
          Emission       Minimum pollution and emission,                  objectives defined by risk level.
                         Minimum Sox, Nox and Cox, PMs-Zero
                         discharge                                        Level     II,     consists    of    requirements   for     ship
           Scrapping     Zero harmful emission
          Operations     Efficient maneuverability
                                                                          features/capabilities, defined by risk level, that assure
          waste,
          Energy         Maximum fuel efficiency
                                                                          achievement of ship’s safety objectives.
          Antifoulin
          g
                         Harmless                                         LEVEL III, here Tier IV and V are to be verified for
          Ballast
          water
                         Zero biological invasion or transfer of
                         alien species
                                                                          compliance with Tier II.
          Sea
          mammal
                         Maneuverability capability                       Level IV, consists of rules, guidelines, technical procedures
           Interaction                                                    and programs, and other regulations for ship designing and
          Accident       Able officer, Ship structure, Integrity
                                                                          ship operation needs, fulfillment of which satisfies ship’s
          Fire           Harmless
          Wave
                                                                          feature/capability requirements.
          wash    of
          High speed
                         Zero inundation and spray ashore                 Level V, consists of the code of practice, safety and quality
           Marine
          craft
                                                                          systems that are to be applied to guarantee the specified rules
                                                                          by quality level.

 IX. .HYBRID USE OF HIGH LEVEL OBJECTIVE BASED AND
       SAFETY RISK BASED DESIGN TOWARDS BEYOND
                      COMPLIANCE

   It is clear that the shipping industry is overkilled with rules
and recent environmental issues are have potential to initiate
new rules, this made firms to selectively adopt “ beyond
compliance “ policy that are more stringent than the required
extant law due to . Beyond compliance policy are mostly intra
– firm process – which could be power based or leadership
based. it draw insight from institutional theory, cooperate
social performance perspective, and stakeholder theory that
relate to internal dynamic process. While external forces create
expectation and incentive for manager, intra firm politics
influence how managers perceive, interpret external pressure
and act on them [7, 14] Policy towards beyond compliance fall
into 2 categories:
   i.    Whether they are now required by law but they are
         consistent with profit maximization.
  ii.    Requirement by law and firm are expected to comply
         by them.


                                                                     62
Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


                                                                      RISK = Hazard x Exposure (an estimate on probability that
          High level Goal Assessment                                  certain toxicity will be realized). While HAZARD: Anything
          -Standards Requirement                   Level              that can cause harm (e.g. chemicals, electricity, natural
          - Functional Requirement                 1&2                disasters)

                                                                      Severity may be measured by:
         Analysis
         Goal




                                  Compliance
                                                                         i.             No. of people affected
                                                   Level 3
                                                                        ii.             Monetary loss

                                                                       iii.             Equipment downtime
          IMO Instruments                          Level
                                                                       iv.              Area affected
          Class Guides                             4&5
                                                                        v.              Nature of credible accident
         process
         Design




                                        process
                                        Approval




                                                                      Risk ranking index according to level of risk the tables bellow
                                                                      show an example of risk matrix (Table 4) with assignments of
                                                                      risk level identifies by number index.



             Secondary standards                                                                            Table 4: Risk level matrix
             -for company or individual                                                                                      Consequence Criteria
                                                                                                                             1            2          3          4        5
             ships                                                                                                           Insignificant Minor     Moderate   Major    Catastrophic
                                                                                            The consequence is almost                                           Very
                                                                                                                                                                         Very   High
         Fig. 1: High level Goal Based Assessment                                      A-   certain to occur in most Medium (M)           High (H)   High (H)   High
                                                                                                                                                                         (VH)
                                                                                            circumstances                                                       (VH)
                                                                                            The consequence is likely to                  Medium                High     Very   High
                                                                                       B-                                    Medium (M)              High (H)
                                                                                            occur frequently                              (M)                   (H)      (VH)
                                                                                            Possible and likely for the
                                                                                                                                          Medium                High
                                                                                       C-   consequence to occur at some Low (L)                     High (H)            High (H)
                                                                                                                                          (M)                   (H)
 A. Sustainable Risk Assessment                                                             time
                                                                                            The consequence is unlikely to                           Medium     Medium
                                                                                       D-                                    Low (L)      Low (L)                        High (H)
Sustainability remain a substantial part of assessing risk and                              occur but could happen                                   (M)        (M)
                                                                                            The consequence may occur
life cycle of ships– however, they are very complex and
                                                                          Likelihood




                                                                                                                                                     Medium     Medium
                                                                                       E-   but    only     in   exceptional Low (L)      Low (L)                        High (H)
require long time data for accurate. Environmental risk and                                 circumstances
                                                                                                                                                     (M)        (M)

Environmental impact assessment (EIA) procedure is laid out
by various environmental departments and will continue to
remain similar except that the components of risk area cover            Risk management is the evaluation of alternative risk
different uncertainty to sustain a particular system are              reduction measures and the implementation of those that
different. EIA has been a conventional process to identify,           appear cost effective where Zero discharge = zero risk, but the
predict, assess, estimate and communicate the future state of         challenge is to bring the risk to acceptable level and at the
the environment, with and without the development in order to         same time, derive the max Benefit [10]
advise the decision makers the potential environmental effects
of the proposed course of action before a decision is made.

   RBS is improvised version of EIA where holistic
consideration, community participation, expert rating, cost
                                                                        XI. COMPONENTS OF SYSTEM BASED SAFETY RISK
benefit analysis and regulatory concerned are core part of the
                                                                                        ASSESSMENT
philosophy leading to reliable decision making and sustainable
system design and operation. In risk assessment, serenity and
probability of adverse consequence (HAZARD) are deal with             System based safety assessment targets:
through systematic process that quantitatively measure ,
perceive risk and value of ship using input from all                     i.             Iidentification of potential hazard scenarios and
concerned- waterway users and experts [8, 14]                                           major impact to ship Shipping and ship design which
                                                                                        could lead to significant safety or operability

                                                                 63
Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


         consequences as well recent call for policies chance             The risk analysis (step 2)            comprises a thorough
         and procedural major effects                                   investigation of accident statistics for liquefy gas carriers as
  ii.    Verification of current design, construction and               well as risk modeling utilizing event tree methodologies for the
         operations ensure that risk from identified scenarios          most important accident scenarios, based on the survey of
         meet risk acceptability criteria                               accident statistics and the outcome of the HAZID leading to
 iii.    If not, to recommend additional RBA process and                generic accident scenarios recommendation for further risk
         available technology for control and protection that           analysis. Figure 2 shows formal safety assessment steps.
         can reduce risk to suitable level.



Bellow is the general RBA steps:
                                                                                                                                       Step 5
                                                                                    Step 1         Step 2                             desision
                                                                                                               Step 3    Step 4
                                                                                    Hazard          Risk                                and
                                                                                                              Optiions    Cost
RBA STEPS:                                                                       identification   Analysis2
                                                                                                              Control    Benefit   recommendatio
                                                                                                                                         n




STEP 1 - HAZID:

