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Have you ever heard the term
“Stereolithography” ?
You might know it better as
3D Printing
By
Linda Mull
What is 3D Printing
Differences in Manufacturing Process
3D Printing is also known as
Additive Manufacturing
Subtractive Manufacturing:
You start with a large piece of
raw material and carve out what
you need. Generally the leftover
is waste.
Additive Manufacturing:
The process of building
something layer by layer
Industrial Revolution
Since the industrial revolution we have been using
the Subtractive Manufacturing process
For instance, in the manufacturing of some aircraft parts,
up to 90% of the material is cut away and no longer useful.
Whereas the same object can be made using the additive
manufacturing process and material waste and use of energy
will be dramatically reduced
Typical Parts Process
If you need to order a machine part, the process usually goes:
• Order from repairman/store
• They get from a distributor
• The distributor gets from China –
where the part is mass manufactured
With 3D printing:
• You 3D print the part in your home from a CAD file you download
• If you don’t have the right printer (using the material you need),
you can go to your local fabricator (like a Kinkos or UPS store) and
have them print it for you
3D Printing can change the way we
manufacture goods
3D Printing has been in use for
decades
Origin
In 1986, an American inventor named Charles Hull patented the
process by which you fire a computer controlled ultraviolet laser at
a UV-reactive liquid, thereby solidifying the surface of the material
in thin layers to create a shape
Hull went on to form a company called 3D Systems, which uses
the technology in present day
Source: http://www.ehow.com/about_6518362_3d-printing-work_.html
3D System’s current value
• A 3D printer
• A computer with the 3D software program
connected to the printer
What you need
How the process works
The finished product
Methods of Printing
Different Methods of Printing
Stereolithography (SLA)
• Beam of ultraviolet-light focused on vat of liquid photo-curable resin.
• UV laser beam draws out the 3D model one layer at a time.
• The slices are bonded to each other.
• The unused resin can be used for the next job.
This is the method that Charles Hull of 3D Systems invented.
Different Methods of Printing
Selective Layer Sintering (SLS)
Works similar to SLA, except powder is used instead of resin.
In 1987, Carl Deckard filed a patent in the US for the Selective Layer Sintering
process.
3D Systems later acquired the patent by purchasing a company called DTM Inc.
Different Methods of Printing
Fused Deposition Modeling (FDM)
Object is produced by extruding a layer of melted thermoplastic to
form layers that harden almost immediately after leaving the
extrusion nozzle.
Scott Crump, a co-founder of a company called “Stratasys Inc”
filed a patent for the FDM technology.
This proprietary technology is still used by the company today.
Different Methods of Printing
Syringe Extrusion
Material that has a creamy consistency can be used in 3D
printers equipped with syringe extruders.
Material such as:
* Clay * Silicone * Chocolate
* Cement * Play-Doh * Cheese
Software File Repositories
• Just like GitHub, there are file repositories on the internet
that are geared towards providing CAD files for creations
• These repos motivate the sharing of designs
• One of the most popular is Thingiverse
Software File Repos
Software File Repos
Source: www.thingiverse.com
Software File Repos
Source: www.3dcontentcentral.com
Software Programs
Google Sketchup
Blender
Blender – free, open source software program for 3D modeling
Software Scanners
Scanners
Scanners
The Digitizer costs about $1400
Source: http://www.3dprinter.net/makerbot-digitizer-3d-scanner-unveiled
Software Printers
#1 Rated Software Printer on Amazon
MakerGear M2
Desktop 3D printer
MakerBot Replicator 2
Billed as the easiest, fastest and most
affordable tool
MakerBot
MakerBot
• In 2013, MakerBot, the most well known consumer 3D
printer brand on the market was purchased by Stratasys.
• Stratasys logic in making this sale is to bring 3D printing
services to the public via The UPS Store
Commercial 3D Printing Services
Local Locations
Price Drop
Expiration of
patents will
cause a price
drop
Costs
• It was predicted that the price of 3D printing would drop
in 2014 because of key patents expiring
• The patent covering “laser sintering” was expected to
expire and allow room in the market for the technology to
expand
• The same thing happened when the FDM process patent
expired
Source:
http://qz.com/106483/3d-printing-will-explode-in-2014-thanks-to-the-expiration-of-key-patents/
Fun Things you can do
with the technology
Objects that can be printed
Jewelry
This piece of jewelry was
made using Google
Earth and creating a
perfect 3D scale model
of the Eiffel Tower.
