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EcoCooling The Application of Evaporative Cooling in Data Centres and Server Rooms Alan Beresford Managing Director
Evaporative Cooling of Server Rooms ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Why is an alternative cooling method needed? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Power Usage Effectiveness ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],IT Load Cooling IT Load Typical PUE 2.2 Cooling IT Load Good PUE 1.6 EcoCooling PUE 1.1 to 1.2
How a CREC works Data Rack Damper Constant flow and temperature Evaporative Cooling
How a CREC works Constant air flow` Controlled temperature and pressure EcoCooling CREC Fresh air input to system Exhaust air recycled Attemperation damper Evaporative cooling during hot periods Hot air exhausted to outside
How a CREC works
Sizing and Energy – 100kW Example A 100kW server room needs 8.4m 3 /s Use Q=mC p Δ T to calculate mass flow rate This is the server load Temperature rise through server
Sizing and Energy – 100kW Example CREC energy  use is less than 10% of DX CREC energy use is 4.2 kW Fridge energy use is 50 kW A good DX system will achieve a COP of 2.0 A CREC uses  0.5 kW/m 3 s -1
Sizing and Energy – 100kW Example 218 tonnes carbon savings per year Annual Cost Saving of £32,000 CREC system will use 37,000 kWhrs/yr 24/7 operation is 8760 hours per year DX system will use 430,000 kWhrs/yr
Sizing and Energy – 100kW Example Not 10kW but 8.4m 3 /s This is the number of coolers required No redundancy, N+1 or 2N This is the flow rate of a CREC The is the design capacity Each grill is designed for .5m 3 /s 17 grills!
What are we trying to achieve? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Temperature and Humidity Standards Temperature RH Server Fan Energy Condensation Equipment Failure Static Cooling Costs Tape Stability CAF Development 0% 50% 100% 0C 10C 20C 30C 40C
EcoCooler Performance Air off temperature will not exceed 23C in London 30C days are very rare Red line is ambient temperature Blue line is cooled air from EcoCooler In the North this will not exceed 20C
Temperature and Humidity Standards 0 o C 5 o C 10 o C 15 o C 20 o C 25 o C 30 o C 35 o C 40 o C 45 o C 50 o C 55 o C -5 o C 10% 20% 30% 40% 50% 60% 70% 80% Dry Bulb Temperature Relative Humidity EcoCooling is 100% temperature compliant and 99% RH compliant Close control is not required ASHRAE Class 1 is a good guide` Accepting this performance can reduce the cooling energy use by over 90% Manufacturer Specifications 10-35C  5-80%RH ASHRAE 2008 Class 1 Allowable 15-32C  16.5CDP  20-80%RH ASHRAE 2008 Class 1 18-27C 5.5-15CDP 60%RH CIBSE 19-23C 45-55%RH EcoCooling Capability
Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Control All control is directed through the CREC control panel whch can control up to six CREC’s
Control Selectable menu items and set point adjustment is by the push buttons and LED display
Control External and internal temperatures (with optional pressure) are constantly monitored CREC speed and cooling mode is controlled Fire alarm link disables CREC’s and enables refrigeration equipment and closes suppressant dampers
Control C1 C2 C3 C4 Mains Water Drain Drain Valve Initiate Cooling Mode Initiate water supply Drain Water Supply SP – 2C SP – 4C SP – 6C 5C Cooling Mode Disabled SP Water supply is automatically drained for frost protection Cooling mode is only enabled when necessary
Operational Advantages Ability to cope with very hot days Power Savings Simple Redundancy Simple Maintenance No F Gas Compliance Costs Low cost spare parts holding External Access for maintenance Increase in available power Carbon Savings No internal space needs
Maintenance 3 monthly service ,[object Object],[object Object],[object Object],[object Object],[object Object],Cooling pads have a lifetime >3yrs Consignment stock of spare parts option
 
 
 
 
 
 
 
 
 
 
 
 
EcoCooling ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Summary ,[object Object],[object Object],[object Object]

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Eco cooling

  • 1. EcoCooling The Application of Evaporative Cooling in Data Centres and Server Rooms Alan Beresford Managing Director
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  • 5. How a CREC works Data Rack Damper Constant flow and temperature Evaporative Cooling
  • 6. How a CREC works Constant air flow` Controlled temperature and pressure EcoCooling CREC Fresh air input to system Exhaust air recycled Attemperation damper Evaporative cooling during hot periods Hot air exhausted to outside
  • 7. How a CREC works
  • 8. Sizing and Energy – 100kW Example A 100kW server room needs 8.4m 3 /s Use Q=mC p Δ T to calculate mass flow rate This is the server load Temperature rise through server
  • 9. Sizing and Energy – 100kW Example CREC energy use is less than 10% of DX CREC energy use is 4.2 kW Fridge energy use is 50 kW A good DX system will achieve a COP of 2.0 A CREC uses 0.5 kW/m 3 s -1
  • 10. Sizing and Energy – 100kW Example 218 tonnes carbon savings per year Annual Cost Saving of £32,000 CREC system will use 37,000 kWhrs/yr 24/7 operation is 8760 hours per year DX system will use 430,000 kWhrs/yr
  • 11. Sizing and Energy – 100kW Example Not 10kW but 8.4m 3 /s This is the number of coolers required No redundancy, N+1 or 2N This is the flow rate of a CREC The is the design capacity Each grill is designed for .5m 3 /s 17 grills!
  • 12.
  • 13. Temperature and Humidity Standards Temperature RH Server Fan Energy Condensation Equipment Failure Static Cooling Costs Tape Stability CAF Development 0% 50% 100% 0C 10C 20C 30C 40C
  • 14. EcoCooler Performance Air off temperature will not exceed 23C in London 30C days are very rare Red line is ambient temperature Blue line is cooled air from EcoCooler In the North this will not exceed 20C
  • 15. Temperature and Humidity Standards 0 o C 5 o C 10 o C 15 o C 20 o C 25 o C 30 o C 35 o C 40 o C 45 o C 50 o C 55 o C -5 o C 10% 20% 30% 40% 50% 60% 70% 80% Dry Bulb Temperature Relative Humidity EcoCooling is 100% temperature compliant and 99% RH compliant Close control is not required ASHRAE Class 1 is a good guide` Accepting this performance can reduce the cooling energy use by over 90% Manufacturer Specifications 10-35C 5-80%RH ASHRAE 2008 Class 1 Allowable 15-32C 16.5CDP 20-80%RH ASHRAE 2008 Class 1 18-27C 5.5-15CDP 60%RH CIBSE 19-23C 45-55%RH EcoCooling Capability
  • 16.
  • 17. Control All control is directed through the CREC control panel whch can control up to six CREC’s
  • 18. Control Selectable menu items and set point adjustment is by the push buttons and LED display
  • 19. Control External and internal temperatures (with optional pressure) are constantly monitored CREC speed and cooling mode is controlled Fire alarm link disables CREC’s and enables refrigeration equipment and closes suppressant dampers
  • 20. Control C1 C2 C3 C4 Mains Water Drain Drain Valve Initiate Cooling Mode Initiate water supply Drain Water Supply SP – 2C SP – 4C SP – 6C 5C Cooling Mode Disabled SP Water supply is automatically drained for frost protection Cooling mode is only enabled when necessary
  • 21. Operational Advantages Ability to cope with very hot days Power Savings Simple Redundancy Simple Maintenance No F Gas Compliance Costs Low cost spare parts holding External Access for maintenance Increase in available power Carbon Savings No internal space needs
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