  The HAZID (step 1) should be conducted a in a technical
meeting including brainstorming sessions, from various sectors
within the LPG industry, i.e. ship owner/operator, shipyard,
ship design office/maritime engineering consultancy,
                                                                                   Fig. 2: Risk assessment and analysis steps
equipment manufacturer, classification society and research
centre/university.
                                                                           The risk analysis essentially contains two parts, i.e. a
                                                                        frequency assessment and a consequence assessment. The
Common identifiable hazards are:
                                                                        frequency assessment, involve estimation of frequency of
                                                                        generic incidents using reasonable accident statistics derived
    i.   Emission to air, water and soil
                                                                        from the selected accident scenarios which should also be
   ii.   Shipboard cargo tank and cargo handling equipment
                                                                        compared with similar studies for liquefy gas carriers as well
 iii.    Storage of tanks and Piping
                                                                        as other ship. The consequence assessment should be
  iv.    Safety Equipments and Instruments
                                                                        performed using event tree methodologies. Risk models can be
   v.    Ruder failure in inland water
                                                                        developed for each accident scenario and event trees
  vi.    Crew fall or slip on board
                                                                        constructed according to these risk models utilizing accident
 vii.    Fault of navigation equipments in inland water
                                                                        statistics, damage statistics, fleet statistics, simple calculations
viii.    Steering and propulsion failure
                                                                        modeling and expert opinion elicitation [15]
  ix.    Collision with ship including Passing vessel hydro
         dynamic effects
                                                                           The frequency and consequence assessments provide the
   x.    Terrorist attack or intentional incident
                                                                        risk associated with the different generic accident scenarios
  xi.    Potential Shortage of crew
                                                                        which can be summarized in order to estimate the individual
 xii.    Navigation and berthing procedure
                                                                        and societal risks pertaining to liquefy gas carrier operations
                                                                        and design. Based on available accident statistics and results
   The results from the HAZID should be recorded in a risk
                                                                        from the HAZID, eight generic accident scenario umbrellas
register stating total number of hazards, different operational
                                                                        that required deep analysis are:
categories. The top ranked hazards according to the outcome
of the HAZID can be selected and given respective risk index
                                                                            i.    Collision
based on qualitative judgment by the HAZID participants from
                                                                           ii.    Fire or explosion
diverse field of expert. It should emphasize on the study of
                                                                         iii.     Grounding
existing situations and regulations including policies in place,
                                                                          iv.     Contacts
present performance, flaws and survey on parties feeling on
                                                                           v.     Heavy weather/loss of intact stability
acceptability and procedures.
                                                                          vi.     Failure/leakage of the cargo containment system
                                                                         vii.     Incidents while loading or unloading cargo LPG
STEP 2 - Hazard analysis                                                viii.     Emission ship power sources


                                                                   64
Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


   The first five generic accident scenarios are general in the                   ii.    Grouping of the measures into possible risk control
sense that they involve all types of ships; wile 6 and 7 accident                        options using
scenarios are specific to gas carriers and 8 concerned new                                   a. -General approach- which provides risk
environmental issue driving compliance and technology for all                                    control by controlling the likelihood of
ships. Selected accident scenarios to investigate frequency                                      initiation of accidents, and may be effective
assessment could provide a sufficiently accurate estimate of                                     in preventing several different accident
initiating frequencies for the eight selected accident scenarios.                                sequences; and
Figure 3 shows risk model for explosion case.                                                b. -distributed approach - which provides
                                                                                                 control of escalation of accidents, together
                                                                                                 with the possibility of influencing the later
                                                                                                 stages of escalation of other, perhaps
                                                                                                 unrelated, accidents. And this followed by
                                                                                                 assessment of the control options as a
                                                                                                 function of their effectiveness against risk
                                     Loading Condition
                                     Loading Condition
                                          Model
                                           Model
                                                                                                 reduction.
                   Engine
                   Engine
                    room
                    room            Fire Protection Model
                                    Fire Protection Model

                                                             CONSEQUENCE
                                                                                STEP 4 : COST BENEFIT ASSESSMENT (CBA)
                                    Cargo leakage Model
                                    Cargo leakage Model
Fire Explosion
Fire Explosion
     Model
     Model                                                  consequence
                                                            consequence
               Accommodation
               Accommodation
                                                                                  Risk -Cost - Benefit analysis to deduce mitigation and
                                    LPG Hazard Model
                                    LPG Hazard Model
                                                                                options selection Proposed need for new regulations based on
                                     Suvivability Model
                                     Suvivability Model                         mitigation and options
                 Compressor
                 Compressor
                    room
                    room
                                     Evacuation model
                                     Evacuation model
                                                                                   i.    CBA quantification of cost effectiveness that provide
                                                                                         basis for decision making about RCO identified, this
             Fig. 3: Risk model for explosion scenario                                   include the net or gross and discounting values.
                                                                                  ii.    Cost of equipment, redesign and construction ,
                                                                                         documentation, training , inspection maintenance and
        Identification of accident scenario that is significant to                       drills, auditing , regulation , reduced commercial used
        risk contribution should consider use of:                                        and operational limitation ( speed , loads )
                                                                                 iii.    Benefit could include , reduced probability of fatality
                                                                                         ,injuries, serenity and negative effects as well as on
                                                                                         health , severity of pollution and economic losses
   i.        Holistic risk assessment of major treat using RBA and
             OBS oodel including application of stochastic.
                                                                                STEP 5 : DECISION MAKING

  ii.        Probabilistic and deterministic methods to increase                This step involves:
             reliability and reduce uncertainties as much as
             possible this including using tool comprising                         i.    Discussion of hazard and associated risks
             foreseeable scenarios and scenario event, such tolls                 ii.    Review of RCO that keep ALARP
             are :                                                               iii.    Comparison and rank RCO based on associated cost
        a.   Accident modeling model                                                     and benefit
        b.   Estimation of risk, accident frequency and
             consequences                                                          Specification of recommendation for decision makers output
                                                                                could be use for “beyond compliance” preparedness and
                                                                                rulemaking tools for regulatory bodies towards measures and
STEP 3 - RISK CONTROL                                                           contribution for sustainability of the system intactness, our
                                                                                planet and the right of future generation. In order to select
Risk control measures are used to group risk into a limited                     between alternative technical or regulatory solutions to
number of well thought out practical regulatory options.                        specific problems the first three RBA steps (HAZID, risk
Consideration should focus on:                                                  assessment, RCOs) can fit into the development of high-level
                                                                                goals (Level 1) and functional requirements (Level 2) of OBS.
   i.        Specification of risk control measures for identified              Equally, the last three steps (RCOs, CBA, and
             scenarios                                                          Recommendations) could feed into Level IV and V of OBS

                                                                           65
Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


                     XII. UNCERTAINTY                                       risk acceptance criteria for crew and society for LPG tankers
                                                                            should be established prior to and independent of the actual
   Uncertainty will always be part of our activities because of             risk analysis. The overall risk associated with LPG carriers
limitation of knowledge of unseen in real world settings, issues            should be concentrated in the reduction desired areas ALARP,
associated with uncertainty are normally.                                   where cost effective risk reduction measures should be sought
                                                                            in all areas. Three areas or generic accident scenarios where
   i.    Influences on recovery process                                     which together are responsible for about 90% of the total risk
                                                                            are: Collision, grounding and contact, and they are related in
  ii.    Test of new advancements
                                                                            that they describe situation where by the LPG vessel can be
 iii.    Influence on policy                                                damaged because of an impact from an external source support
                                                                            inland water like vessel or floating object, the sea floor or
 iv.     Address system changes over time                                   submerged objects, the quay or shore or bad weather. Figure 4
                                                                            and 5 show prescription risk acceptability analysis graphs.
  v.     services & resources
Estimating uncertainty including further validation, policy
issues and rating could be obtained through the relation:

R(P1c) = R(E1) x W(E1,P1) + R(E2) x W(E2,P1) + R(E4) x
W(E4,P1)

Where R= rating, E= environmental factor, P= Policy factor
   Uncertainty is necessary because of highly variable nature
of elements and properties involved with the situation require
simulate of extreme condition and model – using combination
mathematical modeling and stochastic techniques while
considering all factors in holistic manner that cover:

   i.    Risk areas and assessment – taking all practical using
         historical data’s and statistics that include all factors -
         Public health (people > other species)
                                                                                              Fig. 4: ALARP diagram – Source [IMO]
  ii.    Mitigation of risk assessment and risk areas - This                                                     -         0.   0.   1.                             -          0.   0.   1.                             -          0.   0.   1.                            1.
                                                                                                                 1.0       0    5    0                              1. 0       0    5    0                              1. 0       0    5    0                             0

         involves making permanent changes to minimize                                                                                                                                                                                                                     0.
                                                                                                                                                                                                                                                                           0


         effect of a disaster- Immediacy: (Immediate                               1.
                                                                                              A                                                                                                                                                                            -
                                                                                                                                                                                                                                                                           1.0
                                                                                   0


         threat>delayed threats)                                                   0.
                                                                                   0


                                                                                   -
                                                                                                                       B
                                                                                   1.0                                                                                                                                                                                     1.



 iii.    Panel of expert -Reach out to those who are capable
                                                                                                                                                                                                                                                                           0


                                                                                                                                                                                                                                                                           0.
                                                                                                                                                                                                                                                                           0


         to extend hand and do the right thing at the risk area-                   1.
                                                                                                                                                 C                                                                                                                               -
                                                                                                                                                                                                                                                                                 1 .0
                                                                                   0