Shopping Place for 3D creations
Source: http://www.shapeways.com/marketplace/?li=nav-tab
Positive Uses for the technology
Positive Uses for this Technology
Animal Prosthetics
There are a number of stories on the internet that tell how this
technology has helped humans, as well as animals.
Animal Orthocare
Animal Prosthetics
Derby, is a female German Shepherd born
with deformed front paws.
• 3D Systems approached Animal
Orthocare to team up in creating
prosthetics that would allow Derby to
be able to freely move around.
Animal Prosthetics
Beauty, a Bald Eagle who was found in an Alaskan dump with her
beak shot almost completely off.
Eagles use their beak for many purposes, such as:
• preening their feathers to stay clean
• feeding themselves and drinking.
Without the vital point to her beak, Beauty would quickly starve.
Animal Prosthetics
Animal Prosthetics
My name is TurboRoo!! I was
born with just my back two legs
due to a genetic disorder. I am
small and I am mighty and I am
going to take on the world!
Source: http://www.turboroo.com/
Animal Prosthetics
Positive Uses for this Technology
3D Printed Food Serves Special Needs
3D printed food can serve some important specialized needs, such
as food for seniors with dysphagia (difficulty swallowing):
http://www.3duniverse.org/category/3d-printing/
Positive Uses for this Technology
Medicine
A woman in China was diagnosed with a renal tumor that
was situated next to major blood vessels. Normally the
surgeon would be forced to remove the entire kidney.
Her doctors created a 3D model that allowed them to try
out various scenarios to determine how to safely remove the
tumor and leave her kidney intact.
Positive Uses for this Technology
Bioprinting
The technology involves the creation of replacement tissues and organs that are
printed layer-by-layer into a three-dimensional structure.
Source: http://www.3dbioprintingconference.com/
Positive Uses for this Technology
Human hand
• A North Carolina college student has created a
prosthetic hand for kids that costs a lot less than
regular models.
• Senior Jeff Powell studies biomedical engineering
at the University of North Carolina at Chapel Hill,
took on the project after learning about Holden
from one of his professors
• The invention that was made using a 3D printer
and has dramatically improved life for one little
boy.
• "It's an amazing $20," Holden said. "And
normally the materials cost a lot. Like a thousand
dollars.”
Positive Uses for this Technology
Positive Uses for this Technology
Environment
GE’s Aviation Division partnered with a French Company, Snecma” to
manufacture 3d printed fuel nozzles for its LEAP jet engine.
GE decided it was a substantial cost savings for them because they will
use less material.
Also since the parts are lighter, the airlines will save money in fuel
costs.
Negative Uses for the technology
Negative Uses for this Technology
Cody Wilson
In 2013, Wilson was a University of Texas School of Law who didn’t
know how to operate a 3D printer when he set about to make a gun.
It took him less than a year to design and print his first gun, he called it
the “Liberator”.
He then uploaded the CAD files to the internet and some 100,000
people downloaded them before the State Department made him take
the down.
Wilson then went on to create the company “Defense Distributed”.
Negative Uses for this Technology
Wilson’s digital files fall into a gray area with export control laws.
The State Department wanted him to take the files down until it could
make a determination if it was against the law.
The issue of the First Amendment – Freedom of Speech – for
publishing the files
The issue of the Second Amendment – Right to bear and keep firearms
Since the gun is made of plastic – it is undetectable to metal detectors,
which is against the UFA (Undetectable Firearms Act)
Terrorism
Negative Uses for this Technology
Environment
• Since you are using plastics, the fumes from the printers are not
environmental friendly
• You could use PLA Bioplastics It requires less energy to print (and less
energy to manufacture) than ABS plastic; it's also less toxic and has
better print quality.
• Because of all this, it is rapidly becoming a standard 3D printing
material for hobbyists
Source: http://gizmodo.com/3d-printing-indoors-is-as-bad-for-you-as-smoking-a-ciga-894193776
Negative Uses for this Technology
Environment
• These printers are energy hogs
• Because energy use dominates 3D printers' impacts, the best way to reduce
impacts is to reduce run-time.
