1. NARASIMHA KALLURI
E-Mail: narsimha10@gmail.com | Phone: 9731969317
~ Visionary Professional ~
Welding applications | NDT | Welding Technology
Targeting assignments in with Production Operations / Quality Management / New Product Development an
organization of high repute
Location Preference: Hyderabad / Bangalore / Overseas
CORE COMPETENCIES
Project Management
Welding Engineering
Cost Optimization
Quality Control & Assurance
Process Improvement
Research & Development
Liaison & Coordination
People Management
Testing & Inspection
ACADEMIC DETAILS
B.Tech. in Mechanical Engineering
from KSOU, Bangalore (Yet to get
provisional).
Diploma in Mechanical Engineering
from Jawaharlal Nehru Govt.
Polytechnic College, Hyderabad.
12th
from MPC Ravi Jr. College, Chityal
10th
from Board of Secondary
Education from ZPHS Appajipet.
CERTIFICATIONS
NDT Level –II (RT,UT, PT & MT)
PMP Work PMBok 4th
edition
HWP( Hazardous work permit) Issuer
Supervisory Skills
PERSONAL DETAILS
Date of Birth: 10th
August 1985
Languages Known: English, Hindi,
Telugu & Kannada
Address: 5-136, VV Extension, Kanaka
Nagar, Hosakote Town, Bangalore,
Karnataka, India – 562114
PROFILE SUMMARY
• Offering 10+ years of earned success in Quality Management, Welding,
Destructive, Non Destructive Testing, Fabrication, Testing &
Inspections and People Management
• Currently associated with Praxair India Technology Centre, Bangalore as
Development Associate - Welding
• Insightful knowledge of in SMAW, GMAW (MIG/MAG), GTAW, FCAW, OFW,
CAG, PAW,SAW and PAW dissimilar metals welding, non-ferrous welding,
Titanium welding, automation (robot) and semi automations
• Exposure in Special Welding Process like RMD, Hard facing, CMT, Force TIG,
By-cathode – TIG, Tri-Cathode (TPT), Tandem (GMAW), Orbital welding and
ensuring adherence to - ASME Section – IX: Boiler and pressure vessels
code, ASME Section – IIC: Materials & AWS D1.1: Structural Welding
Code
• Co-Ordinating with sales team for technical discussions and product
demonstrations
• Participating in API and ISO Audits
• Welding DATA analysis in Arc Agent software
• Highly skilled in preparing WPS & establishing PQR as per
code/specification requirements, in-line with project requirements
• Clear understanding of the industry, technology trends with the merit of
instituting quality control techniques to achieve product excellence at the
lowest overall cost
• Experience in planning production schedules as well as spares utilization,
product development and updating the systems with new techniques
• Possess analytical and planning skills with capabilities in training
ORGANISATIONAL EXPERIENCE
Praxair India Technology Centre, Bangalore 10’12- till date
Development Associate(Welding) – R&D
Sandvik Asia Pvt. Ltd., Hyderabad - Patancheru 03’11- 10’12
Production Engineer – Weld shop
CST Valinox, Hyderabad - Pashamailaram 03’07 – 03’11
Welding In-charge (SS Tube welding line)
SIRIS Limited, Hyderabad – LB Nagar 02’04- 03’07
Welder
Key Result Areas:
• Heading activities involving working out various requirements &
monitoring overall project operations for ensuring timely completion
• Coordinating projects for the set-up standards with answerability for
strategic utilization & deployment of available resources to achieve
organizational objectives
• Supervising the activity at sites and review of project schedule, ensuring
cost control within budget
• Conducting micro level planning of all above big and small activity
• Preparing cost sheets for welding and heading in-process improvements in the shop
2. • Providing training welders on new welding facilities, materials, technique
• Attending to field complaints and troubleshooting in the job site
• Administering purchasing function for the procurement for welding consumables and new product development &
supplier quality assurance
• Managing the processes of research, design, testing and introducing production of entire line of new printing/
packaging products and designing flow control
• Organising, planning and coordinating the entire product development including requirement analysis, finalising
specifications, designing manufacturing system
• Spearheading automation/ mechanization of welding facilities to suit the fabrication needs
• Performing welding procedure qualification & welder performance qualification tests for different kinds of welds;
monitoring stage wise welding jobs and preparing documents for the same
• Generating WPS & PQR and preparing reports
• Assisting in WQT on sub-contractors welders
• Reviewing production schedules, PWHT requirements and so on
• Organizing Safety Talks in shop floor
• Making root cause analysis of failure of running equipment, interpreting NDT results (PT, MT & RT); checking physical
& chemical property of metals (PMI, Hardness, Micro & Macro Examination) according to test certificate
• Imparting training to the customers and developing product demonstrations
• Contributing in on-stream inspection and tests to ensure the performance capacity of various machines and
equipment to ensure smooth operations
Highlights:
• Merit of completing quality projects within time by taking Developed Autogenious PAW process from existing GMAW
process for Royal Enfield Fuel tank component to decrease the process cost of 40% and to decrease the weld rejection
rate 10% by the time period of 1month.
• Implemented several measures to identify deformities, malfunctions or other abnormalities such as welding
discontinuities, Porosity, hardfacing cracks, distortions, discoloration, in parts / components / products
• Reduced the rejection rate by 10% and incidence of defects by 20% through measures such as Lack of penetration
issue for 8mm thickness SS 304 tube Square butt joint welding and without groove preparation for tube mill
application by using TPT Process.
• Successfully troubleshot issues such as Discoloration in orbital welding localised purging tool, it has come down to 1
from 4 as per AWS D18.1/D18.2
• Initiated successful development and implementation of TPT(TIG+Plasma+TIG) mechanism as well as the cost
reduction 40% and productivity improvement of 40% ,activities related to tube mill applications- Rensa tubes systems
along with design selection & quality control activities
• Initiated and developed auto stand off and dragging tool for Manual GMAW welding for Structural butt and fillet
welding’s, it has proven 20% of the productivity
PROJECTS
Accomplished the following projects:
• BHEL Haridwar - Bead Control without Bead Roll in Tube Mills
• Vallorec – GTAW by Cathode Torch Development for Tube Mils
• ONGC - GMAW Hard Facing for Mining equipment
• Harley Davidson – Two Wheeler Parts Welding with Plasma
• Royal Enfield – Two Wheeler Fuel Tank Welding with Plasma
• Honda – Two Wheeler Fuel Tank Welding Without Filler
• Sanghvi Cylinders – Tandem GMAW Torch Development for LPG Cylinders Welding
• DN wind – SAW to GMAW Conversations for Cost Reduction
• Kirby – SAW to GMAW Conversion Pre-building Engineering Systems
• AMW – Tandem Welding Development for Wheel Manufacturing