This is a basic introduction to the flammability of textiles. The principles covered are general to all fibres, specific items may vary in detail but will share the general concepts. A description of textile fibre types can be found here. A “piece” of fabric is constructed from yarn which in turn is composed of fibres. The fibres are made up from long molecules (polymers) the nature of which determines the fibre properties. Polymers are made from smaller molecules called monomers, it is the joining together of many monomer units in the form of a long chain which constitutes polymers.
2. ‘Fire-retardant fabrics are textiles that are naturally more resistant to fire than others through
chemical treatment or manufactured fireproof fibers.
The term inflammability refers to the ease of ignition and burning rate of fabrics.
Cellulose exposed to high temperatures breaks down into flammable substances.
Combustion of these products generates further heat, causing the cellulose degradation and
breakdown process to continue until the cellulose has entirely disintegrated.
4. Cotton and regenerated rayon catch fire and causes fire hazards and fire accidents at home
particularly while in cooking.
children’s cloth are susceptible to this hazard.
The man who are working in fire service department should wear only this type of fire retarded
fabrics to protect catching of fire when they are working.
It is therefore necessary to make the fabric flame proof for many reasons.
5.
6. REQUIREMENTS:
The fabric should not adversely affect the fastness property of the dyed material, shade and
tone, feel, handle and should not cause any irritation to the skin.
Mechanism of Flame proofing is-
-Reducing oxygen content
-Increasing the moisture content.
7. 1. COATING THEORY:
Flame retardance is due to formation of a layer of a fusible substance which melts and forms a
coating thus excluding the air necessary for the propagation of flame.
Carbonates and ammonium salts liberates gases like CO2, NH3 and exclude air.
2. GAS THEORY:
The flame retardant decomposes at burning temperature and evolves non combustible gases
which obstruct and dilute the combustible gases.
eg.Mixtures of titanium and antimony oxides.
8. 3. THERMAL THEORY:
Heat supplied from the source is conducted from the fibres very rapidly that the fabric never
reaches the temperature of combustion.
4.CHEMICAL THEORY:
The flame retardants react with cellulose on burning and forms chemicals such as phosphoric
and sulphuric acid which are dehydrating agents, these bring about catalytic dehydration of
cellulose which on combustion produces mainly carbon and water.
9. FIRST METHOD:
By depositing insoluble metallic compounds, the effect of fire proofing obtained is permanent
as it does not wash out.
Out of all, Antimony Oxychloride is the best.
Metallic salts such as Magnesium Borate, Ammonium Sulphate and Magnesium Silicate also
produce fire proofing.
10. SECOND METHOD:
Soluble compounds such as Borax, Sodium Phosphate are used, A mixture as given
below is found to be effective for this finish.
• Borax • Boric acid • Sodium Phosphate
Only 5% solution of the mixture is used.
Most of the fire proofing agents can be fixed by synthetic resins.
Tetrakis Hydroxy Methyl Phosphonium Chloride (THPC) when used with Urea and
Methylol Melamine produce good wet fastness flame proofing properties.
11. The fabric is padded through the solution containing;
• THPC - 15.8%
• Methylol melamine - 9.5%
• Tri ethanol amine - 3%
• Urea - 9.9%
Dried and cured at 140 C for 5 mins and washed.
This process is known as “Proban” finishing.
PROCESS SEQUENCE: Pad – Dry – Cure.
12. APO-SILICONE EMULSIONS:
APO (1-aziridinyl phosphine oxide) is a resin forming polymer which imparts flame
resistance to the fabric.
An emulsion containing APO and methyl hydrogen siloxanes imparts durable water
repellency, crease resistance, flame resistance and soft handle to cotton fabric
without using a catalyst.