1. The National University Of Malaysia
Universiti Kebangsaan Malaysia (UKM)
Faculty of Engineering & Built Enviroment
Department of Mechanical & Manufacturing Engineering
KKKM 2833 MANUFACTURING PROCESS
Semester 2 Session of 2020/2021
Lecturers:
Prof. Dr. Andanastuti Muchtar
Dr. Nabilah Afiqah Binti Mohd Radzuan
Dr. Nashrah Hani Binti Jamadon
2. Meet our TEAM!
Harith Akhtar Bin Azmi
Adlil Darsani Bin Husn
Muhamad Hariez Erfan Bin
Rosmin
Corina Lee
Abdul Hakim Bin Abdul Halim
FANTASTIC
9. Material use to made Eraser
❖ White erasers are made of flexible vinyl
while pink erasers are made of
synthetic rubber. In the olden days,
eraser also known as rubber in
Commonwealth countries are made
out of rubber.
Main ingredients in making erasers :
● Fillers
● Accelerators
● Curing agents
● Oils
● Synthetic rubber
10. Function of the ingredient
Use as the curing agent.
Sulfur
Accelerators
Helps the sulfur to cure the
rubber faster.
Red colouring
Used to enhance the
appearance.
Vegetable oil treated with
sulfur are also added.
Vulcanized
vegetable oil
Calcium
carbonate
Talc
Mixed with regular
vegetable oil toused as
fillers.
Prevent the erasers from
sticking to each other.
13. MECHANICAL PROPERTIES
1. Tensile strength
• The tensile strength of rubber indicates
how much force or stress a rubber material
can withstand before breaking. The tensile
strength of rubber is typically expressed as
the amount of force in megapascals in the
range of 10-25 MPa.
2. Hardness
• Hardness is then measured in terms of of
durometer (duro) on a Shore scale. Erasers,
has a hardness of 40 duro.low 1250 C.
15. Manufacturing Process
Start!
Vulcanization Process
01
02
Rubber arrives at the eraser
factory. Mixed with pigments,
vegetable oil, pumice, sulfur, and
other ingredients that modify the
properties of the final product.
The mixture is heated, causing
the sulfur to vulcanize it,
making it more stable.
16. Manufacturing Process
Extrusion Process
Injection Molding Process
3a
4a
To make plugs, which will be
attached to pencils. The mixture,
in the form of a soft solid, is
forced through a die to form a
long cylinder. The cylinder is
repeatedly cut as it emerges,
forming plugs.
To make flats, which are not
attached to pencils. The
mixture, in the form of a warm
liquid, is forced into molds and
allowed to cool into a solid.
The flats are then removed
from the molds.
17. Manufacturing Process
After Extrusion Process
After Injection Molding
Process
3b
4b
Plugs are shipped directly to
pencil manufacturers. They are
attached to pencils by small,
cylindrical, metal cases known as
ferrules.
Flats may be marked with the
name of the manufacturer or
other markings. May be done by
stamping, screen printing or
embossing (3D marking).
18. Manufacturing Process
Packing & Distribution
05
➢ Eraser are packed neatlywith
paper wrapping advertising
with the company’s name.
➢ The eraser also packaged in
big boxes and transported to
local stores to sell and
exported outside of the
country as well.
20. Eraser manufacturing in malaysia
A.W. FABER CASTELL (M) Sdn. Bhd
Established in 1978 and commenced production of
natural rubber and PVC erasers in 1980
Location at Taman Perindustrian Uep, 47600
Subang Jaya, Selangor
Achieved many recognized certifications such as the
ISO 9001, ISO 14001 and SIRIM and many more.
(photo courtesy of FABER-CASTELL official website : https://www.faber-castell.com.my)
22. References
▪ Anon. (n.d.). The rubber ina pencil eraser has a density of 1.43 g/cm3 . what is the mass of an eraser with a volume
of 13.2 cm3?
https://www.weegy.com/?ConversationId=PQWRRDBG
▪ Anon. (n.d.). How eraser is made - material, making, history, used, dimensions, product, History,
Raw Materials. http://www.madehow.com/Volume-5/Eraser.html
▪ Inc, E. P. 2015, April 10. Physical Properties of Rubber – a Buyer and Designer’s Guide.
https://www.azom.com/article.aspx?ArticleID=11914
▪ Luciene Borut. (n.d.). Can you melt an eraser? | EveryThingWhat.com.
https://everythingwhat.com/can-you-melt-an-eraser
▪ Synthetic Rubber Eraser — Design Life-Cycle. (n.d.)
http://www.designlife-cycle.com/syntheticrubber-eraser
23. Thank You
Link : https://www.youtube.com/watch?v=RKuyPlzcB-o
SlideShare: https://www.linkedin.com/in/hakim-halim-757042179/