Source: http://gizmodo.com/3d-printing-indoors-is-as-bad-for-you-as-smoking-a-ciga-894193776
Conclusion
Questions?

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3D Printing

  • 1. Have you ever heard the term “Stereolithography” ?
  • 2. You might know it better as 3D Printing
  • 3. By Linda Mull What is 3D Printing
  • 4.
  • 6. 3D Printing is also known as Additive Manufacturing Subtractive Manufacturing: You start with a large piece of raw material and carve out what you need. Generally the leftover is waste. Additive Manufacturing: The process of building something layer by layer
  • 7. Industrial Revolution Since the industrial revolution we have been using the Subtractive Manufacturing process For instance, in the manufacturing of some aircraft parts, up to 90% of the material is cut away and no longer useful. Whereas the same object can be made using the additive manufacturing process and material waste and use of energy will be dramatically reduced
  • 8. Typical Parts Process If you need to order a machine part, the process usually goes: • Order from repairman/store • They get from a distributor • The distributor gets from China – where the part is mass manufactured
  • 9. With 3D printing: • You 3D print the part in your home from a CAD file you download • If you don’t have the right printer (using the material you need), you can go to your local fabricator (like a Kinkos or UPS store) and have them print it for you 3D Printing can change the way we manufacture goods
  • 10. 3D Printing has been in use for decades
  • 11. Origin In 1986, an American inventor named Charles Hull patented the process by which you fire a computer controlled ultraviolet laser at a UV-reactive liquid, thereby solidifying the surface of the material in thin layers to create a shape Hull went on to form a company called 3D Systems, which uses the technology in present day Source: http://www.ehow.com/about_6518362_3d-printing-work_.html
  • 13. • A 3D printer • A computer with the 3D software program connected to the printer What you need
  • 17. Different Methods of Printing Stereolithography (SLA) • Beam of ultraviolet-light focused on vat of liquid photo-curable resin. • UV laser beam draws out the 3D model one layer at a time. • The slices are bonded to each other. • The unused resin can be used for the next job. This is the method that Charles Hull of 3D Systems invented.
  • 18. Different Methods of Printing Selective Layer Sintering (SLS) Works similar to SLA, except powder is used instead of resin. In 1987, Carl Deckard filed a patent in the US for the Selective Layer Sintering process. 3D Systems later acquired the patent by purchasing a company called DTM Inc.
  • 19. Different Methods of Printing Fused Deposition Modeling (FDM) Object is produced by extruding a layer of melted thermoplastic to form layers that harden almost immediately after leaving the extrusion nozzle. Scott Crump, a co-founder of a company called “Stratasys Inc” filed a patent for the FDM technology. This proprietary technology is still used by the company today.
  • 20. Different Methods of Printing Syringe Extrusion Material that has a creamy consistency can be used in 3D printers equipped with syringe extruders. Material such as: * Clay * Silicone * Chocolate * Cement * Play-Doh * Cheese
  • 22. • Just like GitHub, there are file repositories on the internet that are geared towards providing CAD files for creations • These repos motivate the sharing of designs • One of the most popular is Thingiverse Software File Repos
  • 23. Software File Repos Source: www.thingiverse.com
  • 24. Software File Repos Source: www.3dcontentcentral.com
  • 27. Blender Blender – free, open source software program for 3D modeling
  • 30. Scanners The Digitizer costs about $1400 Source: http://www.3dprinter.net/makerbot-digitizer-3d-scanner-unveiled
  • 32.
  • 33. #1 Rated Software Printer on Amazon MakerGear M2
  • 34.
  • 35. Desktop 3D printer MakerBot Replicator 2 Billed as the easiest, fastest and most affordable tool
  • 37. MakerBot • In 2013, MakerBot, the most well known consumer 3D printer brand on the market was purchased by Stratasys. • Stratasys logic in making this sale is to bring 3D printing services to the public via The UPS Store
  • 42. Costs • It was predicted that the price of 3D printing would drop in 2014 because of key patents expiring • The patent covering “laser sintering” was expected to expire and allow room in the market for the technology to expand • The same thing happened when the FDM process patent expired Source: http://qz.com/106483/3d-printing-will-explode-in-2014-thanks-to-the-expiration-of-key-patents/
  • 43. Fun Things you can do with the technology
  • 44. Objects that can be printed Jewelry This piece of jewelry was made using Google Earth and creating a perfect 3D scale model of the Eiffel Tower.
