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END-OF-LINE SOLUTIONS FOR TISSUE 1
END-OF-LINE
SOLUTIONS FOR TISSUE
For the tissue industry, we offer integrated
automation systems for the end-of-line that
manage tissue products with optimal care.
WWW.OCME.COMWWW.ROBOPAC.COM
305Mturnover
+100Centres
World-wide after-sales
support
17locations worldwide
1360employees
(67%Italy, 33% ROW)
+26,000
Automatic machines sold
2Ocmeproduction
sites(Italy and China)
7Robopac
productionsites
(5 in Italy, 1 USA,
1 Brazil)
OCME was established in 1954 and is known all over the
world as one of the most reliable and innovative leaders in
the automated packaging machinery and solutions sector.
The headquarters are situated in Parma, Italy, and has
operations world-wide.
It has provided its customers top-quality consumable
packaging solutions, based on ongoing innovative research
for 64 years.
OCME solutions are designed and produced in packaging
valley, the Italian packaging machinery production hub
and just like our red logo, the symbol of successful Italian
industry across the globe.
After half a century of business, we believe our red line logo
symbolizes our uninterrupted journey towards our sole
objective: excellence.
ROBOPAC, established in 1982, is world leader in the
technology of stretch wrapping, with a production of more
than 9,000 machines per year, 80% of which are exported
to the main international markets.
Six technologies have been developed by the company:
robots, tables and rotating arms for stabilising palletized
loads by means of stretch film (core business), horizontal
wrapping machines with stretch film for elongated
products, machines for the application of stretch film and
taping machines.
Thanks to a widespread distribution network and centres
for technical service and spare parts available at the
foreign branches, Robopac ensures timely, problem-
resolving after-sales service worldwide.
2
END-OF-LINE SOLUTIONS FOR TISSUE 3
OCME ventured into the Tissue sector in the 80’s originally with traditional palletisers; and
later on, the introduction of robots in the world of “end of line”, changed our approach to
the tissue market.
OUR SOLUTIONS
FOR TISSUE
For the tissue industry, OCME proposes integrated automation
systems for the end-of-line that manage tissue products with
optimal care.
The specific handling characteristics of the products during
conveying and palletising, the great variety of the same, the
production speed, traceability: all aspects on which OCME
has developed a great expertise in collaboration with large
multinationals. In particular, the OCME robot palletising systems
(with gripping heads for single rows and complete layers) are
particularly suitable to treat delicate products such as tissue.
Modular systems allow us to design flexible layouts according
to the customer’s needs and any space restrictions.
Our long time experience added to our very reliable machines
show that we can easily work with all scenarios and the fastest
and most modern reel rewinders.
INTRALOGISTICS
STRETCH
WRAPPER
SECONDARY PACKAGING
Wrap Around
PALLETIZING
Robotic and
conventional
palletizer
Sheet
dispenser
Laser guided vehiclesStretch wrappers with rotating
arms, ring or roating table
4
The range of OCME palletizers includes machines with low or high level product infeed, either
in-line or at 90° degrees.
CONVENTIONAL
PALLETIZER
PERSEUS
CONVENTIONAL PALLETIZERS WITH 90° INFEED
Perseus N is the conventional palletizer with 90° infeed
Depending on the model chosen, the product infeed can
be from low level (LF-N and Z) or from high level (HF-N and
HM-N), with fixed (LF-N, HF-N and Z) or mobile pallet (HM-N).
The model Perseus Z, derived from the N model, differs from
the latter only by the layer pushing system integrated in the
machine.
/	 SPEED
	 PERSEUS LF - N up to 5 layers/min
	 PERSEUS HF - N up to 5.5 layers/min
PERSEUS HM - N up to 8.5 layers/min
ORION
IN-LINE PALLETIZERS
Orion N is the conventional in-line palletizer. Depending on the
model chosen, the product infeed can be from low level (LF-N
and Z) or from high level (HM-N), with fixed (LF-N and Z) or
mobile pallet (HM-N).
The model Orion Z, derived from the N model, differs from
the latter only by the layer pushing system integrated in the
machine.
/	 SPEED
	 ORION LF - N up to 5 layers/min
	 ORION HM - N up to 10 layers/min
	 ORION Z up to 5 layers/min
END-OF-LINE SOLUTIONS FOR TISSUE 5
The configuration of the robotic island varies according to the type of layout and product
to be processed or to the speed of the line. Depending on the selected gripping head,
Pegasus is divided into two families: row grippers and layer grippers.
PEGASUS
ROW GRIPPERS
The configuration of the robotic island can be customized
according to the type of product to be processed and the
speed of the line.
Before the palletizing phase, the row is created by means of a
series of dedicated motorized conveyors.
The OCME row gripping heads can be motorized or
pneumatic.
/	 SPEED
	 PEGASUS - ROW GRIPPER up to 11 cycles/min
ROBOT
PALLETIZERS
PEGASUS
LAYER GRIPPERS
The configuration of the robotic island can be customized
according to the type of product to be processed and the
speed of the line.
Before the palletizing phase, the layer is created using the
Mizar layer forming system. OCME gripping heads can be
motorized or pneumatic, with plates without lower layer
support (OCME patent) or with support (apron or forks).
Pegasus Advance is the version with the highest performance
among the palletizers offered by OCME, with its 10.5 layers/
minute.
/	 SPEED
	 PEGASUS - LAYER GRIPPER up to 10.5 layers/min
6
Software that simplifies the creation of
palletizing sizes thanks to a mainly graphic
structure.
Thanks to the engineering that develops the
software for our products and a dedicated research
and development department, we can offer an
interface that allows our customer to create and
modify the palletizing programs.
This very intuitive tool allows you to check the picking and
depositing settings through previews generated on the screen
that display the result of the settings before the machine is
started.
Starting from two simple information, pack size and pallet type,
the system generates a series of palletizing schemes that are
the starting point for the choice of the desired sequence.
The 3-D previews that accompany the entered settings
facilitate the definition of the work to be done and allow you to
make changes and verify the result in real time.
Further, the programming interface navigation is sequential, so
you will need to complete all the steps to get a new palletizing
program.
PROGRAM MAKER
SOFTWARE FOR
PALLETIZING
END-OF-LINE SOLUTIONS FOR TISSUE 7
LAYER FORMING SYSTEM
The phase of pack rotating and layer forming has the purpose of arranging the packs
according to a specific configuration required for the next phase of palletizing in order to
guarantee the highest stability of the pallet and the optimal number of products / layer
ROW FORMING ON ROLLERWAY OR BELT CONVEYOR
The systems for forming the row by roller conveyor consist in using separators (or dividers)
against which the product stops in a specific position to create the individual rows that
will form the palletizing layer. A further solution is the use of a step-by-step belt conveyor
which, thanks to a system of belts driven by brushless motors, allows the packs to be
aligned to form the layer without the use of dividers but only by acting on the movement
of the belts themselves.
LAYER FORMING USING PUSHERS
Forming system specifically suitable for palletizers with 90° infeed as the packs
arrive perpendicular to the direction of movement of the pusher that transfers the
individual rows up to the layer forming, ready to be compacted and transferred to
the pallet.
LAYER FORMING WITH MANIPULATORS
Manipulators are designed to provide a high performance infeed to all types
of palletizers: 90°, in-line and with robots.
The task of the manipulator is to translate and/or rotate the product to
form and compact the layer, minimizing shocks or stress, especially for
fragile or unstable products.
The layer forming system using manipulators is flexible and extremely precise,
it can handle any type of pack, even the most delicate.
There are three variants of manipulators: robot or gantry manipulators.
All versions use brushless motorized gripping heads to guarantee maximum
precision and optimal control of the clamping force.
The forming belt is driven by brushless motors to ensure maximum
stability of the packs.
A great advantage of the manipulators is the accessibility to each area
of the system: in case of need, the operator can reach any point for any
intervention in total safety.
8
DEVICES
WRAPAROUND20
AUTOMATIC CASE-PACKER TO WRAP PRODUCTS STARTING
FROM A FLAT BLANK.
ROTOR
THE ROTOR SHEET DISPENSER CUTS INTERMEDIATE SHEETS
FROM REEL ON DEMAND.
OPTIONAL
> Divertor to channel non regular/shaped products
> Automatic changeover by servomotors
> Stacking system via pick&place
> Automatic partition dispenser system
> Preferred components specs on request
Pre-cut sheets lead to productivity loss in palletizing
(Productivity loss>1%).
Variable pick-up height
Leads to slower speed (up to 4 sec more per cycle)
Only one sheet to pick-up
Results in maximum reliability.
One fixed pick-up height Results in maximum capacity (up to 25%
speed increase).
IMPROVEDFLEXIBILITY
Storing multiple pre-cut sheets formats requires more warehouse
capacity, leads to scrapping costs and increases order complexity.
Cutting multiple sheet formats from one reel
Results in maximum flexibility and logistic optimization (up to 90% less
space compared to corrugated sheets)
Replenishing pre-cut sheets requires stopping the palletizer when
entering the safety zone (up to 1 stop every 2 hours).
Loading of a new reel can be done outside the safety zone without
stopping the palletizer.
Version with in-line infeed.
Version available with one or more in-feed lanes depending on the
incoming speed of the products and on the requested format.
Version with 90° infeed.
