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Learning Lean / Lean Learning:
Developing and Delivering a Lean
Six Sigma Green Belt Level Course
for the Public Sector
Dr Tammi Sinha, Stuart Bestwick,
Spencer Ashton-Taylor, Sophie Jones,
Ian Smart,
United Kingdom
 
 
 
 
 
• Partnership and long term relationship
building with university and public sector
authority
• Embedding of Lean principles with
transformational pedagogy good practice.
• The DMAIC (Define Measure Analyse
Improve and Control) cycle and the
development of a ‘Gemba Game’
enabling the immersion of participants in
a service based case study.
Rationale for course….
Development of Lean Six Sigma 4 Public Sector 1.0 +
• Business model canvas used as template for
initial design
• Change management principles
• Gamestorming
• Developing competence of Transformation
Team in both institutions.
METHODOLOGY / APPROACH
1.Reflect on the collaborative and
cyclic approach to Lean Six Sigma
programme development.
2.Consider the impact on the
programme in terms of
organisational, team and individual
development .
3.Assess the embedding of experiential
learning and transformational
pedagogy into the programme
development and delivery.
Concrete
experience
Reflective
observation
Abstract
conceptualisation
Active
experimentation
Active involvement Taking time out,
reviewing
Sense making putting into practice
!Ice breakers
!team games
!Problem solving
!Discussion
!Practical creative
exercises
!Presenting ideas
!Teach backs
!Debates
!Gemba game
!Observations
!Reports  homework
!Participant feedback
(360)
!Thinking time – quiet
/ note making and
taking
!Networking breaks
!Completing learning
logs
!Theory
!Conceptual Models
!Empirical Facts
!Plan Do Check Act
!Sector Specific
Case studies
!Role play
!Live problems
!Live Projects
!Gemba game
!Going to the gemba
Kolbs learning styles applied to the LSS
4 PS programme
Trello Board for Collaboration
Feedback from all cohorts
“Fast paced, fun and informative”
“Great delivery of the course. Great mix of theory and practical which
helped see the tools and methods in practice.”
“Refreshingly practical and free of dictated methods”.
“Really helpful with relevant and practical content I can use back in day
job.”
“Great opportunity to safely test your knowledge of new tools.”
“WellBstructured and paced, concisely delivered with lots of practical
exercises to help cement learning.”
Qualitative feedback from all Cohorts
“A powerful, challenging yet fun lesson which challenged existing ways of working. The
course will provide you with principles and tools that you can really lean on.”
“A mechanism for exploring and developing a deeper understanding of Lean Six Sigma
principles and practical tools in a comfortable, sharing, supportive environment to support
the improvement of services and processes.”
“Good group and activities B difficult to balance time commitment with work priorities”
“Practical introduction into using Lean tools and techniques. Very interactive and engaging
sessions.”
“Really good course to take you through the theory and application of Lean tools to help
transform services”.
“A lot of information to take in and therefore post course support will be really useful. Very
interesting and already being useful in the day to day work. Great practicals.”
Qualitative feedback from all Cohorts
Immersive, transformational and experiential learning
• Going to the gemba (immersive
games and live projects)
• Gamestorming
• Collaborative problem solving
(Ketso)
• Teach backs
• Experiential and live projects
Results and Findings
• Development of course through 2 week sprints (short
development time – summer of 2016) Pilot – Sept 2016.
• Development team – mix of academic, private and public sector
experience provided a robust platform for development
• Trello provided the collaborative programme between the 2
organisations
• Pilot – 5 days over 1 week, subsequent iterations – 3 x 2 days
• 88 colleagues trained
• Improvement Community of Practice launched at the council
• Next steps – yellow belt and development of a CI culture.
Contribution
The reflections and ‘lessons learned’ on the collaborative and cyclic approach to Lean Six Sigma
programme development.
• The cyclical nature of the development
• The need for delivering quality services from a reduced budget was the driver for developing the
programme.
• The ‘lessons learned’ from each cohort
Impact on the programme in terms of organisational, team and individual development.
• The community of practice is a positive step
• Common language for transformation projects, continuous improvement and problem solving is
helpful.
Assess the embedding of experiential learning and transformational pedagogy into the programme
development and delivery
• The experiential learning offered as part of the programme is linked to good practice in terms of
transformational pedagogy.
• The diversity of the development team has been valuable

