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1
WELCOME TO EHCOLO
EHCOLO A/S IS A DANISH COMPANY SITUATED IN THE SOUTHERN PART OF DENMARK,
APPROXIMATELY 80 KM FROM THE GERMAN BORDER,
Distance to Billund International Airport 50 km
Distance to Copenhagen International Airport 275 km
Distance to Hamburg International Airport 285 km
2
FRANCE
PORTUGAL
GREECE
RUSSIA
POLEN
SLOVAKIA
HUNGARY
TURKEY
AUSTRALIA
U.A.E.
USA
KOREA
CHINA
CANADA
CHILE
INDIA
BELARUS
FOUNDED 1987
PRIVATE OWNED SHAREHOLDERS COMPANY
MAIN BUSINESS: PALLETISERS
FIRST PALLETISER IN 1989
SINCE MORE THAN 500 PALLETISERS ARE DELIVERED WORLD WIDE TO
3
DENMARK
NORWAY
SWEDEN
FINLAND
ICELAND
ESTONIA
LATVIA
LITHUANIA
IRELAND
WALES
ENGLAND
GERMANY
NETHERLANDS
LUXEMBOURG
AUSTRIA
SWITZERLAND
EHCOLO A/S
• Agriculture
• Seed
• Grain
• Rice
• Potatoes
• Onions
• Carrots
• Animal Feed
• Premix ( vitamins-minerals)
• Cattle
• Pig
• Horse
• Fish
• Bio energy
• Wooden pellets
• Charcoal
• Briquettes
• Building products
• Cement
• Mortar (Dry and wet)
• Chemical
• Food / Food Additives
• Rice
• Flour
• Milk powder
• Malt
• Cocoa
• Coffee
• Emulsifiers
• Sugar
• Garden Products
• Fertilizer
• Potting mix
• Lime
• Pet food
• Plastic
• Plastic granulates
• Other
• Salt
• Silicium
• And many more
4
BUSINESS SECTORS
PRODUCTION PROGRAMME
• PALLETISERS
• 14 models in 4 different series
• PM300/400 series
• PM800 series
• PM900 series
• Robots series
• CONTAINER BULK LOADERS/UNLOADERS
• ANCILLARY EQUIPMENT
Upstream
- Belt conveyors
- Curve belt conveyors - Curve roller conveyors
- Bag turners for standing bags
- Bag turners for laying bags
- Bag kickers
- Flattening belt conveyors for light products
- Flattening belt conveyors for heavy products
- Square roller straightening conveyors
- Circular roller straightening conveyors
- Glue systems
- Leak detector
- Checkweigher
- Metal detector
- Slip-sheet dispenser, single sheet
- Protective sheet dispenser, single sheet or from roll
- Intermediate sheet dispenser from roll
- Pallet magazine/dispenser
- Built-in strapper boxes (PM 800).
Downstream
- Pallet roller conveyor system
- Pallet turning unit
- Pallet chain conveyor, 2, 3 or 5 lane
- Pallet transfer cart systems
5
DELIVERY PROGRAMME
• BIG-BAG
Big-Bag machines for different
types of products, in different
types of bags, with or without
Pallet magazine, conveyors etc.
6
DELIVERY PROGRAMME
• BAGGING
With our experience of many
industries for almost 30 years, we
have built up an extensive
knowledge and network of partner
companies. Which are experts in
their field.
Depending on product, type of bag,
and capacity we can quote the right
partner company.
• FFS (FLAT FILM)
• FFS (TUBULAR)
• OPEN MOUTH
• VALVE
7
DELIVERY PROGRAMME
• PALLET SECURING
• STRETCH WRAPPING
• UNIWRAP 200AE
• UNIWRAP 300AE
• HOOD STRETCHING
• LACHENMEIER POWER FLEX T1
• LACHENMEIER MULTI FLEX1
8
DELIVERY PROGRAMME
• TURN-KEY LINES
• BAGGING-PALLETIZING-PALLET
SECURING
• With Ehcolo’s experience of supplying many
industries for almost 30 years, we have built up
an extensive knowledge of full packing lines and
have a network of the best partner companies
for bagging machines of all types as well as for
stretch wrappers and stretch hooders.
• And being a manufacturing company ourselves
is of course a big advantage, when working with
these other manufacturing partner companies.