Version available with one or more in-feed lanes; depending on the
incoming speed of the products and the requested format.
Diverter (optional) to direct non regular/shaped products into the
correct number of lanes.
Wide range of versions suitable to accept up to 200 products/min.
Easy and quick adjustment of package size by centralized handwheels
(standard) or by servomotors (optional).
Possibility to stack the products via pick&place.
END-OF-LINE SOLUTIONS FOR TISSUE 9
ANCILLARY
DEVICES
AUTOMATIC FEEDING SYSTEM FOR LAYER-PADS
The purpose of the operation is to insert the cardboard layer-pad in the correct position in the shortest
possible time and without interfering with the other elements such as, for example, the robot palletizer arm.
The system guarantees great autonomy for feeding the layer-pad and is suitable for both conventional and
robotic palletizing installations.
/	Pallet with stacked interlayer pads is positioned on the upper conveyor
/	The scissor lift progressively raises the stack to the correct
gripping position
/	Column type or robotic type interacting gripper puts the pads
between the layers during the palletizing phases
/	The scissor lift descends to the lower level of the conveyor to
eject the pallet at the end of the pads
/	 Self-centring motorized side guides for intermediate pads
The layer-pad feeding system can be column, bar or robot type. Motorized with two brushless motors, the
systems guarantee accurate movement control and therefore precise synchronisation with the palletizing
robots, avoiding any kind of interference. Furthermore, the brushless motors allow the AIC device to follow
optimized paths when lifting/lowering and rotating the layer-pad gripping head.
EMPTY PALLET INFEED SYSTEM
The empty pallet infeed system supplies the palletizer
with empty pallets, making this task automatic. The system
is designed to guarantee maximum flexibility in terms of
variations in pallet size.
The system may be used with 4 forks instead of 2, in order to
work with half-pallets (also called “demi-pallets”).
SHUTTLES ON RAILS
Shuttles on rails may still be used when the route to be
followed with loaded pallets is relatively simple and not too far
away from the palletizer.
10
AUTOMATIC ROTATING
TABLE WRAPPING MACHINES
PGSM CARRIAGE
/	 Single motor on board
/	 Fixed pre-stretch up to 340%
/	 Optional kits for different pre-stretch ratios
/	 Containment force/corner compensation: load cell
/	Can be equipped with reels h. 500 mm - 20” (STD)
or h. 750 mm. - 30” (OPT)
PGSA GARRIAGE
/	 Two motors on board
/	 Variable pre-stretch 150% - 400% set via control panel
/	 Containment force/corner compensation: load cell
/	Can be equipped with reels h. 500 mm - 20” (STD)
or h. 750 mm. - 30” (OPT)
ROTOPLAT3000HD
AUTOMATIC ROTATING TABLE WRAPPING MACHINES
Automatic rotating table with driven roller surface to wrap
and stabilize loads on pallets with stretch film to be used in
automatic packaging at the end of the line.
Rotoplat series wrapping machines stand out for their driven
roller surface rotation system which is made up of a toothed
thrust bearing supported by a high load capacity ball bearing
and high resistance pin transmission; this construction solution
ensures high operating reliability and working life in the most
wearing use conditions.
Table rotation speed and relevant acceleration and
deceleration ramps are controlled by a frequency converter;
this guarantees that the table always stops in phase regardless
of the load weight and makes sure it is always aligned with the
infeed and outfeed conveyors, assuring correct pallet supply
and unloading.
ROTOPLAT 3000 HD: suited to wrap and move pallets in
automatic cycles in merchandise sectors that require high
performance.
END-OF-LINE SOLUTIONS FOR TISSUE 11
ROTATING ARM
STRETCH WRAPPING
MODULAR AND COMPACT SOLUTION
/	 Ultra-compact machine dimensions
/	Easily installable into any site, even small or difficult
environmental conditions
/	Great flexibility of use, modularity and quick upgrade after
installation
EVO PRE-STRETCH CARRIAGE
/	 Minimized radial dimensions
/	 Cube TechnologyTM Level 1 and Level 2 available
HELIXEVO
ROTATING ARM STRETCH WRAPPING MACHINES
/	Fully control of pre-stretch and containment force at every
point, within recipe program directly on HMI
NEW EVO HMI
/	 Easy-to-use display for operators
/	 Manual movements activated through 3D image icons
/	 Advanced troubleshooting available as option
/	 Technical documentation on board of HMI
ERGONOMIC, SAFE  DESIGNED TO REDUCE THE TCO
/	 Less maintenance
/	 Energy consumption reduction
/	 Unique centralized lubrication point*
* With TPM option
MAIN OPTIONALS
TOP SHEET COVER
Top load covering sheet
PRESSURE PLATEN
Load stabilization device
PALLET LIFTER
Pallet lifter device
SPRING CLAMP
System for clamping, cut­ting and sealing the film, which occurs
without contact with the product
EASY-LOCK
Device to place the film rope on the pallet without the
assistance of the machine pallet lifter
VERTICAL CORNER APPLICATOR VCA
Device that applies cardboard corners
for pallet protection
ROPING DEVICE
System to reduces the film band into a “rope” to ensure a more
effective stabilization of the load
ROBOBAND
AUTOMATIC HORIZONTAL BANDING MACHINES
Fully automatic machine for horizontally banding palletized loads with a narrow band of stretch film.
This type of machine is particularly suited to applications where there is a need to secure a stack of
products that do not require the overall containment of stretch film.
Through the use of a optional labeler with Roboband is possible to identify the pallet through a label
that must not or cannot be placed directly onto the load - such as crates/kegs, etc... The label is
applied to the band itself during the banding process.
ROBOBAND 1VH: horizontal bander with 1 couple of reels
ROBOBAND 2VH: horizontal bander with 2 couple of reels
12
AUTOMATIC ROTATING RING
STRETCH WRAPPING MACHINE
GENESISTHUNDER
BORN TO SET HIGHER STANDARDS
HI-RESISTANCE MONOBLOCK ALUMINIUM RING
/	 Lower rotation weight and inertias
/	 Great durability for heavy-duty operation
/	 Outstanding performances at low energy cost
/	 All movements lub-free*
/	 High-resistance timing belts for ring lifting  rotation
* With TPM option
SERVO CONTROLLED DIRECT-DRIVE PRE-STRETCH MOTORS
/	 Cube Technology™ Level 1 and Level 2 available
/	 Eliminates all failures caused by sliding contacts used on
traditional technologies
/	 Increases reliability thanks to a perfect balancing of rotating
parts
/	 Full control of pre-stretch and containment force in every
moment with recipe program directly on HMI
ERGONOMIC, SAFE  DESIGNED
TO REDUCE THE TCO
/	 Low-Level ergonomic reach position for lifting motor available
as option
/	 Smooth  neat design
/	 Improved ergonomics and quick parts changeover
/	 Automatic dynamic ring parachute for operators’ maximum
safety
NEW HMI
/	 Easy-to-use display for operators
/	 Manual movements activated through 3D image icons
/	 Advanced troubleshooting available as option
/	 Technical documentation on board of HMI
GENESISFUTURA
AUTOMATIC RING WRAPPING MACHINES
A wide range of rotating ring machines to wrap and stabilise loads on pallets with
stretch film designed for multiple merchandise sectors.
The Genesis Futura series wrapping machines, like Genesis HS series machines,
operate without sliding electrical contacts and feature the exclusive system
that powers pre-stretch driven units with batteries charged during machine
pauses at pallet infeed and outfeed. This technical and highly innovative
solution, in addition to eliminating all the typical problems of sliding contacts,
also significantly reduces the overall machine weight and correctly balances
rotating masses. All this, in addition to guaranteeing reduced investment costs
and, consequently, high competition levels, ensures: low electrical energy
consumption; reduced maintenance; high reliability and long working life.
Furthermore, construction solutions were adopted to minimise transport costs
and installation time with economic advantages for the end user. The modularity
of the structural and functional units provide high flexibility and versatility
expressed with traditional pallet models (max. dimensions: 1000 x 1200 mm)
and models for large-sized pallets (max: 1450x1450 mm and 1900x1900 mm).
GENESIS FUTURA 40 	 65 Loads/h
GENESIS FUTURA L	 55 Loads/h
GENESIS FUTURA XL 	 50 Loads/h
GENESISHS
AUTOMATIC ROTATING RING STRETCH WRAPPING
MACHINES
A complete range of automatic ring wrapping machines to wrap pallet loads
with stretch film designed for use in the beverage sector and in applications
that require high production capacities. The special feature of Genesis HS series
wrapping machines is the exclusive system which, during ring rotation, generates
electrical energy that powers the motorised pre-stretch units. This technical and
internationally patented solution can operate without sliding electrical contacts,
minimising maintenance costs since the problems of contact wear and sparks
are fwully eliminated, and can be used in dusty and humid environments. Since
wrapping is performed on a still pallet, maximum ring rotation speed can be
used without load fall risks, even with lightweight and unstable products. Thanks
to the design of the support structure, Genesis HS can be easily included in
existent pallet conveyor lines. Due to these features, Genesis HS series wrapping
machines have a wide range of application in various merchandise sectors.
The modularity of the structural components and function units permit ample
versatility expressed with one reel model (Genesis HS 50) and 1 double reel
model (Genesis HS 50/2) able to ensure the following maximum production
capacities.
