1. NIMESH K
Mobile: +919789898911/9791771220
E-Mail: NIKNA4U@outlook.com
Seeking senior level assignments in Production/Manufacturing, Process Enhancement & Quality
Assurance for manufacturing industry with an organization of high repute, preferably in South India
PROFILE SUMMARY
• A Six Sigma Certified Professional with 17 years of experience in:
Resource Management Production Operations Vendor Development
New Product Manufacturing Purchase & Sourcing Manpower Planning
Quality Assurance Store / Inventory Management Team Management
• Currently allied with CCE Asia Pvt. Ltd. as Manager (Projects)
• Leading the projects of designing and/or manufacturing and supply of precision engineering products, components or
assembies.
• Projects are inclusive of design, redesign or design optimization.
• Experience in enhancing processes & reducing costs; skilled in using optimization models for achieving cost reductions
• Proficient in creating designs & plans, layouts, working drawings and managing resources to ensure execution of projects
• Expertise in ensuring accomplishment of production and exposure of preparing daily activity / audit reports
• Well versed with different modules such as Kaizen, 5S, JIT, TPM/TQM, Quick Changing Tools (SMED), Quality Circles & QMS
• Proven abilities in interacting with suppliers for efficient negotiations on price, delivery schedule and other T&C
• Effective communicator with strong relationship skills, decision making and problem solving abilities
CORE COMPETENCIES
• Implementing Quality Management System and ensuring adherence to the same while ensuring compliance of various
quality measures
• Looking after technical activities like conceptual design, providing alternate design solutions, modelling & detailing of
various other components
• Planning detailed engineering activities and finalizing requirements & specifications in consultation with Engineering
and Production Departments
• Coordinating in product development including requirement analysis, finalising specifications, designing, prototype
development and testing activities
• Suggesting new ideas and preparing project proposals & technical specifications for smooth execution of projects
within the time & cost parameters
• Spearheading production activities involving working out requirements & monitoring overall plant operations for
ensuring timely completion
• Conceptualizing production operations and conducting feasibility studies & research and coordinating to determine
the viability based on the technical, financial & economic parameters
• Directing, leading and motivating workforce and imparting continuous on job training for accomplishing greater
operational effectiveness/ efficiency
WORK EXPERIENCE
Since Mar'14 CCE Asia Pvt. Ltd., Chennai, as Manager (Projects)
Key Result Areas:
• Managing gamut of activities which involves:
o Leading the design and / or manufacturing and supply of high precision engineering components for overseas
customers.
o Working for multi-level quality control processes and ensuring the same for designs as well.
o Establishing the customer satisfaction by continuous improvement.
o Handling clients for generation of new business by the process of desk to desk service
o Customizing the new designs as per requirement of customer for ensuring 100% customer satisfaction.
o Providing Designs redesigning or design optimization as per customer requirement and maximum value addition
to the product and services.
Highlights:
• Design, cost optimization, prototyping of working models, design support for mould making of fully automatic Air
purifier and humidifier for a European leader manufacturing high quality home appliances.
2. • Redesigning by optimizing product and process and also enhanced the product perpormance components and
assemblies of an electrically operated golf cart.
• The components are being manufactured and supplied.
• Preparation of Project charter, including scope, time frame and deliverables, approved by customer
• The members are closely monitored, measured and trained based on a skill matrix.
• A new account has been successfully established by providing innovative and unique solutions for a leading
manufacturer of home care products
• Cost reduction projects for a leading automotive industry
• Introduced a new business segment of designing and manufacturing press tools, moulds, fixtures, with in the
organization.
• A design automation in Pro/E for creating drawing for n' number of product variant, for a leading automotive
manufacturer
Oct'12-Mar'14 Rockworth System Furniture India Private Limited, Thailand as Senior Manager
Manufacturing
Key Result Areas:
• Lead a manufacturing unit producing 60 million per month.
• Executed new process improvement in order to increase the productivity and operational excellence
• Implemented quality management system, preventive maintenance, new concepts & designs
• Fulfilled day to day operations of product engineering
• Reassigned technology from parent company in terms of product engineering
• Resolved customer complaints on quality front
• Handled the recruitment process of the organization for hiring suitable candidates
Highlights:
• Internal quality issues were reduced by process control documentation, process engineering and various training,
• A new product series, fully designed and developed locally, introduced successfully.