9
SUB SUPPLIERS
• Servo Control system
• B&R
• Privately own company, established in 1979 in Eggelsberg,
Austria with 1.800 employees
• Offices in 68 countries
• Motors
• SEW
• German company, , established in 1931
• Employs more than 10,000 people worldwide
• Offices in 40 countries
• Sensors
• SICK
• German company, , established in 1946 near Munich
• SICK currently employs about 5,000 employees worldwide
• Offices in 50 countries
10
TESTING
• In house test centre
• Possibility for the
costumer to send
products to us, test are
made either together
with the costumer or the
test is filmed and sent.
• 100% function test of all
machines prior to delivery
11
EHCOLO`s MISSION
To design, manufacture and supply the best,
most reliable and highest quality automatic
palletizing equipment for any type of bags
and boxes in a capacity range of 0 - 2500
units per hour. To offer turn-key bagging-
palletizing-stretch wrapping/stretch
hooding lines. To offer standard as well as
tailor made solutions for all budgets.
Due to our highly motivated and innovative
team, we are able to be leading and to
provide our customer always with the right
solution.
If it is possible to make palletisers better
than ours, then we will do it ourselves.
12
SERVICE/SUPPORT
• Service packages
• Remote service.
• Via Internet, which enables our
service specialists to make online
remote diagnostics and solve
eventually problems in real time and
without delay. Further software
changes can be made remotely.
Customer can also access and control
palletiser remotely from as many
places he wants. Possibly to have IP
camera’s on the same system also.
13
PM400/500 SERIES
• The palletisers type PM 400 and PM 500 are
gantry type robot palletisers, and designed
for smaller and medium capacity packing
lines. All sizes, types of bags with any type of
product.
• Capacity: 400-500 bags per hour
The unique side bag pick-up system with top
press plate gives straight-sided and stable
pallets suitable for high storage stacking.
Can palletise all sizes of bags and boxes on all
sizes of pallets. Can palletise bags with or
without overlapping.
• Compact, low investment and low
maintenance costs. Very easy customer
programmable. Memory for 80 product
programs.
14
PM800 SERIES
• The palletisers in the type PM 800-series are stripper plate
palletisers with layer side- and top pressing facilities, and
designed for medium and high capacity packing lines. The
unique control system enables any pattern in any format, just
by choosing another of the many programmers stored in the
memory. The combination of side- and top pressing gives
straight-sided and stable pallets suitable for high storage
stacking. Can palletize all sizes and types of bags on all sizes of
pallets.
As the only palletiser: All main drives are servo-controlled and
results in unsurpassed accuracy, low wear and noiseless
operation.
• KERC (Kinetic Energy Recovery System) for recovery and re-
use of all braking energy, saving 15-20% compared to all
other palletisers.
• Memory for up to 500 product programmes.
• Compact, low investment and low maintenance costs.
• Capacity: from 400 to 2.500 bags or boxes per hour.
15
PM900 SERIES
• The palletiser type PM 900 is a combination of our stripper plate palletiser
type PM 800, with layer side- and top pressing facilities, and our robot
palletiser type PM 400, and is designed for high capacity packing lines
where overlapping is required. The unique control system enables any
pattern in any format, just by choosing another of the many programmes
stored in the memory. The controlled positioning by the robot combined
with the side- and top pressing gives straight-sided and stable pallets
suitable for high storage stacking. Can palletise all sizes of bags on all sizes
of pallets with or without overlapping.
• As the only palletiser: All main drives are servo-controlled and results in
unsurpassed accuracy, low wear and noiseless operation.
• KERC (Kinetic Energy Recovery System) for recovery and re-use of all
braking energy, saving 15-20% compared to all other palletisers.
Memory for up to 500 different product programmers.
• Compact, low investment and low maintenance costs.
• Capacity: from 600 to 1.800 bags per hour.
16
ROBOT SERIES
• EHCOLO A/S supplies also robotic systems based on our yearlong
experience with our gantry robots, we manufacture and supply also
pick-up units and the pheriferical equipment like conveyors etc.
• The advantage of a robot compared to a conventional palletisers is,
that it takes less space, and it can handle more lines at the time.
• But the many functions and palletising quality does, that the capacity
by one-by-one handling does normally not exceed 500 bags per
hour, so if you require a higher capacity, then we offer one of our PM
800 or PM 800 series of palletisers, which takes more space, but are
the most compact available.
• We can also supply a robot with a higher capacity than 500 units per
hour, then with
1. a double fork gripper and the capacity will then increase up to
approx. 1000 bags per hour, but then you must be aware that the
palletising quality might not be what you or your customers want,
but with firm well filled bags the result is reasonably good.