GENESIS HS 50 	 90 Loads/h
GENESIS HS 50/2	 150 Loads/h
BENEFITS
Wrapping recipes are optimized according to the load, hence:
/	 total flexibility for every load size
/	 best product care also in case of delicate products
/	 high-quality packaging
/	 safer logistics
/	 film savings up to 50%
/	 MULTI-LEVEL VARIABLE PRE-STRETCH
/	 MULTI-LEVEL VARIABLE CONTAINMENT FORCE
/	 PROACTIVE CORNER COMPENSATION
/	 STRATEGIC FILM PLACEMENT
Each of these factors stabilize and protect your product most
effectively while using 30 to 50% less film
PREVENTIVE MAINTENANCE
Avoid production lines downtime
Faster troubleshooting
Visual control of the machine status
ELIMINATE FILM LOOSENTAILS
and all issues for automated warehouses
CLAMPING SYSTEM WITHOUT HEATED
ELEMENTS FOR WELDING AND CUTTING FILM
operation suitable for environments
with reduced maintenance
HELPSTO PREVENT CONDENSATION
by working with macroperforated
or net stretch films
END-OF-LINE SOLUTIONS FOR TISSUE 13
MAIN OPTIONALS
TOP SHEET COVER
Top load covering sheet
PRESSURE PLATEN
Load stabilization device
PALLET LIFTER
Pallet lifter device
ARC - AUTOMATIC REEL CHANGE
Wrapping reel changer device
LOW-LEVEL ERGONOMIC LIFTING MOTOR
No more need of maintenance platforms
VERTICAL CORNER APPLICATOR VCA
Device that applies cardboard corners
for pallet protectio
ROPING DEVICE
System to reduces the film band into a “rope” to ensure a more
effective stabilization of the load
14
1.	The rise in the competitiveness of the company system.
2.	Improved efficiency of the plant, an integrated
management system allows timely and real-time
administration of resources, reducing loss and costs for
product damage.
3.	Flexibility thanks to integrated handling and logistics tools
that allow companies better to know the exact situation in
The automation end-of-line logistics must under all circumstances be assessed in an integrated manner
to achieve some fundamental objectives:
AUTOMATION OF LOGISTICS
IN PRODUCTION SITES
STANDARDSAFETYSCANNER
detects the proximity of objects or people,
immediately stopping the vehicle in the
presence of any obstacles.
SUSPENDEDLOADDETECTION
optional sensors to detect doors and/or suspended objects in
the production plant.
SIDEOBSTACLEDETECTION
sensors to detect objects or people in the immediate vicinity of
the vehicle.
their warehouse and optimise the use and storage of raw
materials.
4.	The greater safety deriving from the use of an automatic
handling system, in itself is sufficient motivation to decide
to implement it.
END-OF-LINE SOLUTIONS FOR TISSUE 15
THE OCME NETWORK
The Ethernet network used for the systems designed by OCME is designed by highly qualified specialised
technicians, capable of guaranteeing perfect operation and maximum availability of the infrastructure.
The network, which is part wired, and part wireless, is designed for the LGVs to liaise with the central traffic
management system and concurrently assess the requests originating from the operators (via normal
handheld devices), from palletizers/depalletizers or in general from any other plant, irrespective of the
language and of the communication protocol used.
OCME’S SOLUTION FOR START- AND END-OF-LINE LOGISTICS
CONSISTS OF A TESTED AND EXTREMELY RELIABLE SYSTEM
FOR SHARING INFORMATION IN REAL TIME AMONG ALL
THE ENTITIES IN THE PRODUCTION PLANT.
consumables, eliminating any lost material and reorganising
the warehouse automatically to optimise the space.
Such a perfectly traced system becomes extremely simple to
control, making it possible to measure its efficiency and also
optimise it. Every point, every entity, every device is therefore
analysed by the system to assess weaknesses which could
jeopardise the overall efficiency of the production chain. This
also makes it possible to obtain updated statistics on the
production of a particular line or of a given product.
Thanks to the shipping reports, the need to fill in delivery notes
by operators is eliminated.
OBJECTIVETRACEABILITY
CERTAIN CRUCIAL ASPECTS ARE BECOMING INCREASINGLY
IMPORTANT IN MODERN LOGISTICS: THE TRACEABILITY OF
THE PRODUCT, THE SUPERVISION OF THE ENTIRE HANDLING
PROCESS.
As regards the first aspect, traceability, OCME makes it possible
to keep a log of each product processed in order to rebuild its
history, its path and any other information deemed necessary.
This makes it possible to know in real time codes, location
and quantity and, lastly, to achieve the total traceability of the
batches produced and already shipped.
This integrated approach to the traceability problem also
makes it possible to guarantee the efficient turnover of all
AGV MANAGER STATION 4.0
Production
Manager 4.0
Warehouse
Management
System 4.0
Traffic
Manager 4.0
Wireless
Ethernet, Profibus
Devicenet etc...
Localwms
interfaceetc...
PRODUCTION WAREHOUSE
Wireless
WEB APPLICATION
THE SUPERVISOR
The supervision system is designed to manage missions, criteria for the dynamic allocation of vehicles.
It is interconnected with the other company devices, such as PC, PLC, database and ERP systems its purpose
is to define, monitor, forecast and archive all the information relating to the logistics system devices, especially
Auriga laser guided vehicles.
Thanks to an entirely visual interface, an overall representation of the plant can be seen with the location
of the vehicles and the related load. The status of every vehicle can be seen in order to check its operating
parameters.
TRAFFICMANAGER
THE PURPOSE OF THE TRAFFIC MANAGER IS TO MANAGE
COMMUNICATIONS FROM AND TO THE LASER GUIDED
VEHICLES.
This occurs via radio along normal standard wireless networks
on the UDP protocol. The traffic manager is designed to
manage a fleet of vehicles simultaneously. One of the specific
tasks of this system is to define the priorities, tasks and stops,
vehicle by vehicle.
Using the Traffic Manager OCME can assess together with the
customer
any possible plant critical issues in advance.
SIMULATIONSOFTWARE
EVEN BEFORE REACHING THE OPERATING PHASE, EVERY
LOGISTICS INTEGRATION PROJECT IS ASSESSED AND
ANALYSED IN ADVANCE.
Thanks to sophisticated software, which has been entirely
developed by OCME, an extremely accurate forecast can be
made as to which requisites and critical issues the new plant
will have, depending on the variables defined.
USERINTERFACE
The operator can interact with the LGV system in multiple ways:
/ Push-button panels
/ PDA
/ Display
/ On-board monitor
/ Printers
The simulation occurs through a graphic interface that displays
the layout of the plant where the vehicles move around and
behave as if in real life.
This way, the workloads can be defined in advance, and the
exact requirements of each vehicle can be determined. This
service is extremely important because it makes it possible
to obtain a configuration of the logistics system that actually
complies with the company’s requirements and makes it
possible to assess in advance any possible overloads or
weaknesses in order to intervene before the problem actually
arises.
THE HEART AND MIND OF OCME’S SYSTEM
LIE IN THE SUPERVISION SYSTEM (AGV MANAGER).
16
END-OF-LINE SOLUTIONS FOR TISSUE 17
VEHICLE
BATTERY
Auriga vehicles can be fitted with various types of battery, to be defined according to the plant characteristics, to
the type of load and to the vehicle maintenance management requirements.
A vital aspect for the size of the plant is the choice of charging system to be used: the efficiency, charging times
and the level of automation are important factors to take into account during the overall evaluation of the entire
system.
Batteryreplacementorchargingsystems.
The battery replacement or charging system is designed to
guarantee the wide autonomy for Auriga vehicles. There are three
types: ad hoc charging, semi/automatic battery replacement
or automatic battery replacement. Every vehicle has a charge
indicator on-board managed by the microprocessor that liaises
with the AGV Manager, keeping it constantly updated as to the
status of the charge and consequently the need to refuel.
Byopportunity
Particularly suitable in places where its use is not continuous,
this system sends vehicles to a charging station during periods of
inactivity. It does not require the presence of an operator and it is
fully automatic.
Semi/automaticbatteryreplacement.
The AGV Manager directs the vehicle with the low battery to
a battery replacement station and simultaneously notifies an
operator. Replacement requires an average of between 3 and
5 minutes and does not require the use of fork-lift trucks and
travelling cranes.
Automaticbatteryreplacement.
When the vehicle battery needs replacing, the AGV Manager
directs it towards the battery replacement station where
replacement is fully automatic. This solution is particularly
recommended in installations which have a large number of
vehicles and continuous production cycles.
AURIGA:
THE LASER GUIDED SHUTTLE
Laser guided technology envisages the use of reflective mirrors to be positioned in the rooms where the
vehicles travel in order to provide a reference orientation grid. In fact, no fixed or mobile structure needs to be
installed on the ground to use this type of vehicle, thereby doing away with the need for any intervention or
additional construction works.
Any modifications to the layout of the production department do not entail structural modifications, but
merely a software amendment; in fact, the vehicles are designed to accept the new routes and new orders
originating from the control system.
Unlike other rigid guiding systems, automatic laser guided vehicles have the ability to determine automatically
the best route to complete their assigned mission, and they are aware of the location of all the other vehicles
in the fleet in order to avoid collisions. A suitable number of sensors and the specific logic of the control
software make sure the vehicles move around safety, adapting to any structural obstacles present in the
areas where they travel.