• A product certification process by a prestigious customer which is a global leader in technology, was successfully
completed
• An efficiency / effectiveness monitoring system was introduced for enhancing productivity
• Training program for staff/workers on Quality, Productivity and Lean concepts
• Reduced customer complaints from 22% to 1.6% against orders executed by setting up a trained project execution
team.
• Budget utilization was controlled and reduced reduction in man power, working hours planning, reduction in over-
time hours, etc.
May'10-Nov'12 RRB Energy Ltd., Chennai, as Manager (New Product Development)
Key Result Areas:
• Implemented design related activities such as concept development, 3D modelling, 2D detailing & preparation of BOM
• Examined quality assurance process which includes Supplier quality control
• Handled a team of 14 engineers and technicians
• Independently handled NPD team as a part of Research & Development
• Conducted documentation of process and ensured implementation of SOP
• Took part in civil related activities such as logistics to site, site preparation, site acceptance test, commissioning and
connection to grid
• Supervised human resource functions such as training & development
• Maintained plant efficiency by 98%
Highlights:
* Established a Research & Development centre and in-house laboratory facility
* Qualified as Internal Auditor for Quality Management System
PREVIOUS WORK EXPERIENCE
Jun’05-Oct’09 BS & B Safety Systems (India) Ltd., Chennai as Assistant Executive Manager – Production
Sep’99-May’05 Lucas TVS Ltd., Chennai as Tool Engineer
Sep’98-Aug’99 Small Scale Industry, Mysore as Managing Partner
3. Sep’97-Aug’98 Lucas TVS Ltd., Chennai as Industrial Trainee
ACADEMIC DETAILS
2010 MBA (Research and International Business Management) from IIBM, New Delhi with Distinction
2009 B.E (Mechanical Engineering) from Integrated Institute of Professional and Technical Studies, New-Delhi with
First class
1998 Diploma in Tool & Die Making from NTTF Technical Training Centre, Tellichery with 78%
Other Course
* Diploma in AutoCAD from Autodesk from Computer Software College in 2000
CERTIFICATION
• Six Sigma Black Belt & Green Belt
• Project Management
• ERP
IT SKILLS
* Well conversant in AutoCAD 2000, 3D Studiomax, Adobe Flash, SAP R/3 Environment & MS Office
PERSONAL DETAILS
Date of Birth: 3rd
January 1977
Address: # 4/28, G2, Maya Street, Venkatapuram, Ambattur, Chennai–600053
Languages Known: English, Hindi, Tamil, Kannada and Malayalam
Visa Details: K2811575 (valid till 29.04.2022)
Refer to annexure for Project Details:
4. ANNEXURE
Title: FBTR RD Project
Client: IGCAR, Kalpakam
Duration: 9 months
Description: A set of rupture disk installations for FBTR
Title: Lunar Mission RD Project
Client: ISRO, Trivandrum
Duration: 1 year
Description: Rupture disk requirements for De orbit stage and MIP landing stage
Title: DRDL RD Project
Client: DRDL, Hyderabad
Duration: 7 months
Description: Defence application
Title: Reduction in Manufacturing Lead Time of S90 Disk
Client: BS&B Safety Systems (India) Limited
Duration: 7 months
Description: A six sigma project using DEMAIC concept
Title: Increase in Consistency of Burst Pressure of JRS Disk
Client: BS&B Safety Systems (India) Limited
Duration: 4 months
Description: A six sigma project using DEMAIC concept
Title: Reduce Additional Burst Test and Repeat Manufacturing to Increase the Productivity
Client: BS&B Safety Systems (India) Limited
Duration: 1 year
Description: A six sigma project using DEMAIC concept
Title: Mechanical Forming of Hinges to Increase the Productivity
Client: BS&B Safety Systems (India) Limited
Duration: 4 months
Description: Cost reduction / Cycle time improvement project
Title: Manufacturing of Single Piece Explosion Vent to Reduce Manufacturing Cost and Increase
the Profit
Client: BS&B Safety Systems (India) Limited
Duration: 3 months
Description: Cost reduction / Cycle time improvement project