2. Multi-bags side gripper, e.g. For only 5-layer pattern, bags are
picked and placed 2 and 3 and the capacity will go up to 1200 bags
per hour. And the quality is OK, because of the side gripper function.
17
CONTROLS
• 15 ” colour touch screen
• Servo control on all major motors
• Direct absolute encoder on all
positioning geared motors
• Energy saving (KERS)- Kinetic Energy Recovery System
• Resulting in Fast, accurate and gentle movements
• Flexible machine which can handle many products sizes/types automatically
• Positioning of the different parameters in +- 1mm
• HMI, extremely operator friendly.
• All drives except the pallet magazine are servo controlled and all positioning motors
are equipped with encoders, which are connected directly to the servo control, this
combination of servo converters and encoders gives controlled accurate and soft
start/stop operation and ensures long life time and low wear and tear.
• All braking energy of motors are collected and re-used, so this makes our palletisers
GREEN
18
19
CONTROLS
CONTAINER BULK LOADER
• New unique loader ideal for loading
of dry bulk commodities into
containers, such as sugar, malt, fish
meal, grain or almost any other
granular product.
Sturdy screw conveyor with special
designed pressure outlet for
optimum filling of container liner.
Remote controlled sidewise and
vertical movement of outlet.
Easy moveable by e.g. a fork lift truck.
Feeding hopper for connection to a
gravity bellow feeder or other
customer specific feeding system.
• Capacity: one 20 feet container in 20
minutes.
20
CONTAINER BULK UNLOADER
• With our new system for emptying containers, we have
developed a long needed system, which is easy to use, we
have an integrated pneumatic feeding system to feed the
silos directly and there is no waste or contamination of
product.
• Used for products like plastic powder, plastic granulates,
grain, rice, meat– and bone meal, fishmeal, malt and many
other similar products.
•
• The emptying unit is easily mounted on the container by a
fork lift truck and locking tightly by simple fastening devices.
•
• The pneumatic blower unit is connected to the rotary valve
and a flexible hose going to the pneumatic silo system is
connected there also.
•
• It is of course understood that there is an in-liner in the
container holding the product and that the container can be
tipped up for emptying into the hopper of the emptying unit.
•
• As you see on the photo there is 2 hatches, through which the
in-liner can be cut open. Close the hatches and start the
unloading.
• Capacity: nominal 20 tonnes per hour.
21

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EHCOLO Presentation UK.2015pptx

  • 2. EHCOLO A/S IS A DANISH COMPANY SITUATED IN THE SOUTHERN PART OF DENMARK, APPROXIMATELY 80 KM FROM THE GERMAN BORDER, Distance to Billund International Airport 50 km Distance to Copenhagen International Airport 275 km Distance to Hamburg International Airport 285 km 2
  • 3. FRANCE PORTUGAL GREECE RUSSIA POLEN SLOVAKIA HUNGARY TURKEY AUSTRALIA U.A.E. USA KOREA CHINA CANADA CHILE INDIA BELARUS FOUNDED 1987 PRIVATE OWNED SHAREHOLDERS COMPANY MAIN BUSINESS: PALLETISERS FIRST PALLETISER IN 1989 SINCE MORE THAN 500 PALLETISERS ARE DELIVERED WORLD WIDE TO 3 DENMARK NORWAY SWEDEN FINLAND ICELAND ESTONIA LATVIA LITHUANIA IRELAND WALES ENGLAND GERMANY NETHERLANDS LUXEMBOURG AUSTRIA SWITZERLAND EHCOLO A/S
  • 4. • Agriculture • Seed • Grain • Rice • Potatoes • Onions • Carrots • Animal Feed • Premix ( vitamins-minerals) • Cattle • Pig • Horse • Fish • Bio energy • Wooden pellets • Charcoal • Briquettes • Building products • Cement • Mortar (Dry and wet) • Chemical • Food / Food Additives • Rice • Flour • Milk powder • Malt • Cocoa • Coffee • Emulsifiers • Sugar • Garden Products • Fertilizer • Potting mix • Lime • Pet food • Plastic • Plastic granulates • Other • Salt • Silicium • And many more 4 BUSINESS SECTORS
  • 5. PRODUCTION PROGRAMME • PALLETISERS • 14 models in 4 different series • PM300/400 series • PM800 series • PM900 series • Robots series • CONTAINER BULK LOADERS/UNLOADERS • ANCILLARY EQUIPMENT Upstream - Belt conveyors - Curve belt conveyors - Curve roller conveyors - Bag turners for standing bags - Bag turners for laying bags - Bag kickers - Flattening belt conveyors for light products - Flattening belt conveyors for heavy products - Square roller straightening conveyors - Circular roller straightening conveyors - Glue systems - Leak detector - Checkweigher - Metal detector - Slip-sheet dispenser, single sheet - Protective sheet dispenser, single sheet or from roll - Intermediate sheet dispenser from roll - Pallet magazine/dispenser - Built-in strapper boxes (PM 800). Downstream - Pallet roller conveyor system - Pallet turning unit - Pallet chain conveyor, 2, 3 or 5 lane - Pallet transfer cart systems 5