  • 45. Shopping Place for 3D creations Source: http://www.shapeways.com/marketplace/?li=nav-tab
  • 46. Positive Uses for the technology
  • 47. Positive Uses for this Technology Animal Prosthetics There are a number of stories on the internet that tell how this technology has helped humans, as well as animals.
  • 49. Animal Prosthetics Derby, is a female German Shepherd born with deformed front paws. • 3D Systems approached Animal Orthocare to team up in creating prosthetics that would allow Derby to be able to freely move around.
  • 50. Animal Prosthetics Beauty, a Bald Eagle who was found in an Alaskan dump with her beak shot almost completely off. Eagles use their beak for many purposes, such as: • preening their feathers to stay clean • feeding themselves and drinking. Without the vital point to her beak, Beauty would quickly starve.
  • 52. Animal Prosthetics My name is TurboRoo!! I was born with just my back two legs due to a genetic disorder. I am small and I am mighty and I am going to take on the world! Source: http://www.turboroo.com/
  • 54. Positive Uses for this Technology 3D Printed Food Serves Special Needs 3D printed food can serve some important specialized needs, such as food for seniors with dysphagia (difficulty swallowing): http://www.3duniverse.org/category/3d-printing/
  • 55. Positive Uses for this Technology Medicine A woman in China was diagnosed with a renal tumor that was situated next to major blood vessels. Normally the surgeon would be forced to remove the entire kidney. Her doctors created a 3D model that allowed them to try out various scenarios to determine how to safely remove the tumor and leave her kidney intact.
  • 56. Positive Uses for this Technology Bioprinting The technology involves the creation of replacement tissues and organs that are printed layer-by-layer into a three-dimensional structure. Source: http://www.3dbioprintingconference.com/
  • 57. Positive Uses for this Technology Human hand • A North Carolina college student has created a prosthetic hand for kids that costs a lot less than regular models. • Senior Jeff Powell studies biomedical engineering at the University of North Carolina at Chapel Hill, took on the project after learning about Holden from one of his professors • The invention that was made using a 3D printer and has dramatically improved life for one little boy. • "It's an amazing $20," Holden said. "And normally the materials cost a lot. Like a thousand dollars.”
  • 58. Positive Uses for this Technology
  • 59. Positive Uses for this Technology Environment GE’s Aviation Division partnered with a French Company, Snecma” to manufacture 3d printed fuel nozzles for its LEAP jet engine. GE decided it was a substantial cost savings for them because they will use less material. Also since the parts are lighter, the airlines will save money in fuel costs.
  • 60. Negative Uses for the technology
  • 61. Negative Uses for this Technology Cody Wilson In 2013, Wilson was a University of Texas School of Law who didn’t know how to operate a 3D printer when he set about to make a gun. It took him less than a year to design and print his first gun, he called it the “Liberator”. He then uploaded the CAD files to the internet and some 100,000 people downloaded them before the State Department made him take the down. Wilson then went on to create the company “Defense Distributed”.
  • 62. Negative Uses for this Technology Wilson’s digital files fall into a gray area with export control laws. The State Department wanted him to take the files down until it could make a determination if it was against the law. The issue of the First Amendment – Freedom of Speech – for publishing the files The issue of the Second Amendment – Right to bear and keep firearms Since the gun is made of plastic – it is undetectable to metal detectors, which is against the UFA (Undetectable Firearms Act)
  • 64. Negative Uses for this Technology Environment • Since you are using plastics, the fumes from the printers are not environmental friendly • You could use PLA Bioplastics It requires less energy to print (and less energy to manufacture) than ABS plastic; it's also less toxic and has better print quality. • Because of all this, it is rapidly becoming a standard 3D printing material for hobbyists Source: http://gizmodo.com/3d-printing-indoors-is-as-bad-for-you-as-smoking-a-ciga-894193776
  • 65. Negative Uses for this Technology Environment • These printers are energy hogs • Because energy use dominates 3D printers' impacts, the best way to reduce impacts is to reduce run-time. Source: http://gizmodo.com/3d-printing-indoors-is-as-bad-for-you-as-smoking-a-ciga-894193776