THEAURIGARANGE
THE AURIGA RANGE OF LASER GUIDED VEHICLES CONSISTS
OF STANDARD VEHICLES WITH A WEIGHT LIFTING CAPACITY
UP TO 13000 lb.
Two main variants are available: lifting vehicles, with the same
functions as traditional fork-lift trucks, and conveyor vehicles
whose main task is to transship products. Multiple options
make it possible to create vehicles that fully comply with the
OCME offers an extensive range of laser guided vehicles fitted with a highly reliable guiding and
correction system that concurrently offers easy implementation and operating flexibility.
specific requirements of each company, both in terms of load
capacity and versatility.
Equipment is available for lifting vehicles designed to handle
individual pallets and up to eight pallets simultaneously.
The forks can be short, long or telescopic with fixed or variable
geometry depending on the type of load processed.
To increase the capacity of the standard vehicles, stabiliser
attachments can be added.
Part of the OCME production plant dedicated to the assembly and test area for LGV vehicles
18
AURIGAPS
Auriga PS is an automatic laser guided vehicle with coated
forks. When the forks are in the lowered position, they cover the
rear wheels, like an electric transpallet. Owing to the position
of the wheels with respect to the load carried, the PS model is
capable of handling up to 3300 lb, while remaining compact in
size. Auriga PS is therefore ideal for operating in narrow spaces,
for instance in the middle of production lines or in warehouses.
AURIGACT
AURIGA CT are vehicles with counterbalanced forks. These
LGVs are designed to handle all product types. The Auriga
CT line of machines ranges from the smallest model, Auriga
8CT, which is suitable for travelling in small spaces and has a
capacity of 1700 lb, to much bigger models, such as the Auriga
45 CT, which is used to convey 3 pallets and has a maximum
capacity of 9900 lb.
AURIGAZ
AURIGA Z are fork vehicles fitted with stabilisers to increase
their capacity without using bulky mechanical structures. These
models are designed to handle all product types.
From the classic Auriga 25 Z to carry two pallets at a time or
a horizontal reel, up to the biggest model, 60 Z to carry heavy
loads of up to 13000 lb.
AURIGAC
Auriga C vehicles are equipped with chain conveyors, rollers
or rubberised belts. These models are designed to handle the
product from conveyor to conveyor. The Auriga C line ranges
from the Auriga C1 for conveying a single pallet, to the biggest
model, the Auriga C4, for conveying 4 pallets simultaneously.
1. COUNTERBALANCED VEHICLE FOR REEL HANDLING
The vehicle is designed for lifting and handling reels from the
tissue industry using a gripper.
2. VEHICLE FOR REEL CONVEYOR AT CUTTER OUTFEED
Thanks to a device with mobile forks and a bearing-supported
floating platform, the sliced reels can be removed from the
cutter pole without deforming it, ensuring the stability of the
product during handling.
SPECIALVEHICLES:
One of the special features of OCME is that the company creates solutions according to the applications required by the customer:
AurigaPS 	 AurigaCT	 AurigaZ	 AurigaC 	 Auriga14RT-H
END-OF-LINE SOLUTIONS FOR TISSUE 19
Innovation and avant-garde are among the main watchwords that unite Robopac and Ocme.
A clear example of this is TechLab™, the most advanced research laboratory system in the industry
dedicated to continuous product and process development.
The main target of the TechLab™ laboratories is
to allow all the Group's solutions to be tested and
to offer customers the possibility of scientifically
verifying the effectiveness of the palletized load
packaging systems.
Thanks to its ability to stabilise and secure the
palletized load, TechLab™ ensures that the product
arrives at its destination perfectly intact. In addition,
the lower use of packaging materials reduces costs
and contributes to a lower environmental impact.
The consolidated know-how, the continuous
updating and the technological evolution, as well
as the assistance guaranteed on a worldwide basis,
make Robopac and OCME an international reference
point for the design and manufacture of packaging
machines.
20
LIS - LINE INFORMATION
SYSTEM
The line supervisor can be customized according to line features and customer needs. It was developed on a
ZenOn platform (COPA-DATA) and runs on a dedicated Windows10-based server.
It may be installed in the office or directly in the production area, so as to monitor all the machines of one or
more production lines.
The supervisor is designed to communicate with all the machines on the line using the most common
Ethernet-based protocols (PVI, ethernetIP, etc.). Acquired data are formatted according to the international
OMAC - PackML standard and are all easily accessible using a simple and user-friendly operator interface.
The many features offered by the LIS offers include:
/		 Viewing the operating status of the entire line
/		 Monitoring production status
/		 Managing production shifts
/		 Managing user authentication
The system provides the following information in historical form and real time:
/		 operational status (OMAC status, speed, stops, etc.)
/		 Performance and production data
/		 Alarm events
/		 Production reports
END-OF-LINE SOLUTIONS FOR TISSUE 21
22
CUSTOMER SERVICE
With OCME’s service solutions, an investment is made in long-term performance. We offer an extensive
range of customer-focused services, based on assistance and after-sales support for the machine.
We provide several services, such as local or remote technical support through the use of the most modern technologies, the
supply of spare parts, the installation of updates, maintenance contracts and more. Everything is devised with the aim of meeting
the needs of our customers and building a lasting relationship, based on mutual trust and cooperation. Reactivity, proactiveness
and proximity are some of the values we believe in, some of the principles we follow to accomplish our mission to the best of our
abilities and reach our objectives.
FIELDSUPPORT
OCME can rely on a network of technicians situated
across the world, ensuring your machines continue to
work, and that production is optimal at all times.
Field support includes several activities, such
as diagnostics visits and reports, scheduled
maintenance, servicing, installing updates and
emergency intervention for problem-solving. Through
direct analysis of the machine, the OCME technician
will also be able to recommend the most appropriate
upgrades and services for your plant. As soon as we
receive a request from a customer, we select the most
appropriate technician, taking into consideration the
machine family and the activity to be performed on
site.
24/7
SOPHISTICATEDITSOLUTIONS
We have devised a series of technologically advanced
systems and services to put at your disposal, which
envisage cooperation between customers and OCME
technicians.
Thanks to our 24/7 service and with the aid of
wearable devices (wearable devices for remote
visual support) you will have the opportunity to
link up directly with our expert technicians, who
are available 24/7, in the event of a problem during
production (paid service).
END-OF-LINE SOLUTIONS FOR TISSUE 23
One of our IT solutions is the “MyOCME” App.
This new App will grant you access to OCME services quickly
and in a revolutionary manner, simply using your smartphone.
The App will allow you to open Emergency Tickets relating to
machines covered by a contract by means of an interactive
channel that will further improve communication with our
technicians and with the remote support service.
My OCME allows us to digitize several existing procedures and
also to include new features, such as routing and improving
information on OCME services to our customers, speeding
up requests for technical support in case of problems with
our systems, providing any useful information on the services
included in the Service Contract (SLA, list of machines,
emergency ticket management, etc.).
UPGRADESANDSPAREPARTS
As an original equipment manufacturer, we know
exactly what your production line needs to deliver
optimal and consistent results.
Our specialised technicians analyse and test each and
every part before delivery on time.
Once the request has been received from a customer, a
feasibility study is opened on the machine involved.
The engineering department develops the request and
offers the best solution, making use of cutting-edge
materials and technologies.
MAINTENANCECONTRACT
The maintenance contract is another great feature
for your peace of mind! Rely on our experience to
anticipate any possible problems, as well as on our
prompt response times for impeccable service. The
services we offer are designed according to a strategy
that aims to provide added value to our customers’
machines and plants over the years (TCO), to keep
a trust-based cooperative relationship with our
Customers, to prevent causes for malfunctioning and
quickly solve any critical issues that may arise.
The maintenance contracts are offered to Customers
in a modular and flexible form, in order to put together
an effective offer that is capable of accommodating
the specific requirements of the Customer.
TRAINING
OCME offers consultancy programmes aimed at
transferring and sharing our experience and technical
expertise.
This way, you’ll be able to get the most out of your
machine, achieve safe production and optimise
machine performance long-term. Each training
course can be customized according to your needs.
The aim of the course is to train your personnel on
the method of intervention to guarantee machine
operation with outstanding quality standards, taking
into account the efficiency of production and basic
compliance with prevention and safety procedures.
This coaching phase helps maintain a high level of
efficiency and productivity for your machine. These
courses are designed to enable your staff to solve
problems independently, improve results and achieve
the success your company expects.
2
Printed05/2018PalletisingandDepalletising-English-Rev.01-09/2019
HQ
OCME
Via Del Popolo 20/A, 43122 Parma - Italy
Tel +39 0521 275111
info@ocme.com
www.ocme.com
ROBOPAC
Via Ca’ Bianca, 1260
40024 Castel San Pietro Terme, Bologna - Italy
Tel +39 051 791611
e-mail robopac@robopac.com
www.robopac.com
OCMEAMERICA
5300 N.W. 33rd Avenue, Suite 105
Fort Lauderdale, 33309 - FL United States
Tel +1 (954) 318 7446
Fax +1 (954) 634 0238
ROBOPACU.S.A.
