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AGING PROCESS
Its Trustable Indicators & Management Strategy in
Pharmaceutical Manufacturing
Roohi B. Obaid, R. Ph., M. Phil.
23 Dec 2017
Opening Message
Lets keep wheel
of struggling
moving on for
Re-learning
De-
learning
Learning
Testing Specifications
Testing Specifications
Dissolution
Testing Specifications
Dissolution
CU
Testing Specifications
Assay
Dissolution
CU
Testing Specifications
Assay
Dissolution
CU
Testing Specifications
Assay
Dissolution
CU
Environmental Specifications
Testing Specifications
Assay
Dissolution
CU
Environmental Specifications
Building
Testing Specifications
Assay
Dissolution
CU
Environmental Specifications
Building
Mechanics
Testing Specifications
Assay
Dissolution
CU
Environmental Specifications
Building
Mechanics
Mfg process
Testing Specifications
Assay
Dissolution
CU
Environmental Specifications
Building
Mechanics
Mfg process
Materials
Testing Specifications
Assay
Dissolution
CU
Environmental Specifications
Building
Etc. etc.
Mechanics
Mfg process
Materials
Testing Specifications
Assay
Dissolution
CU
Environmental Specifications
Building
Etc. etc.
Mechanics
Mfg process
Materials
Testing Specifications
Assay
Dissolution
CU
Purity
Environmental Specifications
Building
Etc. etc.
Mechanics
Mfg process
Materials
Testing Specifications
Assay
Dissolution
CU
Purity
Environmental Specifications
Building
Etc. etc.
Mechanics
Mfg process
Materials
Same
Testing Specifications
Assay
Dissolution
CU
Purity
Same
Integrity
Environmental Specifications
Building
Etc. etc.
Mechanics
Mfg process
Materials
Back Mirror
1960s-90s, Global companies
Unable to manufacture even
simple drugs
e.g. Moxifloxacin,
Atorvastatin, Glimiperide,
Paroxetine
1960s-90s, Global companies
Unable to manufacture even
simple drugs
e.g. Moxifloxacin,
Atorvastatin, Glimiperide,
Paroxetine
Local companies
Could not compete that
emerged afterwards in
surroundings
See neighbours
1960s-90s, Global companies
Unable to manufacture even
simple drugs
e.g. Moxifloxacin,
Atorvastatin, Glimiperide,
Paroxetine
Local companies
Could not compete that
emerged afterwards in
surroundings
See neighbours
Shut down of global facilities
e.g. Ciba Geigy, Beecham,
Welcome, Pfizer, Wyeth,
Pharmacia, Opal, Sanofi
1960s-90s, Global companies
Unable to manufacture even
simple drugs
e.g. Moxifloxacin,
Atorvastatin, Glimiperide,
Paroxetine
Local companies
Could not compete that
emerged afterwards in
surroundings
See neighbours
Shut down of global facilities
e.g. Ciba Geigy, Beecham,
Welcome, Pfizer, Wyeth,
Pharmacia, Opal, Sanofi
Companies having moderate
or new facilities
Not in operation as per
capacity
Uncertainty prevails
Case study of
Genzyme
Case study of
Genzyme 15 year old plant, everything going good
Case study of
Genzyme
Rapidly growing
15 year old plant, everything going good
Case study of
Genzyme
Rapidly growing Approval after approvals
15 year old plant, everything going good
Case study of
Genzyme
Rapidly growing Approval after approvals
Scale up production
15 year old plant, everything going good
Case study of
Genzyme
Rapidly growing Approval after approvals
Scale up production Virus in bioreactor identified
15 year old plant, everything going good
Case study of
Genzyme
Decontamination Cost, Renovation, Fine …
Rapidly growing Approval after approvals
Scale up production Virus in bioreactor identified
15 year old plant, everything going good
Case study of
Genzyme
Decontamination Cost, Renovation, Fine …
Rapidly growing Approval after approvals
Scale up production Virus in bioreactor identified
15 year old plant, everything going good
SHUT DOWN
A small warm up exercise to engage everyone
Please write key words that create uncertainty at
any time leading to stoppage of production and
drug shortage
For e.g.
Maintenance
overlook
Regulatory
emergence
Supplier shutdown
Hear
See
Smell
Depreciation
HVAC
unable to
adjust
changes
Number of
incidences
High degree
of manual
activities
Equipment
spare parts
availability
State of art
questionable
High
process
variability
Improper
outdated
analytics
Poor
maintenance
Equipment
age
Noor Nabi Lodhi
Coordinator
Zaynab Saaya
Coordinator
Almas Altaf
Coordinator
CCK is learning to efficiently disseminate knowledge, generate
discussion & make it effective
Please share key words
Table 1 Table 2 Table 3 Table 4 Table 5
Table 6 Table 7 Table 8 Table 9 Table 10
Table 11 Table 12
Table 1
30 to 60 sec please
Table 2
30 to 60 sec please
Table 3
30 to 60 sec please
Table 4
30 to 60 sec please
Table 5
30 to 60 sec please
Table 6
30 to 60 sec please
Table 7
30 to 60 sec please
Table 8
30 to 60 sec please
Table 9
30 to 60 sec please
Table 10
30 to 60 sec please
Table 11
30 to 60 sec please
Table 12
30 to 60 sec please
Thank you very much for your active participation
and willingness to generate & manage real time
knowledge
References: International Documents
of global discussions among regulators & subject
matter experts from multiple leading industries
Have a very good day

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Aging Process, Its Trustable Indicators & Management Strategy in Pharmaceutical Manufacturing