         Uncertainty (More certain > less certain)                                 0.
                                                                                   0


                                                                                   -
                                                                                                                                                                           D
                                                                                   1.0
                                                                                                                                                                                                                                                                           1.


 iv.     Community participation - Educate all concern about                                                                                                                                                                                                               0


                                                                                                                                                                                                                                                                           0.
                                                                                                                                                                                                                                                                           0

         the going and lastly place firm implementation and                        1.
                                                                                                                                                                                                     E                                                                            -
                                                                                                                                                                                                                                                                                  1.0



         monitoring procedure. For adaptability (Treatable >                       0


                                                                                   0.
                                                                                   0


         untreatable)                                                              -
                                                                                   1.0
                                                                                                                                                                                                                               F
                                                                                                                                                                                                                                                                            1.
                                                                                                                                                                                                                                                                            0


                                                                                                                                                                                                                                                                           0.
                                                                                                                                                                                                                                                                           0


  v.     Emergency response – provide monitoring and                                                                                                                                                                                                    G                   -
                                                                                                                                                                                                                                                                            1.0



         information facilities and make sure necessary                                 -
                                                                                        1.0
                                                                                                  0.
                                                                                                  0
                                                                                                       0.
                                                                                                       5
                                                                                                            1.
                                                                                                            0
                                                                                                                                          -
                                                                                                                                          1 .0
                                                                                                                                                     0.
                                                                                                                                                     0
                                                                                                                                                          0.
                                                                                                                                                          5
                                                                                                                                                               1.
                                                                                                                                                               0
                                                                                                                                                                                              -
                                                                                                                                                                                              1 .0
                                                                                                                                                                                                         0.
                                                                                                                                                                                                         0
                                                                                                                                                                                                              0.
                                                                                                                                                                                                              5
                                                                                                                                                                                                                   1.
                                                                                                                                                                                                                   0
                                                                                                                                                                                                                                                  -
                                                                                                                                                                                                                                                  1.0
                                                                                                                                                                                                                                                            0.
                                                                                                                                                                                                                                                            0
                                                                                                                                                                                                                                                                 0.
                                                                                                                                                                                                                                                                 5
                                                                                                                                                                                                                                                                      1.
                                                                                                                                                                                                                                                                      0




         information is appropriately transmitted and received
         by all

           XIII. RISK ACCEPTABILITY CRITERIA
                                                                                   Fig.5 Matrix plot analysis of system ALARP
   The diagram below gives overall risk reduction areas                     By studying the risk models associated with these scenarios,
identification and preliminary recommendation, In order to                  four sub-models in particular stands out where further risk
assess the risk as estimated by the risk analysis, appropriate
                                                                       66
Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011


reduction could be effective. These are the accident frequency                                          The economic benefit and risk reduction ascribed to each risk
model, the cargo leakage frequency model, the survivability                                             control options should be based on the event trees developed
model and the evacuation model. Particularly, related to                                                during the risk analysis and on considerations on which
collision, grounding and contact, it is recommended that                                                accident scenarios would be affected. Figure 5 shows cost
further efforts in step 3 of this FSA focus on measures relating                                        benefit analysis representative graph. Estimates on expected
to:                                                                                                     downtime and repair costs in case of accidents should be based
                                                                                                        on statistics from shipyards.
   i.    Navigational safety. improvements
  ii.    Maneuverability.         Improved      maneuverability
         Extended use of tugs might reduce the frequency of                                                      XIV. BEYOND COMPLIANCE SHIP DESIGN
         contact and grounding events near the terminals.
  iii.   Collision avoidance. i.e. warning boats in busy waters                                            Existing design tools cannot, at least with any degree of
         to clear the way for the LPG carrier.                                                          reliability, be used to design a vessel to operate will ensure
  iv.    Cargo protection. Measures to prevent spillage                                                 environmental reliability for LPG ships and operation in
         through enhancing the cargo containment system’s                                               shallow or restricted waters. This is because of the extreme on-
         ability to maintain its integrity                                                              linearity of hull and propulsion characteristics under these
   v.    Damage stability. Reducing the probability of sinking                                          conditions. In general, naval architects and marine engineers
         though enhancement of survival capabilities in                                                 are educated and equipped with knowledge, skills, design
         damaged condition                                                                              processes that permit continuous checking balancing of
  vi.    Evacuation arrangements and associated consequence                                             constraints and design tradeoffs of vessel capabilities as the
         through improvements relating to evacuation                                                    design progresses.
         procedures, escape route layout or life saving
         appliances. Figure 6 shows the CBA balancing                                                      The intended result of the process is the best design given
         process curve for sustainable design.                                                          the basic requirements of speed, payload, and endurance.
Risk control options step 3 can be identified and prioritized at                                        Focus is not placed on top down model of generic design
technical workshops, such meting could consider identification                                          based on risk where all areas of concerned are assessed at
and selection of risk control options for further evaluation and                                        different stages of design spiral as well as risk of
cost benefit assessment. This part of the FSA also contained a                                          environmental consequence for risk involved in operability in
high-level review of existing measures to prevent accidental                                            restricted water. Operational wise, recent time has seen real
release of gas.                                                                                         attempt to fully integrate human operational practices with
                                   Diferent betw cost of polution
                                                een
                                                                                                        vessel design.
                      costt
                                   control andenvironm dam
                                                      etal age




                               M umsumof cost
                                inim                                C of polutioncontrol
                                                                     ost


            H dam cost w
             igh age    ith
            no control




  N econom gainfrom
   o         ic
  polusion control




                                                                       C of dam from
                                                                        ost     age
                                                                       polution




                                                                                  M umsumof cost
                                                                                   inim



                              Fig. 6 Cost Benefit Analysis
                                                                                                                         Figure 7: Ship Design Spiral
             Acceptable quotient-= BENEFIT
                                  RISK / COST                                               (1)

                                                                                                          Evolving simulation technology, however give hope for
                                                                                                        assessment of extreme engineering to mitigate extreme
                                                                                                   67
Ecce 1106-013-environmental-risk-compliance-for-nature-gas
Ecce 1106-013-environmental-risk-compliance-for-nature-gas
Ecce 1106-013-environmental-risk-compliance-for-nature-gas
Ecce 1106-013-environmental-risk-compliance-for-nature-gas

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Ecce 1106-013-environmental-risk-compliance-for-nature-gas