2150 Boggs Road, Building 200, Suite 200
Duluth, GA 30096 USA
T. (+1) 678 473 7896 - (+1) toll free 866 713 7286
info@aetnagroupusa.com
www.robopac.com/US
TOPTIER
10315 SE Jennifer St, Portland, Oregon 97015 - USA
T. (+1) 503 353 7588 - sales@toptier.com
www.toptier.com
OCMEMEXICO Embalaje, S. de R.L. de C.V.
Homero 425 Torre “A” Desp. 102
V Sección México D.F., 11570 - Mexico
Tel +52 5552542401
ROBOPACBRASIL
Rua Agnese Morbini, 380 - 95700
404 Bairro Pomarosa
Bento Gonçalves / RS - Brazil
T. (+55) 54 3455-7200
robopacbrasil@robopacbrasil.com
www.robopacbrasil.com
SUBSIDIARIES
OCMEUK,OCMEFRANCE,OCMESA
OCMEMEXICO,OCMEAMERICA,OCMEPACIFIC
ROBOPACUK,ROBOPACFRANCE,ROBOPACDEUTSCHLAND
ROBOPACUSA,ROBOPACRUSSIA,ROBOPACCHINA
ROBOPACIBERICA

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Ocme-Robopac @Tissue World America

  • 1. END-OF-LINE SOLUTIONS FOR TISSUE 1 END-OF-LINE SOLUTIONS FOR TISSUE For the tissue industry, we offer integrated automation systems for the end-of-line that manage tissue products with optimal care. WWW.OCME.COMWWW.ROBOPAC.COM
  • 2. 305Mturnover +100Centres World-wide after-sales support 17locations worldwide 1360employees (67%Italy, 33% ROW) +26,000 Automatic machines sold 2Ocmeproduction sites(Italy and China) 7Robopac productionsites (5 in Italy, 1 USA, 1 Brazil) OCME was established in 1954 and is known all over the world as one of the most reliable and innovative leaders in the automated packaging machinery and solutions sector. The headquarters are situated in Parma, Italy, and has operations world-wide. It has provided its customers top-quality consumable packaging solutions, based on ongoing innovative research for 64 years. OCME solutions are designed and produced in packaging valley, the Italian packaging machinery production hub and just like our red logo, the symbol of successful Italian industry across the globe. After half a century of business, we believe our red line logo symbolizes our uninterrupted journey towards our sole objective: excellence. ROBOPAC, established in 1982, is world leader in the technology of stretch wrapping, with a production of more than 9,000 machines per year, 80% of which are exported to the main international markets. Six technologies have been developed by the company: robots, tables and rotating arms for stabilising palletized loads by means of stretch film (core business), horizontal wrapping machines with stretch film for elongated products, machines for the application of stretch film and taping machines. Thanks to a widespread distribution network and centres for technical service and spare parts available at the foreign branches, Robopac ensures timely, problem- resolving after-sales service worldwide. 2
  • 3. END-OF-LINE SOLUTIONS FOR TISSUE 3 OCME ventured into the Tissue sector in the 80’s originally with traditional palletisers; and later on, the introduction of robots in the world of “end of line”, changed our approach to the tissue market. OUR SOLUTIONS FOR TISSUE For the tissue industry, OCME proposes integrated automation systems for the end-of-line that manage tissue products with optimal care. The specific handling characteristics of the products during conveying and palletising, the great variety of the same, the production speed, traceability: all aspects on which OCME has developed a great expertise in collaboration with large multinationals. In particular, the OCME robot palletising systems (with gripping heads for single rows and complete layers) are particularly suitable to treat delicate products such as tissue. Modular systems allow us to design flexible layouts according to the customer’s needs and any space restrictions. Our long time experience added to our very reliable machines show that we can easily work with all scenarios and the fastest and most modern reel rewinders. INTRALOGISTICS STRETCH WRAPPER SECONDARY PACKAGING Wrap Around PALLETIZING Robotic and conventional palletizer Sheet dispenser Laser guided vehiclesStretch wrappers with rotating arms, ring or roating table
  • 4. 4 The range of OCME palletizers includes machines with low or high level product infeed, either in-line or at 90° degrees. CONVENTIONAL PALLETIZER PERSEUS CONVENTIONAL PALLETIZERS WITH 90° INFEED Perseus N is the conventional palletizer with 90° infeed Depending on the model chosen, the product infeed can be from low level (LF-N and Z) or from high level (HF-N and HM-N), with fixed (LF-N, HF-N and Z) or mobile pallet (HM-N). The model Perseus Z, derived from the N model, differs from the latter only by the layer pushing system integrated in the machine. / SPEED PERSEUS LF - N up to 5 layers/min PERSEUS HF - N up to 5.5 layers/min PERSEUS HM - N up to 8.5 layers/min ORION IN-LINE PALLETIZERS Orion N is the conventional in-line palletizer. Depending on the model chosen, the product infeed can be from low level (LF-N and Z) or from high level (HM-N), with fixed (LF-N and Z) or mobile pallet (HM-N). The model Orion Z, derived from the N model, differs from the latter only by the layer pushing system integrated in the machine. / SPEED ORION LF - N up to 5 layers/min ORION HM - N up to 10 layers/min ORION Z up to 5 layers/min
  • 5. END-OF-LINE SOLUTIONS FOR TISSUE 5 The configuration of the robotic island varies according to the type of layout and product to be processed or to the speed of the line. Depending on the selected gripping head, Pegasus is divided into two families: row grippers and layer grippers. PEGASUS ROW GRIPPERS The configuration of the robotic island can be customized according to the type of product to be processed and the speed of the line. Before the palletizing phase, the row is created by means of a series of dedicated motorized conveyors. The OCME row gripping heads can be motorized or pneumatic. / SPEED PEGASUS - ROW GRIPPER up to 11 cycles/min ROBOT PALLETIZERS PEGASUS LAYER GRIPPERS The configuration of the robotic island can be customized according to the type of product to be processed and the speed of the line. Before the palletizing phase, the layer is created using the Mizar layer forming system. OCME gripping heads can be motorized or pneumatic, with plates without lower layer support (OCME patent) or with support (apron or forks). Pegasus Advance is the version with the highest performance among the palletizers offered by OCME, with its 10.5 layers/ minute. / SPEED PEGASUS - LAYER GRIPPER up to 10.5 layers/min
  • 6. 6 Software that simplifies the creation of palletizing sizes thanks to a mainly graphic structure. Thanks to the engineering that develops the software for our products and a dedicated research and development department, we can offer an interface that allows our customer to create and modify the palletizing programs. This very intuitive tool allows you to check the picking and depositing settings through previews generated on the screen that display the result of the settings before the machine is started. Starting from two simple information, pack size and pallet type, the system generates a series of palletizing schemes that are the starting point for the choice of the desired sequence. The 3-D previews that accompany the entered settings facilitate the definition of the work to be done and allow you to make changes and verify the result in real time. Further, the programming interface navigation is sequential, so you will need to complete all the steps to get a new palletizing program. PROGRAM MAKER SOFTWARE FOR PALLETIZING
  • 7. END-OF-LINE SOLUTIONS FOR TISSUE 7 LAYER FORMING SYSTEM The phase of pack rotating and layer forming has the purpose of arranging the packs according to a specific configuration required for the next phase of palletizing in order to guarantee the highest stability of the pallet and the optimal number of products / layer ROW FORMING ON ROLLERWAY OR BELT CONVEYOR The systems for forming the row by roller conveyor consist in using separators (or dividers) against which the product stops in a specific position to create the individual rows that will form the palletizing layer. A further solution is the use of a step-by-step belt conveyor which, thanks to a system of belts driven by brushless motors, allows the packs to be aligned to form the layer without the use of dividers but only by acting on the movement of the belts themselves. LAYER FORMING USING PUSHERS Forming system specifically suitable for palletizers with 90° infeed as the packs arrive perpendicular to the direction of movement of the pusher that transfers the individual rows up to the layer forming, ready to be compacted and transferred to the pallet. LAYER FORMING WITH MANIPULATORS Manipulators are designed to provide a high performance infeed to all types of palletizers: 90°, in-line and with robots. The task of the manipulator is to translate and/or rotate the product to form and compact the layer, minimizing shocks or stress, especially for fragile or unstable products. The layer forming system using manipulators is flexible and extremely precise, it can handle any type of pack, even the most delicate. There are three variants of manipulators: robot or gantry manipulators. All versions use brushless motorized gripping heads to guarantee maximum precision and optimal control of the clamping force. The forming belt is driven by brushless motors to ensure maximum stability of the packs. A great advantage of the manipulators is the accessibility to each area of the system: in case of need, the operator can reach any point for any intervention in total safety.
