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By Kamaal Ahamed
BASICS OF HVAC
Page 1 of 39
What is HVAC ?
 H-Heating
 V-Ventilation
 AC-Air conditioning
Page 2 of 39
What is TR (Ton of refrigeration )
1 TR is defined as the heat removal rate so as to freeze 1 ton (2000 lb) of water at 0°C
into ice at 0°C in twenty-four hours
1 TR =12000 BTU/HR, or 3.5 KW
Page 3 of 39
What we are going to learn?
 Function of HVAC.
 Basic operation cycle .
 Classification of AC system.
 Various AC system.
 Types of compressor.
 Type of chillers.
 Fans.
 Cooling Towers.
 AHU
 Maglev chiller etc.
Page 4 of 39
Function of air conditioning
 Control of air temperature
 Control of moisture
 Proper air movement
 Air quality
Page 5 of 39
Typical refrigeration cycle
12
3
4
Page 6 of 39
Type of chillers
Page 7 of 39
Types of compressors
Centrifugal Compressor
Reciprocating Compressor
Screw compressor
Scroll
compressor
Page 8 of 39
Cooling Tower
Range – 5 Deg C
Approach -2.77deg C
Efficiency –Range /(range +approach)
Page 9 of 39
AHU
Page 10 of 39
Chilled water based Centralized air conditioning system
Page 11 of 39
Type of air conditioners
Page 12 of 39
Window AC
Page 13 of 39
Ductable AC
Page 14 of 39
Package AC
Page 15 of 39
Ducting accessories
Page 16 of 39
Air Filters
Page 17 of 39
Air filters
Group of filters Trapped particles Class Efficiency
Filters for coarse particles
(>10 micron)
Insects,Textile fibres, Fluff,
Sand, Pollen, Cement dust
G2
G3
G4
90%
Filters for small particles
(from 1 to 10 micron)
Spores,
Fluff,
Cement dust,
Bacteria,
Dust from the ambient air
F5 M5 F6 M6
80%
Filters for small particles
(from 1 to 10 micron)
Tobacco smoke,
Metal oxide fumes
F7
F8
F9
95%
Filters type EPA for particles
smaller than 1 micron to .03
Micron
Bacteria,
Viruses,
Tobacco smoke,
Metal oxide
fumes, Microbes
E 10
E 11
99.9%
99.97%
Filters type HEPA 0.01 to
0.0001
Microbes E12 99.99%
Filters type HEPA Microbes, Aerosols H13 99.99%
Filters type НEPA
Filters type ULPA
Aerosols H14
U15
U16
U17
Page 18 of 39
Page 19 of 39
Raised floor Hot and cold aisles
Raised floor and hot and cold aisles
Page 20 of 39
Cold aisle containment and hot aisle containment
Page 21 of 39
Star Rating
Page 22 of 39
ISEER
Page 23 of 39
Centrifugal fans/blower
Page 24 of 39
Fans
Page 25 of 39
Fan efficiency
Page 26 of 39
Fan efficiency curve
Page 27 of 39
Comparison curve volume control method
Page 28 of 39
Maglev chiller
Magnetic levitation (maglev) or magnetic suspension is a method by which an object
is suspended with no support other than magnetic fields Magnetic force is used to
counteract the effects of the gravitational acceleration and any other accelerations.
Page 29 of 39
Permanent magnet and induction motor efficiency curve
Page 30 of 39
Comparison b/w maglev and traditional chillers
Page 31 of 39
Variation of KW/TR with ECWT
Page 32 of 39
1.Coefficient of performance
COP = kW refrigeration effect
kW input
2. Energy efficiency ratio
EER = Btu/h refrigeration effect
Watt input
3. Power per Ton
‘
kW/Ton = kW input
Tons refrigeration effect
Parameters of AC performance
Page 33 of 39
Heat load design conditions
OUTSIDE DESIGN CONDITIONS
STATE & STATION LATITUDE
(Deg. N)
ALTITUDE
(Mts.)
SUMMER °C MONSOON °C WINTER °C RELATIVE
HUMIDITY
%DB WB DB WB DB WB
Mumbai,
Maharashtra
18.54 11 35 28.3 29.4 27.8 18.3 14.4 60
INSIDE DESIGN CONDITIONS
TEMPERATURE 24 Degree Celsius + 2 Deg.C
RELATIVE HUMIDITY 55% + 5%. (Not Exceeding 60%)
OCCUPANCY 100 Sq.ft Per Person.
COMPUTER LOAD 150 W Per Computer
FRESH AIR 5 CFM per Person & 0.06 Cfm/Sq.ft. + 30% Extra above
ASHRAE 90.1 Standard.
LIGHTING LOAD 0.8 Watts/Sq. Ft – Assuming LED Lights.
Page 34 of 39
Evap. Temp
(0C)
Cond.
