about berger paints

1. NOIDA INSTITUE OF
ENGINEERING & TECHNOLOGY
PRESENTATION
ON
INDUSTRIAL TRAINING
AT
BERGER NIPPON PAINT AUTOMOTIVE COATINGS PVT. LTD.
DEVLA DADRI NOIDA SURAJPUR
18 SEPTEMBER 2019
SIMRAN ARORA
1613351019
B TECH.(CEMICAL ENGG.)
SEVENTH SEMESTER
SESSION (2019-2020)
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2. CONTENT
• INTRODUCTION OF COMPANY
• INTRODUCTION OF PAINT
• UNITS OF COMPANY
• PRODUCTS OF COMPANY
• APPLICATIONS OF PRODUCTS
• SAFETY AND PRECAUTIONS
• ROLE OF TRAINEE AND TRAINER
• CONCLUSION
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3. INTRODUCTION OF COMPANY
• Private company.
• Collaboration of Nippon Paints (japan) and BNB Coating
Paints (India),now called as BNPA
• It was incorporated on 21 June, 2007.
• The registered office is at A-99/3 Okhla Industrial Estate,
Phase-II New Delhi and main plant at Devla Dadri
Surajpur, Greater Noida
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4. INTRODUCTION TO PAINT
• Paint is any pigmented liquid, liquefiable, or mastic
composition that, after application to a substrate in a thin
layer, converts to a solid film.
• On the basis of application paint categorized as:
Decorative paint
Industrial paint
• Automotive paints come under industrial paints
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5. COMPOSITION OF PAINT:
• Binder or vehicle or resin
• Diluent or Solvent
• Pigment and Filler
• Additives:
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6. UNITS OF COMPANY
 WAREOUSE UNIT:
• Making of check sheet
• Receiving
• Issuing
• Returning back
• FIFO(First in first out system)
FIG1[1] CHECK SHEET
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7.  R&D UNIT (RESEARCH AND
DEVELOPMENT DEPARTMENT):
• Sample is received by R&D team and then formulation is made
• Raw material is added and mixed accordingly
• Paint coatings and Panel application is done
• Shade matching
• Testing is done
• After customer satisfaction project send to production unit for
larger scale production
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8.  PAINT COATINGS:
FIG -2[3] PAINT COATINGS 8

9.  PANELAPPLICATION:
FIG-3[2] MANNUAL
SPRAY GUN
FIG-5[3] AUTOMATIC SPRAY GUN
FIG-4[2] ROBOBELL
SPRAY GUN
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10.  SHADE MATCHING:
Done by glossmeter,this instrument show ∆l, ∆a, ∆b, ∆E
where
• +∆l = lighter colour
• -∆l = darker colour
• +∆a = redder
• -∆a = greener
• +∆b = yellow colour
• -∆b = blue colour
• ∆E = Total Variation (Average) = √(𝑙2+𝑎2 + 𝑏2)
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11.  PANEL TESTING:
• Viscosity Test
• Specific Gravity
• NVM (Non-volatile Matter)
• Electric Resistivity
• Hegmen Gauge
• Gloss testing
• Adhesion testing
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12. PRODUCTION UNIT:
• Charging process
• Milling/Grinding/Size Reduction
• Let Down/Thinning
• Colour Matching
• Filtration
• Filling
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13. FIG -6[2]HIGH SPEED DISERSER FIG -7[3]FIXED TANK
FIG -8[2]JACKATED MILL FIG-9[2]CHILLING LINES
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14. FIG 10[2] PRODUCTION OF PAINT
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15. LIQUID TESTING
• Viscosity test by ford cup, NK-2 cup , stormer and viscometer:
FIG-11[2]FORD CUP FIG-12[2]NK-2 CUP
FIG-13[2] STORMER FIG -14[2]VISCOMETER
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 QUALITY CONTROL UNIT:

16. FORMULA:
((W3 – W1)/ W2)*100
FIG-15[2]HEGMAN GAUGE FIG-16[3]SPECIFIC
GRAVITY CUP
FIG-17[2]ALUMINIUM CUP 16

17. • DRY TESTING
FIG-18[3] GLOSS METER
CR 400-SINGLE ANGLE
C-512 -TRIPLE ANGLE
X-RITE- FIVE ANGLE
FIG-19[2]DFT METER FIG-20[2]ADHESION CHECK
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18. FIG-21[2]FLEXIBLITY CHECK
FIG-22[2]IMPACT
TESTING
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19. PRODUCTS OF COMPANY
• PRIMERS:
undercoat is a preparatory coating put on materials before
painting ,ensures better adhesion of paint to the surface
• BASECOAT:
typically the first layer of paint or other coating material
basecoat type (water-based or solvent-based) depends on
the type of top or finishing coat, whether shellac, enamel,
lacquer
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20. Solid paints have no sparkle effects except the color
Metallic paints contain aluminum flakes to create a
sparkling and grainy effect, generally referred to as a
metallic look
• CLEARCOAT:
transparent layer of paint used to cover the colored coat.
last coat of paint ,between 30 and 80 micron.
• HARDENERS:
component of certain types of mixtures foe hardening the
mixture
• THINNERS:
substance for thinning the mixture
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21. APPLICATIONS OF PRODUCTS
• PRIMERS :
finishing paint to adhere ,
on dirty surfaces which cannot be cleaned
 serves as a leveler
• BASECOAT :
provides color to the top or final coating color
enhances the appearance of the overall paint.
 cover minor imperfections
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22. • CLEARCOAT:.
oxidation of the colored coat
change the reflective index
changing the level ,thickness and type of gloss
• HARDENERS :
to increase the resilience of the mixture
 as a curing component.
either a reactant or a catalyst
make an epoxy resin useful
• THINNERS :
Adjust the viscosity of paint
regulate the drying time and evaporation 22

23. SAFETY AND PRECAUTIONS
5 S
o Seiri-Sort
o Seiton-Set in order
oSeison-shine
o Shitsuke-standardize
o Shukhan-sustain
KANBAN(COLOR CODING)
o Mica-red
o Solid primer-green
o Metallic paint-blue
o Thinner-ocre
o Clear-light yellow
o Body-white
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24. Basic safety
o Po-hands in pocket
o Ke-moblie phone
o Te-holding carefully
o Na-no oblique crossing
o Shi-no pointing fingers
• Earthing on tanks ,trays, machines etc.
• No use of perfume ,hair gel etc.
• Use of conductive shoes, mask ,gloves and helmet
• Passing through air pressure
• Proper respirators and fire extinguisher
• Proper shutting down of system 24

25. ROLE OFTRAINEEAND TRAINER
ROLE OF TRAINER
• develop a competency and skill sets in an individual
• communicate to the trainees about
ROLE OF TRAINEE
• committed to the job and enthusiastic to learn
• hard working and responsible
• own safety and the safety of others
• time management
• identify project goals and plan to achieve them 25

26. CONCLUSION
• Berger and Nippon paints have been flourishing as an
automotive paint industry with developments of new
plants.
• Nippon has the high-end technology for producing
automotive coatings. At present, Nippon is an OEM
supplier of automotive coatings to Toyota passenger cars
and SUVs in India.
• As the joint venture would have additional capacity
• It would be one of leading industry if continued with
steady development and updating in technology.
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27. REFRENCES
1. https://www.bergerpaints.com
2. https://en.wikipedia.org › wiki › Paint
3. https://dir.indiamart.com › ... › Viscosity Instruments
4. Dryden’s, Outlines of Chemical Technology for the 21st
Century, 3rd Ed.New York: East West Press.
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