  • 8. 8 DEVICES WRAPAROUND20 AUTOMATIC CASE-PACKER TO WRAP PRODUCTS STARTING FROM A FLAT BLANK. ROTOR THE ROTOR SHEET DISPENSER CUTS INTERMEDIATE SHEETS FROM REEL ON DEMAND. OPTIONAL > Divertor to channel non regular/shaped products > Automatic changeover by servomotors > Stacking system via pick&place > Automatic partition dispenser system > Preferred components specs on request Pre-cut sheets lead to productivity loss in palletizing (Productivity loss>1%). Variable pick-up height Leads to slower speed (up to 4 sec more per cycle) Only one sheet to pick-up Results in maximum reliability. One fixed pick-up height Results in maximum capacity (up to 25% speed increase). IMPROVEDFLEXIBILITY Storing multiple pre-cut sheets formats requires more warehouse capacity, leads to scrapping costs and increases order complexity. Cutting multiple sheet formats from one reel Results in maximum flexibility and logistic optimization (up to 90% less space compared to corrugated sheets) Replenishing pre-cut sheets requires stopping the palletizer when entering the safety zone (up to 1 stop every 2 hours). Loading of a new reel can be done outside the safety zone without stopping the palletizer. Version with in-line infeed. Version available with one or more in-feed lanes depending on the incoming speed of the products and on the requested format. Version with 90° infeed. Version available with one or more in-feed lanes; depending on the incoming speed of the products and the requested format. Diverter (optional) to direct non regular/shaped products into the correct number of lanes. Wide range of versions suitable to accept up to 200 products/min. Easy and quick adjustment of package size by centralized handwheels (standard) or by servomotors (optional). Possibility to stack the products via pick&place.
  • 9. END-OF-LINE SOLUTIONS FOR TISSUE 9 ANCILLARY DEVICES AUTOMATIC FEEDING SYSTEM FOR LAYER-PADS The purpose of the operation is to insert the cardboard layer-pad in the correct position in the shortest possible time and without interfering with the other elements such as, for example, the robot palletizer arm. The system guarantees great autonomy for feeding the layer-pad and is suitable for both conventional and robotic palletizing installations. / Pallet with stacked interlayer pads is positioned on the upper conveyor / The scissor lift progressively raises the stack to the correct gripping position / Column type or robotic type interacting gripper puts the pads between the layers during the palletizing phases / The scissor lift descends to the lower level of the conveyor to eject the pallet at the end of the pads / Self-centring motorized side guides for intermediate pads The layer-pad feeding system can be column, bar or robot type. Motorized with two brushless motors, the systems guarantee accurate movement control and therefore precise synchronisation with the palletizing robots, avoiding any kind of interference. Furthermore, the brushless motors allow the AIC device to follow optimized paths when lifting/lowering and rotating the layer-pad gripping head. EMPTY PALLET INFEED SYSTEM The empty pallet infeed system supplies the palletizer with empty pallets, making this task automatic. The system is designed to guarantee maximum flexibility in terms of variations in pallet size. The system may be used with 4 forks instead of 2, in order to work with half-pallets (also called “demi-pallets”). SHUTTLES ON RAILS Shuttles on rails may still be used when the route to be followed with loaded pallets is relatively simple and not too far away from the palletizer.
  • 10. 10 AUTOMATIC ROTATING TABLE WRAPPING MACHINES PGSM CARRIAGE / Single motor on board / Fixed pre-stretch up to 340% / Optional kits for different pre-stretch ratios / Containment force/corner compensation: load cell / Can be equipped with reels h. 500 mm - 20” (STD) or h. 750 mm. - 30” (OPT) PGSA GARRIAGE / Two motors on board / Variable pre-stretch 150% - 400% set via control panel / Containment force/corner compensation: load cell / Can be equipped with reels h. 500 mm - 20” (STD) or h. 750 mm. - 30” (OPT) ROTOPLAT3000HD AUTOMATIC ROTATING TABLE WRAPPING MACHINES Automatic rotating table with driven roller surface to wrap and stabilize loads on pallets with stretch film to be used in automatic packaging at the end of the line. Rotoplat series wrapping machines stand out for their driven roller surface rotation system which is made up of a toothed thrust bearing supported by a high load capacity ball bearing and high resistance pin transmission; this construction solution ensures high operating reliability and working life in the most wearing use conditions. Table rotation speed and relevant acceleration and deceleration ramps are controlled by a frequency converter; this guarantees that the table always stops in phase regardless of the load weight and makes sure it is always aligned with the infeed and outfeed conveyors, assuring correct pallet supply and unloading. ROTOPLAT 3000 HD: suited to wrap and move pallets in automatic cycles in merchandise sectors that require high performance.
  • 11. END-OF-LINE SOLUTIONS FOR TISSUE 11 ROTATING ARM STRETCH WRAPPING MODULAR AND COMPACT SOLUTION / Ultra-compact machine dimensions / Easily installable into any site, even small or difficult environmental conditions / Great flexibility of use, modularity and quick upgrade after installation EVO PRE-STRETCH CARRIAGE / Minimized radial dimensions / Cube TechnologyTM Level 1 and Level 2 available HELIXEVO ROTATING ARM STRETCH WRAPPING MACHINES / Fully control of pre-stretch and containment force at every point, within recipe program directly on HMI NEW EVO HMI / Easy-to-use display for operators / Manual movements activated through 3D image icons / Advanced troubleshooting available as option / Technical documentation on board of HMI ERGONOMIC, SAFE DESIGNED TO REDUCE THE TCO / Less maintenance / Energy consumption reduction / Unique centralized lubrication point* * With TPM option MAIN OPTIONALS TOP SHEET COVER Top load covering sheet PRESSURE PLATEN Load stabilization device PALLET LIFTER Pallet lifter device SPRING CLAMP System for clamping, cut­ting and sealing the film, which occurs without contact with the product EASY-LOCK Device to place the film rope on the pallet without the assistance of the machine pallet lifter VERTICAL CORNER APPLICATOR VCA Device that applies cardboard corners for pallet protection ROPING DEVICE System to reduces the film band into a “rope” to ensure a more effective stabilization of the load ROBOBAND AUTOMATIC HORIZONTAL BANDING MACHINES Fully automatic machine for horizontally banding palletized loads with a narrow band of stretch film. This type of machine is particularly suited to applications where there is a need to secure a stack of products that do not require the overall containment of stretch film. Through the use of a optional labeler with Roboband is possible to identify the pallet through a label that must not or cannot be placed directly onto the load - such as crates/kegs, etc... The label is applied to the band itself during the banding process. ROBOBAND 1VH: horizontal bander with 1 couple of reels ROBOBAND 2VH: horizontal bander with 2 couple of reels
  • 12. 12 AUTOMATIC ROTATING RING STRETCH WRAPPING MACHINE GENESISTHUNDER BORN TO SET HIGHER STANDARDS HI-RESISTANCE MONOBLOCK ALUMINIUM RING / Lower rotation weight and inertias / Great durability for heavy-duty operation / Outstanding performances at low energy cost / All movements lub-free* / High-resistance timing belts for ring lifting rotation * With TPM option SERVO CONTROLLED DIRECT-DRIVE PRE-STRETCH MOTORS / Cube Technology™ Level 1 and Level 2 available / Eliminates all failures caused by sliding contacts used on traditional technologies / Increases reliability thanks to a perfect balancing of rotating parts / Full control of pre-stretch and containment force in every moment with recipe program directly on HMI ERGONOMIC, SAFE DESIGNED TO REDUCE THE TCO / Low-Level ergonomic reach position for lifting motor available as option / Smooth neat design / Improved ergonomics and quick parts changeover / Automatic dynamic ring parachute for operators’ maximum safety NEW HMI / Easy-to-use display for operators / Manual movements activated through 3D image icons / Advanced troubleshooting available as option / Technical documentation on board of HMI GENESISFUTURA AUTOMATIC RING WRAPPING MACHINES A wide range of rotating ring machines to wrap and stabilise loads on pallets with stretch film designed for multiple merchandise sectors. The Genesis Futura series wrapping machines, like Genesis HS series machines, operate without sliding electrical contacts and feature the exclusive system that powers pre-stretch driven units with batteries charged during machine pauses at pallet infeed and outfeed. This technical and highly innovative solution, in addition to eliminating all the typical problems of sliding contacts, also significantly reduces the overall machine weight and correctly balances rotating masses. All this, in addition to guaranteeing reduced investment costs and, consequently, high competition levels, ensures: low electrical energy consumption; reduced maintenance; high reliability and long working life. Furthermore, construction solutions were adopted to minimise transport costs and installation time with economic advantages for the end user. The modularity of the structural and functional units provide high flexibility and versatility expressed with traditional pallet models (max. dimensions: 1000 x 1200 mm) and models for large-sized pallets (max: 1450x1450 mm and 1900x1900 mm). GENESIS FUTURA 40 65 Loads/h GENESIS FUTURA L 55 Loads/h GENESIS FUTURA XL 50 Loads/h GENESISHS AUTOMATIC ROTATING RING STRETCH WRAPPING MACHINES A complete range of automatic ring wrapping machines to wrap pallet loads with stretch film designed for use in the beverage sector and in applications that require high production capacities. The special feature of Genesis HS series wrapping machines is the exclusive system which, during ring rotation, generates electrical energy that powers the motorised pre-stretch units. This technical and internationally patented solution can operate without sliding electrical contacts, minimising maintenance costs since the problems of contact wear and sparks are fwully eliminated, and can be used in dusty and humid environments. Since wrapping is performed on a still pallet, maximum ring rotation speed can be used without load fall risks, even with lightweight and unstable products. Thanks to the design of the support structure, Genesis HS can be easily included in existent pallet conveyor lines. Due to these features, Genesis HS series wrapping machines have a wide range of application in various merchandise sectors. The modularity of the structural components and function units permit ample versatility expressed with one reel model (Genesis HS 50) and 1 double reel model (Genesis HS 50/2) able to ensure the following maximum production capacities. GENESIS HS 50 90 Loads/h GENESIS HS 50/2 150 Loads/h
  • 13. BENEFITS Wrapping recipes are optimized according to the load, hence: / total flexibility for every load size / best product care also in case of delicate products / high-quality packaging / safer logistics / film savings up to 50% / MULTI-LEVEL VARIABLE PRE-STRETCH / MULTI-LEVEL VARIABLE CONTAINMENT FORCE / PROACTIVE CORNER COMPENSATION / STRATEGIC FILM PLACEMENT Each of these factors stabilize and protect your product most effectively while using 30 to 50% less film PREVENTIVE MAINTENANCE Avoid production lines downtime Faster troubleshooting Visual control of the machine status ELIMINATE FILM LOOSENTAILS and all issues for automated warehouses CLAMPING SYSTEM WITHOUT HEATED ELEMENTS FOR WELDING AND CUTTING FILM operation suitable for environments with reduced maintenance HELPSTO PREVENT CONDENSATION by working with macroperforated or net stretch films END-OF-LINE SOLUTIONS FOR TISSUE 13 MAIN OPTIONALS TOP SHEET COVER Top load covering sheet PRESSURE PLATEN Load stabilization device PALLET LIFTER Pallet lifter device ARC - AUTOMATIC REEL CHANGE Wrapping reel changer device LOW-LEVEL ERGONOMIC LIFTING MOTOR No more need of maintenance platforms VERTICAL CORNER APPLICATOR VCA Device that applies cardboard corners for pallet protectio ROPING DEVICE System to reduces the film band into a “rope” to ensure a more effective stabilization of the load
  • 14. 14 1. The rise in the competitiveness of the company system. 2. Improved efficiency of the plant, an integrated management system allows timely and real-time administration of resources, reducing loss and costs for product damage. 3. Flexibility thanks to integrated handling and logistics tools that allow companies better to know the exact situation in The automation end-of-line logistics must under all circumstances be assessed in an integrated manner to achieve some fundamental objectives: AUTOMATION OF LOGISTICS IN PRODUCTION SITES STANDARDSAFETYSCANNER detects the proximity of objects or people, immediately stopping the vehicle in the presence of any obstacles. SUSPENDEDLOADDETECTION optional sensors to detect doors and/or suspended objects in the production plant. SIDEOBSTACLEDETECTION sensors to detect objects or people in the immediate vicinity of the vehicle. their warehouse and optimise the use and storage of raw materials. 4. The greater safety deriving from the use of an automatic handling system, in itself is sufficient motivation to decide to implement it.