  • 1. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 Environmental Risk Compliance for Nature Gas Ship Design and Operation O.O. Sulaiman, A.H. Saharuddin, A.S.A. Kader, W.B.Wan Nik Abstract — The quests for an efficient fuel friendly to the The drive towards environmentally friendlier fuels points next environment have been recognized in maritime industry for a to Natural Gas (NG) and the infrastructures to support that long time through improvements of gasoline and diesel by trend are being pre-positioned by corporate mechanisms as chemical reformulation. Inconvenience posed by these well as governmental bodies worldwide. NG is cheap and its reformulation chemicals is performance problems; cold-start reserve is plentiful. Natural Gas as fuel is becoming more and ability, smooth operation and avoidance of vapor lock. more established in urban transport and Power Generation Climate change problem has further aggravated need to use sectors. Its use will also take aggressive approach for all inland fuel that could contribute to decrease in green house gases vessel including ferries in the eyes of potential environmental and ozone-forming pollutants. Alternative fuels to petroleum compliance new regulations. Internationally its operational have been identified to include, compressed natural gas record and GHG gas score is rated as GOOD. However, CNG, (CNG); liquefied petroleum gas (LPG); methanol from natural LPG and ethanol has been proven to be environmental friendly gas LNG. Selection of this towards centralized reduction of and has fuel economy of 50 percent. This shows that, CNG Green House Gases (GHGs) will depend on ease of use, and LPG have potential for large market for use in niche performance and cost. LNG cargo is conditioned for long markets in both developed and developing countries. Other distance transfer while CNG and LPG cargo are conditioned gains from CNG and LPG depend on the amount of associated for end user consumption and short distance transfer. It is methane emissions from gas recovery, transmission, therefore, clear that promoting the use of CNG will catalyze distribution, and use. On a full-cycle basis, use of LPG can boosting of economy of coastal ship building and result in 20-25% reduction in GHG emissions as compared to transportation, including environmental friendly utility fuel, petrol, while emission benefits from CNG are smaller - about and new generation of intermodal transportation and supply 15%. [1] chain. Since the danger behind use of this gas could not be either underestimated by virtue regarding coastal operation Furthermore, it is clear that promoting the use of CNG and proximity and consequence. The paper will discuss risk and LPG will be a catalyst to boost economy of coastal ship potential regulation that will formulate beyond compliance, building, environmental friendly intermodal transportation for decision towards use of top - down risk based design and supply chain.. Efficient and reliable operation can be made operations that will reinforce new integrative, efficient, afforded by LPG, transportation, supply vessel, tugs to support environmental friendly, reliable multimodal and intermodal this potential development. On the regulatory regime, IMO links advanced concepts for LPG ship operating in coastal focus more on operational issues relating to carriage of gas and restricted waters. with no specification for CNG and LPG, while the ICG code and class society guidelines elaborate on the design as well as operational consideration. Local administration imposes Key Words — NG, LNG, CNG, LPG, HAZOP, penilaian additional regulation as required for their respective risiko, Terusan, Rekaan berdasarkan Risiko dan implementation. matlamat, Persekitaran, Tenaga Time has revealed that there will be large demands for these I. INTRODUCTION gases. This paper focus on integrative use of IMO prescriptive goal and risk based standards with holistic consideration of Fuel technology has been dominated with ways to improve factors require for safe design and operation of LPG ships in gasoline and diesel by chemical reformulation that can lead inland water. Including hybrid use of elements of Formal increase efficiency and additional inconvenience leading to Safety Assessment (FSA) and Goal Based Standards (GBS) to ozone depletion, green house and acid rain forming pollutants. prevent, minimize control and guarantee the life span of LPG Likewise, side effects problems posed to transportation ships and protection of environment. The paper will discussed vehicles have been dominated by condition, other performance top down environmental risk generic risk model and issues. Time has shown that the global trend in de- operations of LPG ship. It will describe the characteristics of Carbonization of the energy system follow the following path: LPG, regulatory issues and environmental issues driving COAL > OIL> NATURAL GAS > HYDROGEN today’s beyond compliance and selection of new technology 56
  • 2. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 policy. Since it is the consequence of accident and incident A. Transportation of Gas - The best place to install the plant is that leads to environment disaster, the paper will discussed near the gas source. The gas is basically transported through issues that allow prevention and control of accident. Since pipelines or by truck and barge. issues relating to global warming, GHG releases is strictly linked to ship energy source, the paper will also discuss impact B. Pretreatment of Gas- The liquefaction process requires that areas and potential new technology driving beyond compliance all components that solidify at liquefaction temperatures must policy adoption for LPG design and operation. be removed prior to liquefaction. This step refers of treatment the gas requires to make it liquefiable including compression, O.O. Sulaiman is with the University Malaysia Terengganu, Faculty filtering of solids, removal of liquids and gases that would of Maritime Studies and Marine Science, 21030, Kuala solidify under liquefaction, and purification which is removal Terengganu,Terengganu, Malaysia (e-mail: o.sulaiman@umt.edu.my). A.H. Saharuddin is with the University Malaysia Terengganu, of non-methane gases. Faculty of Maritime Studies and Marine Science, 21030, Kuala Terengganu,Terengganu, Malaysia (e-mail: sdin@umt.edu.my. C. Liquefaction of Gas - Today, alternative fuels to petroleum W.B. Wan Nik is with the University Malaysia Terengganu, Faculty has been identified to include Compressed Natural Gas of Maritime Studies and Marine Science, 21030, Kuala (CNG); Liquefied Petroleum Gas (LPG); methanol from Terengganu,Terengganu, Malaysia (e-mail: niksani@umt.edu.my. A.S.A Kader is with the University Technology Malaysia, Faculty of natural gas, coal or biomass; ethanol from biomass; electricity Mechanicak Engineering, Johor Bahru, Skudai, Malaysia (e-mail: and hydrogen. However NG quality may be expressed with the absaman@fkm.utm.my. Wobbe Index - Methane Number MN80 (Volume percent hydrogen atoms / carbon atoms) or Methane >=88% Since 1960s, CNG and LPG are recognized as vehicle fuel II. NATURAL GAS AND ITS PRODUCTS alternative to oil-based gasoline and diesel fuel that reduces pollution of the air. It is a natural gas compressed to a volume Natural gas in its liquid state (LNG) or liquid natural gas and density that is practical as a portable fuel supply. that comprise of liquid hydrocarbons that are recovered from Compressed natural gas (CNG) and Liquefies petroleum gas natural gases in gas processing plants, and in some cases, from (LPG) are use as consumer fuel for vehicles, cooking food and field processing facilities. These hydrocarbons involve heat homes. There exist a vast number of natural gas propane, pentanes, ethane, butane and some other heavy liquefaction plants designs, but, all are based on the elements. LNG accounts for about 4% of natural gas combination of heat exchanger and refrigeration. The gas consumption worldwide, and is produced in dozens of large- being liquefied, however, takes the same liquefaction path. scale liquefaction plants. Natural gas contains less carbon than The dry, clean gas enters a heat exchanger and exits as LNG. any other fossil fuel and, therefore produces less carbon The capital invested in a plant and the operating cost of any Dioxide (CO2) when compared to any conventional vehicles. liquefaction plant is based on the refrigeration techniques. Its usage also results in significantly less carbon monoxide (CO), as well as less combustive organic compounds than their Natural gas is transported through pipelines to refuelling gasoline counterparts. It is produced by cooling natural gas to stations then compressed at a pressure of 3,000 psi with the a temperature of minus 260 degrees F (minus 160 Celsius). At help of specially installed compressors that enables it to be this temperature, natural gas becomes liquid and its volume loaded as gas cylinders for vehicles. reduces 615 times. LNG has high energy density, which makes The process consists of drawing the natural gas from it useful for energy storage in double-walled, vacuum-insulated underground pipelines by the compressor. The composition of tanks as well as transoceanic transportation. pipeline natural gas varies considerably depending on the time of year, pipeline demand, and pipeline system. It may contain The production process of LNG starts with Natural Gas, impurities, like oil, particulates, hydrogen sulphide, oxygen or being transported to the LNG Plant site as feedstock, after water. Hence, the modern day, quality LPG plant system filtration and metering in the feedstock reception facility, the consists of facilities to address these problems. Using LNG as feedstock gas enters the LNG plant and is distributed among the feedstock to make CNG and LPG eliminates or mitigates the identical liquefaction systems. Each LNG process plant each of the above stated concerns as contains no water or any consists of reception, acid gas removal, dehydration removal, such impurity. This eliminates the concerns for corrosion, mercury removal, gas chilling and liquefaction, refrigeration, plugging of fuel lines, and the formation of hydrates. fractionation, nitrogen rejection and sulfur recovery units. LPG Significant design innovation will involve development and CNG are made by compressing purified natural gas, then of liquefied gas technology that promises lower costs and stored and distributed in hard containers. Mostly, LPG station shorter scheduling time than either Liquefied Natural Gas is created by connecting a fuel compressor to the nearest technology or a pipeline transport as well as provision of natural gas pipeline distribution system. The process through unique solution to the development of distressed or stranded which Liquefied Natural Gas is produced consists of tree main gas reserves and alternative to associated gas re-injection. steps, namely:- Liquefied Petroleum Gas (LPG) can also be produced either as a by-product when refining crude oil or direct from the gas 57