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ELEC2017 1.2 t. sinha - developing and delivering a lean six sigma green belt level

  • 1. Learning Lean / Lean Learning: Developing and Delivering a Lean Six Sigma Green Belt Level Course for the Public Sector Dr Tammi Sinha, Stuart Bestwick, Spencer Ashton-Taylor, Sophie Jones, Ian Smart, United Kingdom
  • 2.  
  • 3.  
  • 4.  
  • 5.  
  • 6.  
  • 7. • Partnership and long term relationship building with university and public sector authority • Embedding of Lean principles with transformational pedagogy good practice. • The DMAIC (Define Measure Analyse Improve and Control) cycle and the development of a ‘Gemba Game’ enabling the immersion of participants in a service based case study. Rationale for course….
  • 8. Development of Lean Six Sigma 4 Public Sector 1.0 + • Business model canvas used as template for initial design • Change management principles • Gamestorming • Developing competence of Transformation Team in both institutions.
  • 9. METHODOLOGY / APPROACH 1.Reflect on the collaborative and cyclic approach to Lean Six Sigma programme development. 2.Consider the impact on the programme in terms of organisational, team and individual development . 3.Assess the embedding of experiential learning and transformational pedagogy into the programme development and delivery.
  • 10. Concrete experience Reflective observation Abstract conceptualisation Active experimentation Active involvement Taking time out, reviewing Sense making putting into practice !Ice breakers !team games !Problem solving !Discussion !Practical creative exercises !Presenting ideas !Teach backs !Debates !Gemba game !Observations !Reports homework !Participant feedback (360) !Thinking time – quiet / note making and taking !Networking breaks !Completing learning logs !Theory !Conceptual Models !Empirical Facts !Plan Do Check Act !Sector Specific Case studies !Role play !Live problems !Live Projects !Gemba game !Going to the gemba Kolbs learning styles applied to the LSS 4 PS programme
  • 11. Trello Board for Collaboration
  • 12. Feedback from all cohorts
  • 13. “Fast paced, fun and informative” “Great delivery of the course. Great mix of theory and practical which helped see the tools and methods in practice.” “Refreshingly practical and free of dictated methods”. “Really helpful with relevant and practical content I can use back in day job.” “Great opportunity to safely test your knowledge of new tools.” “WellBstructured and paced, concisely delivered with lots of practical exercises to help cement learning.” Qualitative feedback from all Cohorts
  • 14. “A powerful, challenging yet fun lesson which challenged existing ways of working. The course will provide you with principles and tools that you can really lean on.” “A mechanism for exploring and developing a deeper understanding of Lean Six Sigma principles and practical tools in a comfortable, sharing, supportive environment to support the improvement of services and processes.” “Good group and activities B difficult to balance time commitment with work priorities” “Practical introduction into using Lean tools and techniques. Very interactive and engaging sessions.” “Really good course to take you through the theory and application of Lean tools to help transform services”. “A lot of information to take in and therefore post course support will be really useful. Very interesting and already being useful in the day to day work. Great practicals.” Qualitative feedback from all Cohorts
  • 15. Immersive, transformational and experiential learning • Going to the gemba (immersive games and live projects) • Gamestorming • Collaborative problem solving (Ketso) • Teach backs • Experiential and live projects
  • 16. Results and Findings • Development of course through 2 week sprints (short development time – summer of 2016) Pilot – Sept 2016. • Development team – mix of academic, private and public sector experience provided a robust platform for development • Trello provided the collaborative programme between the 2 organisations • Pilot – 5 days over 1 week, subsequent iterations – 3 x 2 days • 88 colleagues trained • Improvement Community of Practice launched at the council • Next steps – yellow belt and development of a CI culture.
