The document provides details about an industrial training presentation at Berger Nippon Paint Automotive Coatings Pvt. Ltd. It includes an introduction to the company and paint, descriptions of the company's units and products, applications of products, safety precautions, and the roles of trainee and trainer. The company is a collaboration between Nippon Paints of Japan and an Indian company. It produces automotive paints and has units for warehousing, R&D, production, and quality control. The presentation covers the company's primers, basecoats, clearcoats, hardeners, thinners, and their applications. It also discusses safety practices and the responsibilities of trainees and trainers.

1. NOIDA INSTITUE OF
ENGINEERING & TECHNOLOGY
PRESENTATION
ON
INDUSTRIAL TRAINING
AT
BERGER NIPPON PAINT AUTOMOTIVE COATINGS PVT. LTD.
DEVLA DADRI NOIDA SURAJPUR
18 SEPTEMBER 2019
SIMRAN ARORA
1613351019
B TECH.(CEMICAL ENGG.)
SEVENTH SEMESTER
SESSION (2019-2020)
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2. CONTENT
• INTRODUCTION OF COMPANY
• INTRODUCTION OF PAINT
• UNITS OF COMPANY
• PRODUCTS OF COMPANY
• APPLICATIONS OF PRODUCTS
• SAFETY AND PRECAUTIONS
• ROLE OF TRAINEE AND TRAINER
• CONCLUSION
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3. INTRODUCTION OF COMPANY
• Private company.
• Collaboration of Nippon Paints (japan) and BNB Coating
Paints (India),now called as BNPA
• It was incorporated on 21 June, 2007.
• The registered office is at A-99/3 Okhla Industrial Estate,
Phase-II New Delhi and main plant at Devla Dadri
Surajpur, Greater Noida
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4. INTRODUCTION TO PAINT
• Paint is any pigmented liquid, liquefiable, or mastic
composition that, after application to a substrate in a thin
layer, converts to a solid film.
• On the basis of application paint categorized as:
Decorative paint
Industrial paint
• Automotive paints come under industrial paints
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5. COMPOSITION OF PAINT:
• Binder or vehicle or resin
• Diluent or Solvent
• Pigment and Filler
• Additives:
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6. UNITS OF COMPANY
 WAREOUSE UNIT:
• Making of check sheet
• Receiving
• Issuing
• Returning back
• FIFO(First in first out system)
FIG1[1] CHECK SHEET
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7.  R&D UNIT (RESEARCH AND
DEVELOPMENT DEPARTMENT):
• Sample is received by R&D team and then formulation is made
• Raw material is added and mixed accordingly
• Paint coatings and Panel application is done
• Shade matching
• Testing is done
• After customer satisfaction project send to production unit for
larger scale production
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8.  PAINT COATINGS:
FIG -2[3] PAINT COATINGS 8

9.  PANELAPPLICATION:
FIG-3[2] MANNUAL
SPRAY GUN
FIG-5[3] AUTOMATIC SPRAY GUN
FIG-4[2] ROBOBELL
SPRAY GUN
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10.  SHADE MATCHING:
Done by glossmeter,this instrument show ∆l, ∆a, ∆b, ∆E
where
• +∆l = lighter colour
• -∆l = darker colour
• +∆a = redder
• -∆a = greener
• +∆b = yellow colour
• -∆b = blue colour
• ∆E = Total Variation (Average) = √(𝑙2+𝑎2 + 𝑏2)
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11.  PANEL TESTING:
• Viscosity Test
• Specific Gravity
• NVM (Non-volatile Matter)
• Electric Resistivity
• Hegmen Gauge
• Gloss testing
• Adhesion testing
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12. PRODUCTION UNIT:
• Charging process
• Milling/Grinding/Size Reduction
• Let Down/Thinning
• Colour Matching
• Filtration
• Filling
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13. FIG -6[2]HIGH SPEED DISERSER FIG -7[3]FIXED TANK
FIG -8[2]JACKATED MILL FIG-9[2]CHILLING LINES
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14. FIG 10[2] PRODUCTION OF PAINT
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15. LIQUID TESTING
• Viscosity test by ford cup, NK-2 cup , stormer and viscometer:
FIG-11[2]FORD CUP FIG-12[2]NK-2 CUP
FIG-13[2] STORMER FIG -14[2]VISCOMETER
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 QUALITY CONTROL UNIT:

16. FORMULA:
((W3 – W1)/ W2)*100
FIG-15[2]HEGMAN GAUGE FIG-16[3]SPECIFIC
GRAVITY CUP
FIG-17[2]ALUMINIUM CUP 16

17. • DRY TESTING
FIG-18[3] GLOSS METER
CR 400-SINGLE ANGLE
C-512 -TRIPLE ANGLE
X-RITE- FIVE ANGLE
FIG-19[2]DFT METER FIG-20[2]ADHESION CHECK
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18. FIG-21[2]FLEXIBLITY CHECK
FIG-22[2]IMPACT
TESTING
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19. PRODUCTS OF COMPANY
• PRIMERS:
undercoat is a preparatory coating put on materials before
painting ,ensures better adhesion of paint to the surface
• BASECOAT:
typically the first layer of paint or other coating material
basecoat type (water-based or solvent-based) depends on
the type of top or finishing coat, whether shellac, enamel,
lacquer
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20. Solid paints have no sparkle effects except the color
Metallic paints contain aluminum flakes to create a
sparkling and grainy effect, generally referred to as a
metallic look
• CLEARCOAT:
transparent layer of paint used to cover the colored coat.
last coat of paint ,between 30 and 80 micron.
• HARDENERS:
component of certain types of mixtures foe hardening the
mixture
• THINNERS:
substance for thinning the mixture
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21. APPLICATIONS OF PRODUCTS
• PRIMERS :
finishing paint to adhere ,
on dirty surfaces which cannot be cleaned
 serves as a leveler
• BASECOAT :
provides color to the top or final coating color
enhances the appearance of the overall paint.
 cover minor imperfections
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22. • CLEARCOAT:.
oxidation of the colored coat
change the reflective index
changing the level ,thickness and type of gloss
• HARDENERS :
to increase the resilience of the mixture
 as a curing component.
either a reactant or a catalyst
make an epoxy resin useful
• THINNERS :
Adjust the viscosity of paint
regulate the drying time and evaporation 22

23. SAFETY AND PRECAUTIONS
5 S
o Seiri-Sort
o Seiton-Set in order
oSeison-shine
o Shitsuke-standardize
o Shukhan-sustain
KANBAN(COLOR CODING)
o Mica-red
o Solid primer-green
o Metallic paint-blue
o Thinner-ocre
o Clear-light yellow
o Body-white
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24. Basic safety
o Po-hands in pocket
o Ke-moblie phone
o Te-holding carefully
o Na-no oblique crossing
o Shi-no pointing fingers
• Earthing on tanks ,trays, machines etc.
• No use of perfume ,hair gel etc.
• Use of conductive shoes, mask ,gloves and helmet
• Passing through air pressure
• Proper respirators and fire extinguisher
• Proper shutting down of system 24

25. ROLE OFTRAINEEAND TRAINER
ROLE OF TRAINER
• develop a competency and skill sets in an individual
• communicate to the trainees about
ROLE OF TRAINEE
• committed to the job and enthusiastic to learn
• hard working and responsible
• own safety and the safety of others
• time management
• identify project goals and plan to achieve them 25

26. CONCLUSION
• Berger and Nippon paints have been flourishing as an
automotive paint industry with developments of new
plants.
• Nippon has the high-end technology for producing
automotive coatings. At present, Nippon is an OEM
supplier of automotive coatings to Toyota passenger cars
and SUVs in India.
• As the joint venture would have additional capacity
• It would be one of leading industry if continued with
steady development and updating in technology.
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27. REFRENCES
1. https://www.bergerpaints.com
2. https://en.wikipedia.org › wiki › Paint
3. https://dir.indiamart.com › ... › Viscosity Instruments
4. Dryden’s, Outlines of Chemical Technology for the 21st
Century, 3rd Ed.New York: East West Press.
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