Temp
(0C)
Refrigeration
Capacity* (tons)
Specific Power
Consumption
(kW/ton)
Increase in
kW/Ton
(%)
Normal 7.2 40.5 17.0 0.69 -
Dirty condenser 7.2 46.1 15.6 0.84 20.4
Dirty evaporator 1.7 40.5 13.8 0.82 18.3
Dirty condenser
and evaporator
1.7 46.1 12.7 0.96 38.7
Effect of Poor Maintenance on Compressor Power Consumption
Page 35 of 39
 Output kW= 400*0.9 (PF)=360 kw,
 Input kW=Output kW/UPS Eff %=360/0.94=382.98 kW,
 Heat loss(load)=Input-output=382.98–360=22.98 kW,
 Now since 3.514 kW=1 TR,
 Hence 22.98 kW=22.98/3.514=6.54 TR
 Note:- This capacity of cooling load is only for UPS. Don't forget to consider/add
Note : cooling load of enclosure/room as well in addition to this. This can be done using
thumb rule of 1TR/10 sqm of room.
UPS room AC design
400 KVA UPS
Page 36 of 39
Server room AC heat load calculation
• Room Area BTU = Length (m) x Width (m) x 337
• South Window BTU = South Facing window Length (m) x Width (m) x 870
• North Window BTU = North Facing windows Length (m) x Width (m) x 165
• If there are no blinds on the windows multiply the result(s) by 1.5.
• Windows BTU = South Window(s) BTU + North Window(s) BTU
• Total Occupant BTU = Number of occupants x 400
• Equipment BTU = Total wattage for all equipment x 3.5
• Lighting BTU = Total wattage for all lighting x 4.25
Room Area BTU + Windows BTU + Total Occupant BTU + Equipment BTU + Lighting BTU =
Total Heat Load
Page 37 of 39
HVAC standard
• ASHRAE Standard 90.1 -Energy efficiency requires such chillers to have a minimum efficiency
between 0.577 – 0.634 kW/ton efficiency with an average part-load efficiency (IPLV) of 0.54 -
0.78.
• ASHRAE Standard 62.1-2019- Ventilation
• ASHRAE Standard 55-Thermal comfort
• ASHRAE 52.1, 52.2 (MERV Ratings)
• (SMACNA) Sheet Metal and Air Conditioning Contractors’ National Association – Duct
Page 38 of 39
HVAC is committed to :
Providing maximum comfort for Human being
To satisfy the industrial need
Page 39 of 39
Thank you

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Basics of HVAC

  • 2. Page 1 of 39 What is HVAC ?  H-Heating  V-Ventilation  AC-Air conditioning
  • 3. Page 2 of 39 What is TR (Ton of refrigeration ) 1 TR is defined as the heat removal rate so as to freeze 1 ton (2000 lb) of water at 0°C into ice at 0°C in twenty-four hours 1 TR =12000 BTU/HR, or 3.5 KW
  • 4. Page 3 of 39 What we are going to learn?  Function of HVAC.  Basic operation cycle .  Classification of AC system.  Various AC system.  Types of compressor.  Type of chillers.  Fans.  Cooling Towers.  AHU  Maglev chiller etc.
  • 5. Page 4 of 39 Function of air conditioning  Control of air temperature  Control of moisture  Proper air movement  Air quality
  • 6. Page 5 of 39 Typical refrigeration cycle 12 3 4
  • 7. Page 6 of 39 Type of chillers
  • 8. Page 7 of 39 Types of compressors Centrifugal Compressor Reciprocating Compressor Screw compressor Scroll compressor
  • 9. Page 8 of 39 Cooling Tower Range – 5 Deg C Approach -2.77deg C Efficiency –Range /(range +approach)
  • 10. Page 9 of 39 AHU
  • 11. Page 10 of 39 Chilled water based Centralized air conditioning system
  • 12. Page 11 of 39 Type of air conditioners
  • 13. Page 12 of 39 Window AC
  • 14. Page 13 of 39 Ductable AC
  • 15. Page 14 of 39 Package AC
  • 16. Page 15 of 39 Ducting accessories
  • 17. Page 16 of 39 Air Filters
  • 18. Page 17 of 39 Air filters Group of filters Trapped particles Class Efficiency Filters for coarse particles (>10 micron) Insects,Textile fibres, Fluff, Sand, Pollen, Cement dust G2 G3 G4 90% Filters for small particles (from 1 to 10 micron) Spores, Fluff, Cement dust, Bacteria, Dust from the ambient air F5 M5 F6 M6 80% Filters for small particles (from 1 to 10 micron) Tobacco smoke, Metal oxide fumes F7 F8 F9 95% Filters type EPA for particles smaller than 1 micron to .03 Micron Bacteria, Viruses, Tobacco smoke, Metal oxide fumes, Microbes E 10 E 11 99.9% 99.97% Filters type HEPA 0.01 to 0.0001 Microbes E12 99.99% Filters type HEPA Microbes, Aerosols H13 99.99% Filters type НEPA Filters type ULPA Aerosols H14 U15 U16 U17
  • 20. Page 19 of 39 Raised floor Hot and cold aisles Raised floor and hot and cold aisles
  • 21. Page 20 of 39 Cold aisle containment and hot aisle containment
  • 22. Page 21 of 39 Star Rating
  • 23. Page 22 of 39 ISEER
  • 24. Page 23 of 39 Centrifugal fans/blower
  • 25. Page 24 of 39 Fans
  • 26. Page 25 of 39 Fan efficiency
  • 27. Page 26 of 39 Fan efficiency curve
  • 28. Page 27 of 39 Comparison curve volume control method
  • 29. Page 28 of 39 Maglev chiller Magnetic levitation (maglev) or magnetic suspension is a method by which an object is suspended with no support other than magnetic fields Magnetic force is used to counteract the effects of the gravitational acceleration and any other accelerations.