  • 15. END-OF-LINE SOLUTIONS FOR TISSUE 15 THE OCME NETWORK The Ethernet network used for the systems designed by OCME is designed by highly qualified specialised technicians, capable of guaranteeing perfect operation and maximum availability of the infrastructure. The network, which is part wired, and part wireless, is designed for the LGVs to liaise with the central traffic management system and concurrently assess the requests originating from the operators (via normal handheld devices), from palletizers/depalletizers or in general from any other plant, irrespective of the language and of the communication protocol used. OCME’S SOLUTION FOR START- AND END-OF-LINE LOGISTICS CONSISTS OF A TESTED AND EXTREMELY RELIABLE SYSTEM FOR SHARING INFORMATION IN REAL TIME AMONG ALL THE ENTITIES IN THE PRODUCTION PLANT. consumables, eliminating any lost material and reorganising the warehouse automatically to optimise the space. Such a perfectly traced system becomes extremely simple to control, making it possible to measure its efficiency and also optimise it. Every point, every entity, every device is therefore analysed by the system to assess weaknesses which could jeopardise the overall efficiency of the production chain. This also makes it possible to obtain updated statistics on the production of a particular line or of a given product. Thanks to the shipping reports, the need to fill in delivery notes by operators is eliminated. OBJECTIVETRACEABILITY CERTAIN CRUCIAL ASPECTS ARE BECOMING INCREASINGLY IMPORTANT IN MODERN LOGISTICS: THE TRACEABILITY OF THE PRODUCT, THE SUPERVISION OF THE ENTIRE HANDLING PROCESS. As regards the first aspect, traceability, OCME makes it possible to keep a log of each product processed in order to rebuild its history, its path and any other information deemed necessary. This makes it possible to know in real time codes, location and quantity and, lastly, to achieve the total traceability of the batches produced and already shipped. This integrated approach to the traceability problem also makes it possible to guarantee the efficient turnover of all AGV MANAGER STATION 4.0 Production Manager 4.0 Warehouse Management System 4.0 Traffic Manager 4.0 Wireless Ethernet, Profibus Devicenet etc... Localwms interfaceetc... PRODUCTION WAREHOUSE Wireless WEB APPLICATION
  • 16. THE SUPERVISOR The supervision system is designed to manage missions, criteria for the dynamic allocation of vehicles. It is interconnected with the other company devices, such as PC, PLC, database and ERP systems its purpose is to define, monitor, forecast and archive all the information relating to the logistics system devices, especially Auriga laser guided vehicles. Thanks to an entirely visual interface, an overall representation of the plant can be seen with the location of the vehicles and the related load. The status of every vehicle can be seen in order to check its operating parameters. TRAFFICMANAGER THE PURPOSE OF THE TRAFFIC MANAGER IS TO MANAGE COMMUNICATIONS FROM AND TO THE LASER GUIDED VEHICLES. This occurs via radio along normal standard wireless networks on the UDP protocol. The traffic manager is designed to manage a fleet of vehicles simultaneously. One of the specific tasks of this system is to define the priorities, tasks and stops, vehicle by vehicle. Using the Traffic Manager OCME can assess together with the customer any possible plant critical issues in advance. SIMULATIONSOFTWARE EVEN BEFORE REACHING THE OPERATING PHASE, EVERY LOGISTICS INTEGRATION PROJECT IS ASSESSED AND ANALYSED IN ADVANCE. Thanks to sophisticated software, which has been entirely developed by OCME, an extremely accurate forecast can be made as to which requisites and critical issues the new plant will have, depending on the variables defined. USERINTERFACE The operator can interact with the LGV system in multiple ways: / Push-button panels / PDA / Display / On-board monitor / Printers The simulation occurs through a graphic interface that displays the layout of the plant where the vehicles move around and behave as if in real life. This way, the workloads can be defined in advance, and the exact requirements of each vehicle can be determined. This service is extremely important because it makes it possible to obtain a configuration of the logistics system that actually complies with the company’s requirements and makes it possible to assess in advance any possible overloads or weaknesses in order to intervene before the problem actually arises. THE HEART AND MIND OF OCME’S SYSTEM LIE IN THE SUPERVISION SYSTEM (AGV MANAGER). 16
  • 17. END-OF-LINE SOLUTIONS FOR TISSUE 17 VEHICLE BATTERY Auriga vehicles can be fitted with various types of battery, to be defined according to the plant characteristics, to the type of load and to the vehicle maintenance management requirements. A vital aspect for the size of the plant is the choice of charging system to be used: the efficiency, charging times and the level of automation are important factors to take into account during the overall evaluation of the entire system. Batteryreplacementorchargingsystems. The battery replacement or charging system is designed to guarantee the wide autonomy for Auriga vehicles. There are three types: ad hoc charging, semi/automatic battery replacement or automatic battery replacement. Every vehicle has a charge indicator on-board managed by the microprocessor that liaises with the AGV Manager, keeping it constantly updated as to the status of the charge and consequently the need to refuel. Byopportunity Particularly suitable in places where its use is not continuous, this system sends vehicles to a charging station during periods of inactivity. It does not require the presence of an operator and it is fully automatic. Semi/automaticbatteryreplacement. The AGV Manager directs the vehicle with the low battery to a battery replacement station and simultaneously notifies an operator. Replacement requires an average of between 3 and 5 minutes and does not require the use of fork-lift trucks and travelling cranes. Automaticbatteryreplacement. When the vehicle battery needs replacing, the AGV Manager directs it towards the battery replacement station where replacement is fully automatic. This solution is particularly recommended in installations which have a large number of vehicles and continuous production cycles.