  • 3. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 wells. The two most common LPG gases are known as 42.4% of the density of air and thus is lighter and may Commercial Propane and Commercial Butane as defined in BS disappear in case of leakages. 4250 [2] Up to 15kg and generally used for leisure applications and IV. 4. NATURAL GAS AND LPG mobile heaters. Commercial Propane is predominately stored in red cylinders and bulk storage vessels and especially used LG carriers has proven considerable good safe ship in term for heating, cooking and numerous commercial and industrial of designed, constructed, maintained, manned and operated of applications. LPG has one key characteristic that distinguishes all the merchant fleet of today. So far they have low accident it from Natural Gas. Under modest pressure LPG gas vapor record and non major has lead to release of large amounts of becomes a liquid. This makes it easy to be stored and LG have ever occurred in the history of LG shipping. transported in specially constructed vessels and cylinders. The Nevertheless, there have been major concerns regarding safety combustion of LPG produces Carbon Dioxide (CO2) and water of LG shipping and vivid that one catastrophic accident has the vapor therefore sufficient air must be available for appliances potential for serious consequential fatal and environmental to burn efficiently. Inadequate appliance and ventilation can damage. Therefore it became imperative to use IMO Goal - result in the production of toxic Carbon Monoxide (CO). All based and risk based instruments to quantify a baseline risk things being equal, it produces much less hydrocarbon level to identify and evaluate alternative risk control options compare to diesel. Hazards associated with LPG ships are for improved safety. Toward zero accident and zero, incident, linked to the gas characteristics that attract beyond apart from normal SOLAS standards for all ships, there are compliances operability and design policy. Selection of this additional international regulation / Code for the Construction towards centralized reduction of GHGs will depend on ease of and Equipment of Ships Carrying Liquefied Gases in Bulk this use, performance and cost. include- The IGC Code. This Code is applicable to Liquefy gas carriers which are made mandatory under the SOLAS III. . NATURAL GAS PROPERTIES Convention. Thus, Risks associated with LPG ships encompass the following Everyone dealing with the storage and handling of LPG areas: should be familiar with the key characteristics and potential hazards. Matter either in their solid, a liquid or a gaseous form i. loading is made from atoms which combine with other atoms to form ii. shipping in special purpose vessels molecules. Air is a gas, in any gas, large numbers of molecules iii. Unloading at the receiving terminal. are weakly attracted to each other and are free to move about iv. Third party risks to people onshore or onboard in space. A gas does not have a fixed shape or size. Each gas that the air is composed of consists of various different NG shipping industry is undergoing considerable changes, properties that add to the overall characteristics of a particular e.g. an expected doubling of the fleet over a 10-year period, gas.[3] Gases have certain physical and chemical properties emergence of considerable larger vessels, alternative that help to differentiate a particular gas in the atmosphere. propulsion systems, new operators with less experience new Depending on different properties the gases are used widely in trading route, offshore operations and an anticipated shortage several applications. Below are some of the gases properties - of qualified and well trained crew to man Liquefies gas Natural gas may consist of: carriers in the near future. i. Methane CH4 -> .80% ii. Ethane C2H6 ->.20% With this development, there is tendency for gas shipping to iii. Propane C3H8 ->20% experience an increasing risk level in the time to come. iv. Butane C4H10 ->20% Most IMO previous rules were made on reaction basis, in v. Carbon Dioxide CO2->.8% this age of knowledge employment of the new philosophy to vi. Oxygen O2 ->0.2% design construct and operate based on risk and considering vii. Nitrogen N2 ->5% holistic factors of concern for sustainability and reliability viii. Hydrogen sulphide H2S ->5% remain a great invention of our time to save LPG ship and ix. Rare gases-> A, He, Ne, Xe trace shipping. Hazards associated with LPG ships are linked to the gas characteristics and beyond compliances operability and design. V. MARITIME REGULATION CNG are a non toxic gas liquid at -259 °F / -162 °C which ignites at 1350°F / 732°C. The octane number is 120; it can The International convention for the Safety of Life at Sea inflame having a share of 5.3 to 15% in air. Methane has only (SOLAS) is the fundamental IMO instrument that deal with regulation requirement for basic construction and management 58
  • 4. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 for all types of ships. It covers areas like are stability, machinery, electrical installations, fire protection, detection The code specifies the ship survival capability and the and extinction systems, life-saving appliances, Surveys and location of cargo tanks. According to the type of cargo, a inspections, SOLAS also contains a number of other codes minimum distance of the cargo tanks from the ship’s shell related to safety and security that applies to shipping in plating is stipulated in order to protect the cargo in case of general. Examples of these are the Fire Safety Systems Code contact, collision or grounding events. Thus the code (FSS Code), the International Management Code for the Safe prescribes requirements for ships carrying different types of Operations of Ships and for Pollution Prevention (ISM Code) liquefied gas, and defines four different standards of ships, as and the International Ship and Port Facility security Code described in Table 1. LNG carriers are required to be ships of (ISPS Code). These codes imply requirements aiming at type 2G and all LNG carriers should be designed with double enhancing the safety on Liquefy Gas (LG) shipping activities hull and double bottom, while 2PG type is for LPG Ships. as well as shipping in general [4, 5] Classification society rules apply for structural strength TABLE 1 while special code for ships carrying liquefied gas included in REQUIREMENT FOR SHIP CARRYING LIQUEFIED the SOLAS regulations- the IGC code. Other IMO regulations GAS pertaining to safety are contained in the International Ship Cargo convention on Load Lines which addresses the limits to which type a ship may be loaded, the International Convention for the 3G Require moderate prevention method Prevention of Collisions at Sea (COLREG) addressing issues 2G Ship less than 150m Require significant related to steering, lights and signals and the International preventive measure Convention on Standards of Training, Certification and Watch 2PG Require significant preventive measure keeping for Seafarers (STCW Convention) which addresses cargo are carried in C tanks issues related to the training of crew. The International 1G Require significant maximum preventive Convention for the Prevention of Pollution from Ships measure (MARPOL) addresses issues related to marine and air pollution from ships. These regulations are applicable to all ships as well as LPG ships. The issue of global warming has The IGC code requires segregation of cargo tanks and cargo initiated MARPOL annex VI, was given preferential vapor piping systems from other areas of the ship such as acceptance beyond tacit procedure and there is indication that machinery spaces, accommodation spaces, control stations; it more will follow [6] also prescribes standards for such segregation. It provides standards for cargo control rooms and cargo pump-rooms are VI. MARITIME REGULATIONS FOR LIQUIFY GAS as well as standards for access to cargo spaces and airlocks. It REGULATION defines requirements for leakage detection systems, as well as loading and unloading arrangements. Different types of cargo IMO regulation for safety regarding carriage of gas was containment systems are permitted by the IGC code, and the never specifically for LNG, CNG or LPG carriers. However two main types of containment systems in use in the world safety regulations exist in order to ensure the LPG ships are liquefied tanker fleet are membrane tanks and independent safe. Thus Gas carriers need to comply with a number of tanks. Membrane tanks are tanks which consist of a thin layer different rules that are common to all ship types, as well as a or membrane, supported through insulation by the adjacent set of safety regulations particularly developed for ships hull structure. The membrane should be designed in such a carrying liquefied gas and the their crew as well as site way that thermal expansion or contraction does not cause selection and design of LG terminals. This include issues undue stress to the membrane. The independent tanks are self- relating to control of traffic near ports, local topology, weather supporting in that they do not form a part of the ship’s hull. conditions, safe mooring possibility, tug capability, safe [10] distances and surrounding industry, population and training of terminal staff. These considerations contribute to enhance the The IGC code defines three categories of independent tanks: safety of LPG shipping in its most critical phase, i.e. sailing in Type A, B and C. Type C tanks are pressure tanks for LPG restricted waters or around terminal and port areas. and will not be required for LNG vessels since LNG are transported at ambient pressure. Regardless of what The IGC code prescribes a set of requirements pertaining to containment system is used, the tanks should be design taking safety related to the design, construction, equipment and factors such as internal and external pressure, dynamic loads operation of ships involved in carriage of liquefied gases in due to the motions of the ship, thermal loads, sloshing loads bulk. The IACS unified requirements for gas tankers were into account, and structural analyses should be carried out. A partly derived from the IGC code. separate secondary barrier is normally required for the gas 59