  • 30. Page 29 of 39 Permanent magnet and induction motor efficiency curve
  • 31. Page 30 of 39 Comparison b/w maglev and traditional chillers
  • 32. Page 31 of 39 Variation of KW/TR with ECWT
  • 33. Page 32 of 39 1.Coefficient of performance COP = kW refrigeration effect kW input 2. Energy efficiency ratio EER = Btu/h refrigeration effect Watt input 3. Power per Ton ‘ kW/Ton = kW input Tons refrigeration effect Parameters of AC performance
  • 34. Page 33 of 39 Heat load design conditions OUTSIDE DESIGN CONDITIONS STATE & STATION LATITUDE (Deg. N) ALTITUDE (Mts.) SUMMER °C MONSOON °C WINTER °C RELATIVE HUMIDITY %DB WB DB WB DB WB Mumbai, Maharashtra 18.54 11 35 28.3 29.4 27.8 18.3 14.4 60 INSIDE DESIGN CONDITIONS TEMPERATURE 24 Degree Celsius + 2 Deg.C RELATIVE HUMIDITY 55% + 5%. (Not Exceeding 60%) OCCUPANCY 100 Sq.ft Per Person. COMPUTER LOAD 150 W Per Computer FRESH AIR 5 CFM per Person & 0.06 Cfm/Sq.ft. + 30% Extra above ASHRAE 90.1 Standard. LIGHTING LOAD 0.8 Watts/Sq. Ft – Assuming LED Lights.
  • 35. Page 34 of 39 Evap. Temp (0C) Cond. Temp (0C) Refrigeration Capacity* (tons) Specific Power Consumption (kW/ton) Increase in kW/Ton (%) Normal 7.2 40.5 17.0 0.69 - Dirty condenser 7.2 46.1 15.6 0.84 20.4 Dirty evaporator 1.7 40.5 13.8 0.82 18.3 Dirty condenser and evaporator 1.7 46.1 12.7 0.96 38.7 Effect of Poor Maintenance on Compressor Power Consumption
  • 36. Page 35 of 39  Output kW= 400*0.9 (PF)=360 kw,  Input kW=Output kW/UPS Eff %=360/0.94=382.98 kW,  Heat loss(load)=Input-output=382.98–360=22.98 kW,  Now since 3.514 kW=1 TR,  Hence 22.98 kW=22.98/3.514=6.54 TR  Note:- This capacity of cooling load is only for UPS. Don't forget to consider/add Note : cooling load of enclosure/room as well in addition to this. This can be done using thumb rule of 1TR/10 sqm of room. UPS room AC design 400 KVA UPS
  • 37. Page 36 of 39 Server room AC heat load calculation • Room Area BTU = Length (m) x Width (m) x 337 • South Window BTU = South Facing window Length (m) x Width (m) x 870 • North Window BTU = North Facing windows Length (m) x Width (m) x 165 • If there are no blinds on the windows multiply the result(s) by 1.5. • Windows BTU = South Window(s) BTU + North Window(s) BTU • Total Occupant BTU = Number of occupants x 400 • Equipment BTU = Total wattage for all equipment x 3.5 • Lighting BTU = Total wattage for all lighting x 4.25 Room Area BTU + Windows BTU + Total Occupant BTU + Equipment BTU + Lighting BTU = Total Heat Load
  • 38. Page 37 of 39 HVAC standard • ASHRAE Standard 90.1 -Energy efficiency requires such chillers to have a minimum efficiency between 0.577 – 0.634 kW/ton efficiency with an average part-load efficiency (IPLV) of 0.54 - 0.78. • ASHRAE Standard 62.1-2019- Ventilation • ASHRAE Standard 55-Thermal comfort • ASHRAE 52.1, 52.2 (MERV Ratings) • (SMACNA) Sheet Metal and Air Conditioning Contractors’ National Association – Duct
  • 39. Page 38 of 39 HVAC is committed to : Providing maximum comfort for Human being To satisfy the industrial need
  • 40. Page 39 of 39 Thank you