  • 18. AURIGA: THE LASER GUIDED SHUTTLE Laser guided technology envisages the use of reflective mirrors to be positioned in the rooms where the vehicles travel in order to provide a reference orientation grid. In fact, no fixed or mobile structure needs to be installed on the ground to use this type of vehicle, thereby doing away with the need for any intervention or additional construction works. Any modifications to the layout of the production department do not entail structural modifications, but merely a software amendment; in fact, the vehicles are designed to accept the new routes and new orders originating from the control system. Unlike other rigid guiding systems, automatic laser guided vehicles have the ability to determine automatically the best route to complete their assigned mission, and they are aware of the location of all the other vehicles in the fleet in order to avoid collisions. A suitable number of sensors and the specific logic of the control software make sure the vehicles move around safety, adapting to any structural obstacles present in the areas where they travel. THEAURIGARANGE THE AURIGA RANGE OF LASER GUIDED VEHICLES CONSISTS OF STANDARD VEHICLES WITH A WEIGHT LIFTING CAPACITY UP TO 13000 lb. Two main variants are available: lifting vehicles, with the same functions as traditional fork-lift trucks, and conveyor vehicles whose main task is to transship products. Multiple options make it possible to create vehicles that fully comply with the OCME offers an extensive range of laser guided vehicles fitted with a highly reliable guiding and correction system that concurrently offers easy implementation and operating flexibility. specific requirements of each company, both in terms of load capacity and versatility. Equipment is available for lifting vehicles designed to handle individual pallets and up to eight pallets simultaneously. The forks can be short, long or telescopic with fixed or variable geometry depending on the type of load processed. To increase the capacity of the standard vehicles, stabiliser attachments can be added. Part of the OCME production plant dedicated to the assembly and test area for LGV vehicles 18
  • 19. AURIGAPS Auriga PS is an automatic laser guided vehicle with coated forks. When the forks are in the lowered position, they cover the rear wheels, like an electric transpallet. Owing to the position of the wheels with respect to the load carried, the PS model is capable of handling up to 3300 lb, while remaining compact in size. Auriga PS is therefore ideal for operating in narrow spaces, for instance in the middle of production lines or in warehouses. AURIGACT AURIGA CT are vehicles with counterbalanced forks. These LGVs are designed to handle all product types. The Auriga CT line of machines ranges from the smallest model, Auriga 8CT, which is suitable for travelling in small spaces and has a capacity of 1700 lb, to much bigger models, such as the Auriga 45 CT, which is used to convey 3 pallets and has a maximum capacity of 9900 lb. AURIGAZ AURIGA Z are fork vehicles fitted with stabilisers to increase their capacity without using bulky mechanical structures. These models are designed to handle all product types. From the classic Auriga 25 Z to carry two pallets at a time or a horizontal reel, up to the biggest model, 60 Z to carry heavy loads of up to 13000 lb. AURIGAC Auriga C vehicles are equipped with chain conveyors, rollers or rubberised belts. These models are designed to handle the product from conveyor to conveyor. The Auriga C line ranges from the Auriga C1 for conveying a single pallet, to the biggest model, the Auriga C4, for conveying 4 pallets simultaneously. 1. COUNTERBALANCED VEHICLE FOR REEL HANDLING The vehicle is designed for lifting and handling reels from the tissue industry using a gripper. 2. VEHICLE FOR REEL CONVEYOR AT CUTTER OUTFEED Thanks to a device with mobile forks and a bearing-supported floating platform, the sliced reels can be removed from the cutter pole without deforming it, ensuring the stability of the product during handling. SPECIALVEHICLES: One of the special features of OCME is that the company creates solutions according to the applications required by the customer: AurigaPS AurigaCT AurigaZ AurigaC Auriga14RT-H END-OF-LINE SOLUTIONS FOR TISSUE 19
  • 20. Innovation and avant-garde are among the main watchwords that unite Robopac and Ocme. A clear example of this is TechLab™, the most advanced research laboratory system in the industry dedicated to continuous product and process development. The main target of the TechLab™ laboratories is to allow all the Group's solutions to be tested and to offer customers the possibility of scientifically verifying the effectiveness of the palletized load packaging systems. Thanks to its ability to stabilise and secure the palletized load, TechLab™ ensures that the product arrives at its destination perfectly intact. In addition, the lower use of packaging materials reduces costs and contributes to a lower environmental impact. The consolidated know-how, the continuous updating and the technological evolution, as well as the assistance guaranteed on a worldwide basis, make Robopac and OCME an international reference point for the design and manufacture of packaging machines. 20
  • 21. LIS - LINE INFORMATION SYSTEM The line supervisor can be customized according to line features and customer needs. It was developed on a ZenOn platform (COPA-DATA) and runs on a dedicated Windows10-based server. It may be installed in the office or directly in the production area, so as to monitor all the machines of one or more production lines. The supervisor is designed to communicate with all the machines on the line using the most common Ethernet-based protocols (PVI, ethernetIP, etc.). Acquired data are formatted according to the international OMAC - PackML standard and are all easily accessible using a simple and user-friendly operator interface. The many features offered by the LIS offers include: / Viewing the operating status of the entire line / Monitoring production status / Managing production shifts / Managing user authentication The system provides the following information in historical form and real time: / operational status (OMAC status, speed, stops, etc.) / Performance and production data / Alarm events / Production reports END-OF-LINE SOLUTIONS FOR TISSUE 21
  • 22. 22 CUSTOMER SERVICE With OCME’s service solutions, an investment is made in long-term performance. We offer an extensive range of customer-focused services, based on assistance and after-sales support for the machine. We provide several services, such as local or remote technical support through the use of the most modern technologies, the supply of spare parts, the installation of updates, maintenance contracts and more. Everything is devised with the aim of meeting the needs of our customers and building a lasting relationship, based on mutual trust and cooperation. Reactivity, proactiveness and proximity are some of the values we believe in, some of the principles we follow to accomplish our mission to the best of our abilities and reach our objectives. FIELDSUPPORT OCME can rely on a network of technicians situated across the world, ensuring your machines continue to work, and that production is optimal at all times. Field support includes several activities, such as diagnostics visits and reports, scheduled maintenance, servicing, installing updates and emergency intervention for problem-solving. Through direct analysis of the machine, the OCME technician will also be able to recommend the most appropriate upgrades and services for your plant. As soon as we receive a request from a customer, we select the most appropriate technician, taking into consideration the machine family and the activity to be performed on site. 24/7 SOPHISTICATEDITSOLUTIONS We have devised a series of technologically advanced systems and services to put at your disposal, which envisage cooperation between customers and OCME technicians. Thanks to our 24/7 service and with the aid of wearable devices (wearable devices for remote visual support) you will have the opportunity to link up directly with our expert technicians, who are available 24/7, in the event of a problem during production (paid service).
  • 23. END-OF-LINE SOLUTIONS FOR TISSUE 23 One of our IT solutions is the “MyOCME” App. This new App will grant you access to OCME services quickly and in a revolutionary manner, simply using your smartphone. The App will allow you to open Emergency Tickets relating to machines covered by a contract by means of an interactive channel that will further improve communication with our technicians and with the remote support service. My OCME allows us to digitize several existing procedures and also to include new features, such as routing and improving information on OCME services to our customers, speeding up requests for technical support in case of problems with our systems, providing any useful information on the services included in the Service Contract (SLA, list of machines, emergency ticket management, etc.). UPGRADESANDSPAREPARTS As an original equipment manufacturer, we know exactly what your production line needs to deliver optimal and consistent results. Our specialised technicians analyse and test each and every part before delivery on time. Once the request has been received from a customer, a feasibility study is opened on the machine involved. The engineering department develops the request and offers the best solution, making use of cutting-edge materials and technologies. MAINTENANCECONTRACT The maintenance contract is another great feature for your peace of mind! Rely on our experience to anticipate any possible problems, as well as on our prompt response times for impeccable service. The services we offer are designed according to a strategy that aims to provide added value to our customers’ machines and plants over the years (TCO), to keep a trust-based cooperative relationship with our Customers, to prevent causes for malfunctioning and quickly solve any critical issues that may arise. The maintenance contracts are offered to Customers in a modular and flexible form, in order to put together an effective offer that is capable of accommodating the specific requirements of the Customer. TRAINING OCME offers consultancy programmes aimed at transferring and sharing our experience and technical expertise. This way, you’ll be able to get the most out of your machine, achieve safe production and optimise machine performance long-term. Each training course can be customized according to your needs. The aim of the course is to train your personnel on the method of intervention to guarantee machine operation with outstanding quality standards, taking into account the efficiency of production and basic compliance with prevention and safety procedures. This coaching phase helps maintain a high level of efficiency and productivity for your machine. These courses are designed to enable your staff to solve problems independently, improve results and achieve the success your company expects.
  • 24. 2 Printed05/2018PalletisingandDepalletising-English-Rev.01-09/2019 HQ OCME Via Del Popolo 20/A, 43122 Parma - Italy Tel +39 0521 275111 info@ocme.com www.ocme.com ROBOPAC Via Ca’ Bianca, 1260 40024 Castel San Pietro Terme, Bologna - Italy Tel +39 051 791611 e-mail robopac@robopac.com www.robopac.com OCMEAMERICA 5300 N.W. 33rd Avenue, Suite 105 Fort Lauderdale, 33309 - FL United States Tel +1 (954) 318 7446 Fax +1 (954) 634 0238 ROBOPACU.S.A. 2150 Boggs Road, Building 200, Suite 200 Duluth, GA 30096 USA T. (+1) 678 473 7896 - (+1) toll free 866 713 7286 info@aetnagroupusa.com www.robopac.com/US TOPTIER 10315 SE Jennifer St, Portland, Oregon 97015 - USA T. (+1) 503 353 7588 - sales@toptier.com www.toptier.com OCMEMEXICO Embalaje, S. de R.L. de C.V. Homero 425 Torre “A” Desp. 102 V Sección México D.F., 11570 - Mexico Tel +52 5552542401 ROBOPACBRASIL Rua Agnese Morbini, 380 - 95700 404 Bairro Pomarosa Bento Gonçalves / RS - Brazil T. (+55) 54 3455-7200 robopacbrasil@robopacbrasil.com www.robopacbrasil.com SUBSIDIARIES OCMEUK,OCMEFRANCE,OCMESA OCMEMEXICO,OCMEAMERICA,OCMEPACIFIC ROBOPACUK,ROBOPACFRANCE,ROBOPACDEUTSCHLAND ROBOPACUSA,ROBOPACRUSSIA,ROBOPACCHINA ROBOPACIBERICA