  • 6. DELIVERY PROGRAMME • BIG-BAG Big-Bag machines for different types of products, in different types of bags, with or without Pallet magazine, conveyors etc. 6
  • 7. DELIVERY PROGRAMME • BAGGING With our experience of many industries for almost 30 years, we have built up an extensive knowledge and network of partner companies. Which are experts in their field. Depending on product, type of bag, and capacity we can quote the right partner company. • FFS (FLAT FILM) • FFS (TUBULAR) • OPEN MOUTH • VALVE 7
  • 8. DELIVERY PROGRAMME • PALLET SECURING • STRETCH WRAPPING • UNIWRAP 200AE • UNIWRAP 300AE • HOOD STRETCHING • LACHENMEIER POWER FLEX T1 • LACHENMEIER MULTI FLEX1 8
  • 9. DELIVERY PROGRAMME • TURN-KEY LINES • BAGGING-PALLETIZING-PALLET SECURING • With Ehcolo’s experience of supplying many industries for almost 30 years, we have built up an extensive knowledge of full packing lines and have a network of the best partner companies for bagging machines of all types as well as for stretch wrappers and stretch hooders. • And being a manufacturing company ourselves is of course a big advantage, when working with these other manufacturing partner companies. 9
  • 10. SUB SUPPLIERS • Servo Control system • B&R • Privately own company, established in 1979 in Eggelsberg, Austria with 1.800 employees • Offices in 68 countries • Motors • SEW • German company, , established in 1931 • Employs more than 10,000 people worldwide • Offices in 40 countries • Sensors • SICK • German company, , established in 1946 near Munich • SICK currently employs about 5,000 employees worldwide • Offices in 50 countries 10
  • 11. TESTING • In house test centre • Possibility for the costumer to send products to us, test are made either together with the costumer or the test is filmed and sent. • 100% function test of all machines prior to delivery 11
  • 12. EHCOLO`s MISSION To design, manufacture and supply the best, most reliable and highest quality automatic palletizing equipment for any type of bags and boxes in a capacity range of 0 - 2500 units per hour. To offer turn-key bagging- palletizing-stretch wrapping/stretch hooding lines. To offer standard as well as tailor made solutions for all budgets. Due to our highly motivated and innovative team, we are able to be leading and to provide our customer always with the right solution. If it is possible to make palletisers better than ours, then we will do it ourselves. 12
  • 13. SERVICE/SUPPORT • Service packages • Remote service. • Via Internet, which enables our service specialists to make online remote diagnostics and solve eventually problems in real time and without delay. Further software changes can be made remotely. Customer can also access and control palletiser remotely from as many places he wants. Possibly to have IP camera’s on the same system also. 13
  • 14. PM400/500 SERIES • The palletisers type PM 400 and PM 500 are gantry type robot palletisers, and designed for smaller and medium capacity packing lines. All sizes, types of bags with any type of product. • Capacity: 400-500 bags per hour The unique side bag pick-up system with top press plate gives straight-sided and stable pallets suitable for high storage stacking. Can palletise all sizes of bags and boxes on all sizes of pallets. Can palletise bags with or without overlapping. • Compact, low investment and low maintenance costs. Very easy customer programmable. Memory for 80 product programs. 14
  • 15. PM800 SERIES • The palletisers in the type PM 800-series are stripper plate palletisers with layer side- and top pressing facilities, and designed for medium and high capacity packing lines. The unique control system enables any pattern in any format, just by choosing another of the many programmers stored in the memory. The combination of side- and top pressing gives straight-sided and stable pallets suitable for high storage stacking. Can palletize all sizes and types of bags on all sizes of pallets. As the only palletiser: All main drives are servo-controlled and results in unsurpassed accuracy, low wear and noiseless operation. • KERC (Kinetic Energy Recovery System) for recovery and re- use of all braking energy, saving 15-20% compared to all other palletisers. • Memory for up to 500 product programmes. • Compact, low investment and low maintenance costs. • Capacity: from 400 to 2.500 bags or boxes per hour. 15