  • 5. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 liquefied gas containment systems to act as a temporary 95, ISM code, tanker familiarization training, as well as flag containment of any leakage of LNG through the primary state or company specific training requirements that go beyond barrier. For membrane tanks and independent type a tanks, a these international regulations [12, 13] complete secondary barrier is required. For independent type B tanks, a partial secondary barrier is required, whereas no The competence level of Liquefied gas crew has generally secondary barrier is required for independent type C tanks. been regarded as quite high compared to that of other ship The secondary barrier should prevent lowering of the types. A study presented in demonstrates that the performance temperature of the ship structure in case of leakage of the score of crew onboard gas and chemical tankers are the best primary barrier and should be capable of containing any among cargo carrying ships, second only to that of passenger leakage for a period of 15 days. vessels. STCW 95 contains minimum training requirements for crew engaged in international maritime trade. In particular, The code contains operational requirements related to i.e. chapter V of the STCW code contains standards regarding cargo transfer methods, filling limits for tanks and the use of special training requirements for personnel on certain types of cargo boil-offs as fuel as well as requirements on surveys and ships, among them liquefied gas carriers. One requirement for certification. Equivalents to the various requirements in the masters, Officers and ratings assigned specific duties and code are accepted if it can be proven, e.g. by trials, to be as responsibilities related to cargo or cargo equipment on all effective as what is required by the code. This applies to types of tankers, e.g. LNG tankers, is that they shall have fittings, materials, appliances, apparatuses, Equipments, completed an approved tanker familiarization course. Such a arrangements, procedures. Additional requirements regarding course should have minimum cover the following topics: insulation and materials used for the cargo containment systems as well as construction and testing, piping and valving i. • Characteristics of cargoes and cargo toxicity etc. are included in the IGC code. The IGC code also requires ii. • Hazards and Hazard control certain safety equipments to be carried onboard LPG carriers. iii. • Safety equipment and protection of personnel These include ship handling systems such as positioning iv. • Pollution prevention systems, approach velocity meters, automatic mooring line monitoring and cargo handling systems such as emergency The course must provide the theoretical and practical shutdown systems (ESD) and emergency release system knowledge of subjects required in further specialized tanker (ERS). In addition, systems for vapor, fire detection, fire training. Specialized training for liquefied gas tankers should extinguishing (dry chemical powder) and temperature control as a minimum include the following syllabus: are required. i. • Regulations and codes of practice In addition to the numerous regulations, codes, ii. • Advanced fire fighting techniques and tactics recommendations and guidelines regarding gas carriers issued iii. • Basic chemistry and physics related to the safe by IMO, there are extensive regulations, recommendation and carriage of liquefied gases in bulk guidelines under international and local umbrella related to iv. • Health hazards relevant to the carriage of liquefied safety LPG shipping exist that undoubtedly contributing to the gas high safety standard and the good safety record that has been v. • Principles of cargo containment systems and Cargo- experienced for the fleet of LG carriers. e.g. standards of best handling systems practice issued by SIGTTO (The Society of International Gas vi. • Ship operating procedures including loading and Tanker & Terminal Operators) [4, 11] discharging preparation and procedures vii. • Safety practices and equipment viii. • Emergency procedures and environmental VII. TRANING REQUIREMENT protection Any person responsible for, or involved with, the operation and dispensing of LPG should have an understanding of the In addition to these training requirements, masters, chief physical characteristics of the product and be trained in the engineering officers, chief mates, second engineering officers operation of all ancillary equipment. Thus acquiring sufficient and any persons with immediate responsibilities for loading, crew with the required level of experience, training and discharging and care in transit of handling of cargo in a LG knowledge of LG are believed to be one of the major safety- tanker are required to have at least 3 months sea service on a related challenges to the maritime LG industry in the years to liquefied gas tanker. Due to the extensive training come. In addition to strict regulations on the ship itself, there requirements and experience level of their personnel, the are also extensive international regulations specifying the maritime LNG industry claims that the crew sailing the LNG necessary training and experience of crew that operate LPG fleet are among the best in the world. However, a shortage of carriers. These include the international rules on training experienced LG crew is foreseen in the near future especially requirements are contained in regulations such as the STCW with the expected growth of the LPG fleet. 60
  • 6. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 VIII. TRANSPORTATION OF LPG INIAND WATER Ship Concept design - is very important in shipping and it account for 80 percent of failure, therefore compliance and making of optimal design has a great impact in ship whole life cycle. The impact of environment in ship design is very LPG and CNG and LNG are next in line of alterative for difficult because of large numbers of uncertainties. transportation to gasoline because of their associated Environmental impact hat need to be taken into considerations environmental benefits including reduction of GHGs. Thus, it in concept design can be classified into the following: is more useful for countries with natural gas resources and a Operations: considering limiting life cycle of ships at estimate relatively good gas distribution system. LPG has been of 25 years, issues relating to the following are equally not explored in the 1930s but its used has been slowed because of easy to quantify in design work, even thus a lot of research favorable economy of petroleum. However, the current threat effort has been set on move on this, but the call of the day of climate change has increased the focus on alternative require allowable clearance and solution to be given to the transport fuels which include. Countries with programmes on following: Known emission, Accidental, Ballast waste, the use of CNG and LPG as a transport fuel include the USA, Coating Canada, UK, Thailand, New Zealand, Argentina and Pakistan Commercial forces: where company that or product that [1,2] CNG and LPG are used in both private vehicles and operate in unenvironmental friendly way, people are prone to transport fleets. It is estimated that about 250 million vehicles spurn the companies products and service, there fore having are using this fuel worldwide, and its use is on the increase, impact on company return on investment. representing 2% of total global transport fuel use. The Construction and Disposal- use of meticulous scantling and advantages of using LPG are: factors worth consideration with the ship at the end of her life i. Environmental friendliness cycle ii. reduced engine maintenance cost Shipboard environmental protection should Pollution iii. Improved engine and fuel efficiency Prevention (P2) or Pollution Control. Pollution Prevention Use fewer environmentally harmful substances and generate However limitations are the following: less waste on board. Pollution Control: Increase treatment, i. Storage containment processing, or destruction of wastes on board. The basic P2 ii. High cost of conversion principles follow: Eliminating the use of environmentally iii. Need for high skill operator harmful chemicals and reducing the amount of waste we generate on board is often better that treating it on board. Each category of this required thorough, holistic risk, goal Typical environmental green house gas release from different based design and operability assessment for safety, reliability prime movers is shown in Table 2. and protection of environment 5.1 Environmental concern- a driving force for beyond compliance policy TABLE 2 Over the last decade, each passing years has been augmented concerned about issue of environment importance ENVIRONMENTAL PERFORMANCE in design, construction, operation and beneficial disposal of EMISSION LPG GASOLINE DIESEL marine articraft .the overriding force is increasing the COx 1 10.4 1.2 resources of the planet that we live and that only a few are HC 1 2.0 1.2 renewable. This accumulated to production that has elements NO 1 1.2 1.1 of long-term sustainability of the earth. Precipitated effect over PM neg present Very high the year has call for public awareness and translated into SOx neg neg Very high impact through these the following manners: Regulations: public pressure on governmental and non- Emission is inherent consequence of powered shipping, Fuel governmental organization regulation due to untold stories of oil burning as main source, Continuous combustion disaster and impact, the public is very concerned and in need machineries - boilers, gas turbines and incinerators. And this of fact that if the quality of life of people enjoy is to be made the following issue very important: sustained, for them and the future generation then the environment must be protected. conspicuous issue, expertise i. Worldwide focus of fuel-> Exhaust gas emission law and finding of regulations make them to go extra length on by IMO and introduction of local rules unseen issue, contrasting between the two, while commercial ii. Emission limits driving evolution to development and force act on hat will be forth problems. adaptation to new technology 61