  • 17. Contribution The reflections and ‘lessons learned’ on the collaborative and cyclic approach to Lean Six Sigma programme development. • The cyclical nature of the development • The need for delivering quality services from a reduced budget was the driver for developing the programme. • The ‘lessons learned’ from each cohort Impact on the programme in terms of organisational, team and individual development. • The community of practice is a positive step • Common language for transformation projects, continuous improvement and problem solving is helpful. Assess the embedding of experiential learning and transformational pedagogy into the programme development and delivery • The experiential learning offered as part of the programme is linked to good practice in terms of transformational pedagogy. • The diversity of the development team has been valuable
  • 18. Implications for Practitioners • Burning platform • Iterations of improvement • Radical solutions + incremental improvements • Lean six sigma – needed to ensure focus on value and ways of working led to cashable benefits that could be measured and traced. • DILO – day in the life of • Emphasis on change management • Implementation of Community of Practice • Gemba game – linked to social care
  • 19. • Antony, J (2017). Lean Six Sigma for higher education. International Journal of Productivity and Performance Management, 66(5), pp.574-576. • Antony, J., Antony, J., Rodgers, B, Gijo, E. V. (2016). Can Lean Six Sigma make UK public sector organisations more efficient and effective? International Journal of Productivity and Performance Management, 65(7), 995-1002. • Farnsworth, V., Kleanthous, I., Wenger-Trayner, E. (2016). Communities of practice as a social theory of learning: A conversation with Etienne Wenger. British Journal of Educational Studies, 64(2), 139-160. • Given L (2008) The Sage Encyclopaedia of Qualitative Research Methods, Volume 2, Sage • Kolb, A. Y., Kolb, D. A. (2005). Learning styles and learning spaces: Enhancing experiential learning in higher education. Academy of management learning education, 4(2), 193-212. • Kolb, D. A. (1985). Learning style inventory. The Power of the 2, 2, 267. • Kotter, J. P. (1996). Leading change. Harvard Business Press. • Osterwalder, A, Pigneur, Y. (2010). Business model generation: a handbook for visionaries, game changers, and challengers. John Wiley Sons. • Platts, K. W. (1993). A process approach to researching manufacturing strategy. International Journal of Operations Production Management, 13(8), 4-17. • REFERENCES • Radnor, Z. J. (Zoe J.) and Walley, Paul. (2008) Learning to walk before we try to run: adapting Lean for the public sector. Public Money Management, Vol.28 (No.1). pp. 13-20. ISSN0954-0962. • Rathi, D., Given, L. M. (2017). Non profit organizations’ use of tools and technologies for knowledge management: a comparative study. Journal of Knowledge Management, (just- accepted), 00-00. • Rogers, A. (1996). Teaching Adults (2nd ed.). Buckingham: Open University Press. http://www.reviewing.co.uk/research/experiential.learning.htm#ixzz4qP74a5g6 accessed 22nd August 2017 • Seddon, John, and Carlton Brand. (2008) Debate: systems thinking and public sector performance. 7-9. • Senge, P. M. (2014). The fifth discipline fieldbook: Strategies and tools for building a learning organization. Crown Business. • Wenger, E. (2011). Communities of practice: A brief introduction. • Womack, J. P., Jones, D. T. (1996). Beyond Toyota: how to root out waste and pursue perfection. Harvard business review, 74(5), 140. • Womack, J. P., Jones, D. T., Roos, D. (1990). Machine that changed the world. Simon and Schuster.
  • 21. • Dr Tammi J Sinha • Senior Lecturer in Project and Operations Management, Programme Leader MSc Project Management, Continuous Improvement Unit Academic Officer: University of Winchester • Tammi.Sinha@winchester.ac.uk Linkedin TammiSinha Twitter @ImprovementCoP and @tammisinha