  • 16. PM900 SERIES • The palletiser type PM 900 is a combination of our stripper plate palletiser type PM 800, with layer side- and top pressing facilities, and our robot palletiser type PM 400, and is designed for high capacity packing lines where overlapping is required. The unique control system enables any pattern in any format, just by choosing another of the many programmes stored in the memory. The controlled positioning by the robot combined with the side- and top pressing gives straight-sided and stable pallets suitable for high storage stacking. Can palletise all sizes of bags on all sizes of pallets with or without overlapping. • As the only palletiser: All main drives are servo-controlled and results in unsurpassed accuracy, low wear and noiseless operation. • KERC (Kinetic Energy Recovery System) for recovery and re-use of all braking energy, saving 15-20% compared to all other palletisers. Memory for up to 500 different product programmers. • Compact, low investment and low maintenance costs. • Capacity: from 600 to 1.800 bags per hour. 16
  • 17. ROBOT SERIES • EHCOLO A/S supplies also robotic systems based on our yearlong experience with our gantry robots, we manufacture and supply also pick-up units and the pheriferical equipment like conveyors etc. • The advantage of a robot compared to a conventional palletisers is, that it takes less space, and it can handle more lines at the time. • But the many functions and palletising quality does, that the capacity by one-by-one handling does normally not exceed 500 bags per hour, so if you require a higher capacity, then we offer one of our PM 800 or PM 800 series of palletisers, which takes more space, but are the most compact available. • We can also supply a robot with a higher capacity than 500 units per hour, then with 1. a double fork gripper and the capacity will then increase up to approx. 1000 bags per hour, but then you must be aware that the palletising quality might not be what you or your customers want, but with firm well filled bags the result is reasonably good. 2. Multi-bags side gripper, e.g. For only 5-layer pattern, bags are picked and placed 2 and 3 and the capacity will go up to 1200 bags per hour. And the quality is OK, because of the side gripper function. 17
  • 18. CONTROLS • 15 ” colour touch screen • Servo control on all major motors • Direct absolute encoder on all positioning geared motors • Energy saving (KERS)- Kinetic Energy Recovery System • Resulting in Fast, accurate and gentle movements • Flexible machine which can handle many products sizes/types automatically • Positioning of the different parameters in +- 1mm • HMI, extremely operator friendly. • All drives except the pallet magazine are servo controlled and all positioning motors are equipped with encoders, which are connected directly to the servo control, this combination of servo converters and encoders gives controlled accurate and soft start/stop operation and ensures long life time and low wear and tear. • All braking energy of motors are collected and re-used, so this makes our palletisers GREEN 18
  • 20. CONTAINER BULK LOADER • New unique loader ideal for loading of dry bulk commodities into containers, such as sugar, malt, fish meal, grain or almost any other granular product. Sturdy screw conveyor with special designed pressure outlet for optimum filling of container liner. Remote controlled sidewise and vertical movement of outlet. Easy moveable by e.g. a fork lift truck. Feeding hopper for connection to a gravity bellow feeder or other customer specific feeding system. • Capacity: one 20 feet container in 20 minutes. 20
  • 21. CONTAINER BULK UNLOADER • With our new system for emptying containers, we have developed a long needed system, which is easy to use, we have an integrated pneumatic feeding system to feed the silos directly and there is no waste or contamination of product. • Used for products like plastic powder, plastic granulates, grain, rice, meat– and bone meal, fishmeal, malt and many other similar products. • • The emptying unit is easily mounted on the container by a fork lift truck and locking tightly by simple fastening devices. • • The pneumatic blower unit is connected to the rotary valve and a flexible hose going to the pneumatic silo system is connected there also. • • It is of course understood that there is an in-liner in the container holding the product and that the container can be tipped up for emptying into the hopper of the emptying unit. • • As you see on the photo there is 2 hatches, through which the in-liner can be cut open. Close the hatches and start the unloading. • Capacity: nominal 20 tonnes per hour. 21