  • 7. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 iii. Solution anticipated to maintenance of ship life cycle Towards sustainable reliability, it is preferable to use at average of 25 years stochastic and probabilistic methods that could help improve iv. Focus is currently more on, NOx and SOx – HC, COx in the existing methodology this method involve absolutism and particulate will soon join that will cover all uncertainty complimented by historical and v. Consideration involves not only fuel use and design holistic matrix investigation. Hybridizing models is also a plus but also operational issues. for the best solution of sustainable maintenance of navigation channel. Beyond compliance towards meeting required safety level and life cycle and environmental protection required Table 3 below shows the environmental regulatory demand of systematic employment of hybrid of OBS and RBS systems. out time for ships that need to be considered Below is the general step of RBS and OBS which can be in design and operation of LPG ships. apply for above described characteristic of LPG Ships. TABLE 3 ENVIRONMENTAL DEMAND FOR SHIPS X. COMPONENTS OF GOAL BASED STANDARDS Environme Environmental Demand ntal parameters Ship design Need for longer safe life cycle Objective -based standards (OBS) are ship safety standards comprising five tiers (see Figure 1): Constructi on High worker safety standards, Low energy input Level I, consists of goals expressed in terms of safety Emission Minimum pollution and emission, objectives defined by risk level. Minimum Sox, Nox and Cox, PMs-Zero discharge Level II, consists of requirements for ship Scrapping Zero harmful emission Operations Efficient maneuverability features/capabilities, defined by risk level, that assure waste, Energy Maximum fuel efficiency achievement of ship’s safety objectives. Antifoulin g Harmless LEVEL III, here Tier IV and V are to be verified for Ballast water Zero biological invasion or transfer of alien species compliance with Tier II. Sea mammal Maneuverability capability Level IV, consists of rules, guidelines, technical procedures Interaction and programs, and other regulations for ship designing and Accident Able officer, Ship structure, Integrity ship operation needs, fulfillment of which satisfies ship’s Fire Harmless Wave feature/capability requirements. wash of High speed Zero inundation and spray ashore Level V, consists of the code of practice, safety and quality Marine craft systems that are to be applied to guarantee the specified rules by quality level. IX. .HYBRID USE OF HIGH LEVEL OBJECTIVE BASED AND SAFETY RISK BASED DESIGN TOWARDS BEYOND COMPLIANCE It is clear that the shipping industry is overkilled with rules and recent environmental issues are have potential to initiate new rules, this made firms to selectively adopt “ beyond compliance “ policy that are more stringent than the required extant law due to . Beyond compliance policy are mostly intra – firm process – which could be power based or leadership based. it draw insight from institutional theory, cooperate social performance perspective, and stakeholder theory that relate to internal dynamic process. While external forces create expectation and incentive for manager, intra firm politics influence how managers perceive, interpret external pressure and act on them [7, 14] Policy towards beyond compliance fall into 2 categories: i. Whether they are now required by law but they are consistent with profit maximization. ii. Requirement by law and firm are expected to comply by them. 62
  • 8. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 RISK = Hazard x Exposure (an estimate on probability that High level Goal Assessment certain toxicity will be realized). While HAZARD: Anything -Standards Requirement Level that can cause harm (e.g. chemicals, electricity, natural - Functional Requirement 1&2 disasters) Severity may be measured by: Analysis Goal Compliance i. No. of people affected Level 3 ii. Monetary loss iii. Equipment downtime IMO Instruments Level iv. Area affected Class Guides 4&5 v. Nature of credible accident process Design process Approval Risk ranking index according to level of risk the tables bellow show an example of risk matrix (Table 4) with assignments of risk level identifies by number index. Secondary standards Table 4: Risk level matrix -for company or individual Consequence Criteria 1 2 3 4 5 ships Insignificant Minor Moderate Major Catastrophic The consequence is almost Very Very High Fig. 1: High level Goal Based Assessment A- certain to occur in most Medium (M) High (H) High (H) High (VH) circumstances (VH) The consequence is likely to Medium High Very High B- Medium (M) High (H) occur frequently (M) (H) (VH) Possible and likely for the Medium High C- consequence to occur at some Low (L) High (H) High (H) (M) (H) A. Sustainable Risk Assessment time The consequence is unlikely to Medium Medium D- Low (L) Low (L) High (H) Sustainability remain a substantial part of assessing risk and occur but could happen (M) (M) The consequence may occur life cycle of ships– however, they are very complex and Likelihood Medium Medium E- but only in exceptional Low (L) Low (L) High (H) require long time data for accurate. Environmental risk and circumstances (M) (M) Environmental impact assessment (EIA) procedure is laid out by various environmental departments and will continue to remain similar except that the components of risk area cover Risk management is the evaluation of alternative risk different uncertainty to sustain a particular system are reduction measures and the implementation of those that different. EIA has been a conventional process to identify, appear cost effective where Zero discharge = zero risk, but the predict, assess, estimate and communicate the future state of challenge is to bring the risk to acceptable level and at the the environment, with and without the development in order to same time, derive the max Benefit [10] advise the decision makers the potential environmental effects of the proposed course of action before a decision is made. RBS is improvised version of EIA where holistic consideration, community participation, expert rating, cost XI. COMPONENTS OF SYSTEM BASED SAFETY RISK benefit analysis and regulatory concerned are core part of the ASSESSMENT philosophy leading to reliable decision making and sustainable system design and operation. In risk assessment, serenity and probability of adverse consequence (HAZARD) are deal with System based safety assessment targets: through systematic process that quantitatively measure , perceive risk and value of ship using input from all i. Iidentification of potential hazard scenarios and concerned- waterway users and experts [8, 14] major impact to ship Shipping and ship design which could lead to significant safety or operability 63
  • 9. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 consequences as well recent call for policies chance The risk analysis (step 2) comprises a thorough and procedural major effects investigation of accident statistics for liquefy gas carriers as ii. Verification of current design, construction and well as risk modeling utilizing event tree methodologies for the operations ensure that risk from identified scenarios most important accident scenarios, based on the survey of meet risk acceptability criteria accident statistics and the outcome of the HAZID leading to iii. If not, to recommend additional RBA process and generic accident scenarios recommendation for further risk available technology for control and protection that analysis. Figure 2 shows formal safety assessment steps. can reduce risk to suitable level. Bellow is the general RBA steps: Step 5 Step 1 Step 2 desision Step 3 Step 4 Hazard Risk and Optiions Cost RBA STEPS: identification Analysis2 Control Benefit recommendatio n STEP 1 - HAZID: The HAZID (step 1) should be conducted a in a technical meeting including brainstorming sessions, from various sectors within the LPG industry, i.e. ship owner/operator, shipyard, ship design office/maritime engineering consultancy, Fig. 2: Risk assessment and analysis steps equipment manufacturer, classification society and research centre/university. The risk analysis essentially contains two parts, i.e. a frequency assessment and a consequence assessment. The Common identifiable hazards are: frequency assessment, involve estimation of frequency of generic incidents using reasonable accident statistics derived i. Emission to air, water and soil from the selected accident scenarios which should also be ii. Shipboard cargo tank and cargo handling equipment compared with similar studies for liquefy gas carriers as well iii. Storage of tanks and Piping as other ship. The consequence assessment should be iv. Safety Equipments and Instruments performed using event tree methodologies. Risk models can be v. Ruder failure in inland water developed for each accident scenario and event trees vi. Crew fall or slip on board constructed according to these risk models utilizing accident vii. Fault of navigation equipments in inland water statistics, damage statistics, fleet statistics, simple calculations viii. Steering and propulsion failure modeling and expert opinion elicitation [15] ix. Collision with ship including Passing vessel hydro dynamic effects The frequency and consequence assessments provide the x. Terrorist attack or intentional incident risk associated with the different generic accident scenarios xi. Potential Shortage of crew which can be summarized in order to estimate the individual xii. Navigation and berthing procedure and societal risks pertaining to liquefy gas carrier operations and design. Based on available accident statistics and results The results from the HAZID should be recorded in a risk from the HAZID, eight generic accident scenario umbrellas register stating total number of hazards, different operational that required deep analysis are: categories. The top ranked hazards according to the outcome of the HAZID can be selected and given respective risk index i. Collision based on qualitative judgment by the HAZID participants from ii. Fire or explosion diverse field of expert. It should emphasize on the study of iii. Grounding existing situations and regulations including policies in place, iv. Contacts present performance, flaws and survey on parties feeling on v. Heavy weather/loss of intact stability acceptability and procedures. vi. Failure/leakage of the cargo containment system vii. Incidents while loading or unloading cargo LPG STEP 2 - Hazard analysis viii. Emission ship power sources 64
  • 10. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 The first five generic accident scenarios are general in the ii. Grouping of the measures into possible risk control sense that they involve all types of ships; wile 6 and 7 accident options using scenarios are specific to gas carriers and 8 concerned new a. -General approach- which provides risk environmental issue driving compliance and technology for all control by controlling the likelihood of ships. Selected accident scenarios to investigate frequency initiation of accidents, and may be effective assessment could provide a sufficiently accurate estimate of in preventing several different accident initiating frequencies for the eight selected accident scenarios. sequences; and Figure 3 shows risk model for explosion case. b. -distributed approach - which provides control of escalation of accidents, together with the possibility of influencing the later stages of escalation of other, perhaps unrelated, accidents. And this followed by assessment of the control options as a function of their effectiveness against risk Loading Condition Loading Condition Model Model reduction. Engine Engine room room Fire Protection Model Fire Protection Model CONSEQUENCE STEP 4 : COST BENEFIT ASSESSMENT (CBA) Cargo leakage Model Cargo leakage Model Fire Explosion Fire Explosion Model Model consequence consequence Accommodation Accommodation Risk -Cost - Benefit analysis to deduce mitigation and LPG Hazard Model LPG Hazard Model options selection Proposed need for new regulations based on Suvivability Model Suvivability Model mitigation and options Compressor Compressor room room Evacuation model Evacuation model i. CBA quantification of cost effectiveness that provide basis for decision making about RCO identified, this Fig. 3: Risk model for explosion scenario include the net or gross and discounting values. ii. Cost of equipment, redesign and construction , documentation, training , inspection maintenance and Identification of accident scenario that is significant to drills, auditing , regulation , reduced commercial used risk contribution should consider use of: and operational limitation ( speed , loads ) iii. Benefit could include , reduced probability of fatality ,injuries, serenity and negative effects as well as on health , severity of pollution and economic losses i. Holistic risk assessment of major treat using RBA and OBS oodel including application of stochastic. STEP 5 : DECISION MAKING ii. Probabilistic and deterministic methods to increase This step involves: reliability and reduce uncertainties as much as possible this including using tool comprising i. Discussion of hazard and associated risks foreseeable scenarios and scenario event, such tolls ii. Review of RCO that keep ALARP are : iii. Comparison and rank RCO based on associated cost a. Accident modeling model and benefit b. Estimation of risk, accident frequency and consequences Specification of recommendation for decision makers output could be use for “beyond compliance” preparedness and rulemaking tools for regulatory bodies towards measures and STEP 3 - RISK CONTROL contribution for sustainability of the system intactness, our planet and the right of future generation. In order to select Risk control measures are used to group risk into a limited between alternative technical or regulatory solutions to number of well thought out practical regulatory options. specific problems the first three RBA steps (HAZID, risk Consideration should focus on: assessment, RCOs) can fit into the development of high-level goals (Level 1) and functional requirements (Level 2) of OBS. i. Specification of risk control measures for identified Equally, the last three steps (RCOs, CBA, and scenarios Recommendations) could feed into Level IV and V of OBS 65
  • 11. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 XII. UNCERTAINTY risk acceptance criteria for crew and society for LPG tankers should be established prior to and independent of the actual Uncertainty will always be part of our activities because of risk analysis. The overall risk associated with LPG carriers limitation of knowledge of unseen in real world settings, issues should be concentrated in the reduction desired areas ALARP, associated with uncertainty are normally. where cost effective risk reduction measures should be sought in all areas. Three areas or generic accident scenarios where i. Influences on recovery process which together are responsible for about 90% of the total risk are: Collision, grounding and contact, and they are related in ii. Test of new advancements that they describe situation where by the LPG vessel can be iii. Influence on policy damaged because of an impact from an external source support inland water like vessel or floating object, the sea floor or iv. Address system changes over time submerged objects, the quay or shore or bad weather. Figure 4 and 5 show prescription risk acceptability analysis graphs. v. services & resources Estimating uncertainty including further validation, policy issues and rating could be obtained through the relation: R(P1c) = R(E1) x W(E1,P1) + R(E2) x W(E2,P1) + R(E4) x W(E4,P1) Where R= rating, E= environmental factor, P= Policy factor Uncertainty is necessary because of highly variable nature of elements and properties involved with the situation require simulate of extreme condition and model – using combination mathematical modeling and stochastic techniques while considering all factors in holistic manner that cover: i. Risk areas and assessment – taking all practical using historical data’s and statistics that include all factors - Public health (people > other species) Fig. 4: ALARP diagram – Source [IMO] ii. Mitigation of risk assessment and risk areas - This - 0. 0. 1. - 0. 0. 1. - 0. 0. 1. 1. 1.0 0 5 0 1. 0 0 5 0 1. 0 0 5 0 0 involves making permanent changes to minimize 0. 0 effect of a disaster- Immediacy: (Immediate 1. A - 1.0 0 threat>delayed threats) 0. 0 - B 1.0 1. iii. Panel of expert -Reach out to those who are capable 0 0. 0 to extend hand and do the right thing at the risk area- 1. C - 1 .0 0 Uncertainty (More certain > less certain) 0. 0 - D 1.0 1. iv. Community participation - Educate all concern about 0 0. 0 the going and lastly place firm implementation and 1. E - 1.0 monitoring procedure. For adaptability (Treatable > 0 0. 0 untreatable) - 1.0 F 1. 0 0. 0 v. Emergency response – provide monitoring and G - 1.0 information facilities and make sure necessary - 1.0 0. 0 0. 5 1. 0 - 1 .0 0. 0 0. 5 1. 0 - 1 .0 0. 0 0. 5 1. 0 - 1.0 0. 0 0. 5 1. 0 information is appropriately transmitted and received by all XIII. RISK ACCEPTABILITY CRITERIA Fig.5 Matrix plot analysis of system ALARP The diagram below gives overall risk reduction areas By studying the risk models associated with these scenarios, identification and preliminary recommendation, In order to four sub-models in particular stands out where further risk assess the risk as estimated by the risk analysis, appropriate 66
  • 12. Canadian Journal on Environmental, Construction and Civil Engineering Vol. 2, No. 5, June 2011 reduction could be effective. These are the accident frequency The economic benefit and risk reduction ascribed to each risk model, the cargo leakage frequency model, the survivability control options should be based on the event trees developed model and the evacuation model. Particularly, related to during the risk analysis and on considerations on which collision, grounding and contact, it is recommended that accident scenarios would be affected. Figure 5 shows cost further efforts in step 3 of this FSA focus on measures relating benefit analysis representative graph. Estimates on expected to: downtime and repair costs in case of accidents should be based on statistics from shipyards. i. Navigational safety. improvements ii. Maneuverability. Improved maneuverability Extended use of tugs might reduce the frequency of XIV. BEYOND COMPLIANCE SHIP DESIGN contact and grounding events near the terminals. iii. Collision avoidance. i.e. warning boats in busy waters Existing design tools cannot, at least with any degree of to clear the way for the LPG carrier. reliability, be used to design a vessel to operate will ensure iv. Cargo protection. Measures to prevent spillage environmental reliability for LPG ships and operation in through enhancing the cargo containment system’s shallow or restricted waters. This is because of the extreme on- ability to maintain its integrity linearity of hull and propulsion characteristics under these v. Damage stability. Reducing the probability of sinking conditions. In general, naval architects and marine engineers though enhancement of survival capabilities in are educated and equipped with knowledge, skills, design damaged condition processes that permit continuous checking balancing of vi. Evacuation arrangements and associated consequence constraints and design tradeoffs of vessel capabilities as the through improvements relating to evacuation design progresses. procedures, escape route layout or life saving appliances. Figure 6 shows the CBA balancing The intended result of the process is the best design given process curve for sustainable design. the basic requirements of speed, payload, and endurance. Risk control options step 3 can be identified and prioritized at Focus is not placed on top down model of generic design technical workshops, such meting could consider identification based on risk where all areas of concerned are assessed at and selection of risk control options for further evaluation and different stages of design spiral as well as risk of cost benefit assessment. This part of the FSA also contained a environmental consequence for risk involved in operability in high-level review of existing measures to prevent accidental restricted water. Operational wise, recent time has seen real release of gas. attempt to fully integrate human operational practices with Diferent betw cost of polution een vessel design. costt control andenvironm dam etal age M umsumof cost inim C of polutioncontrol ost H dam cost w igh age ith no control N econom gainfrom o ic polusion control C of dam from ost age polution M umsumof cost inim Fig. 6 Cost Benefit Analysis Figure 7: Ship Design Spiral Acceptable quotient-= BENEFIT RISK / COST (1) Evolving simulation technology, however give hope for assessment of extreme engineering to mitigate extreme 67