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AUTO PARTS
Contents
Company Profile
Auto Parts
Value Chain
Production Facilities
Corporate Culture
Company Profile
01 宣传片
Promo
Promoción
KML
incubated in
Dortmund,
Germany
Automated
cleaning,gre-
asing,sealing
assembly
line
KML
brand
register
KML
Canada
Operation
HQ in
GZ,Logistics
center in SH
ISO 9001
accredited
E-business
strategy
VI system
1980
1989
1992
1993
1996
1999
2000
2001
2003
2005
2008
2010
2011
2012
2013
2014
1-1 Development
Established
Technical
Centre
KML
Luoyang,
KML USA
TS16949
accredited,
Indonesia
Office
Established
the Global
Center
Auto parts
department
KML
Xinchang
Factory
KML Latin
American
office
KML Europe
office in
France &
Belgium
1-2 Brands & Segment
KML MOTION
INDUSTRY
PRB KML
KML
BEARING
AUTO
PARTS
TRUCK
PARTS
HYBRIDE
KML France
KML India
KML USA
KML Columbia
KML Canada
1-3 Branches
KML HK
KML Indonesia
KML Belgium
1-4 Management Principle
Auto Parts
02
2-1 Plants
Xin
Chang
CJB
Jintan
Tianchi
Zhongde
Xinchang KML Own Factory produces automotive wheel bearings and water pump bearings.
Jintan Tianchi KML Joint Venture produces miniature bearings.
Zhongde KML Joint Venture products medium-size ball bearings for various applications.
CJB KML Joint Venture produces a wide range of bearings for automotive and motorcycle.
2-2 Product Range
69%
28%
3%
Products Range
Automotives Motorcycle Others
Automotive Motorcycle Others
Domestic 13.8% 5.6% 0.6%
Oversea 55.2% 22.4% 2.4%
Total 69% 28% 3%
2015-3-20
Auto Transmission
System Bearing
Air Conditioner
Bearing
Transfer Case
Bearing
Auto Axle
Bearing
Auto Front
Wheel Bearing
Auto Drive Axle
Bearing
Auto Differential
Bearing Auto Rear
Wheel Bearing
Alternator and Starter
2-3 Auto Parts
2-4 Main Products
Timing Belt
Water Pump
Clutch Bearing
Transmission Bearing
Water Pump Bearing
Wheel Bearing Unit
Repair Kit
Clutch Release Bearing
Value Chain
03
Industry Alliance
• Solely Owned
Factories
• Strategic Suppliers
Trading Team
• E-business
Platform
• Traditional Mode
Global Distribution
• Branches
• Agencies
3-1 Sales Distribution
25%
36%
31%
8%
Sales%
South
America
North
America
Europe, Asia
and Africa
Latin
America
KML Global Situation
Distributors &
Dealers
Office &
Logistic Ctr
Joint- Venture
Factory
Authorized
Manufacturer
New Region
Development
252 11 4 50 Asia & Europe
3-2 Global Distribution
3-3 Main Customers
3-4 R & D Capability
Developed Application software for design and analysis:
KMCAD: 2D ; Pro/e: 3D; Design software: MSC, ROMAX.
Process analysis software: DEFORM ongoing cooperate with domestic colleges to
develop dedicated design software for developing hub bearing.
To design the key components with Msc.Fatigue, Msc.Nastran. Effectively prevent
products defect in design from flowing to customer.
3D figure by Pro-E Bending fatigue life analysis
of inner ring
Stress analysis of inner ringRomax
KML has provincial level bearing R&D Center and national certificated laboratory, to
deal with product research, design and develop includes research and develop of
bearing producing process; research of bearing material and the friction lubricating
technique, research of production application and failure analysis, bearing test and
inspection.
Talents force:
235 technicians have college degree,
120 have engineer title,
More than 90 technicians directly take part in products designing and
developing(of which 50 in R&D center)
Achievements:
50 patented technology
Work out 4 national standard
3-4 R & D Capability
3-4 R & D Capability
Other than our own talents, KML collaborates actively with institutions and
academies for technical innovation :
• Luoyang Bearing Research Institute
• Henan University of Science and Technology
• Chongqing University
• Shanghai Tongji with Czech Auto Design Institute
• Hangzhou Bearing Research Center
• Huazhong University of Science and Technology
• Chongqing University of Technology
• Chongqing Technology and Business University
• Chongqing Diwujiu Institute
• Chongqing Automobile Research Institute
• Nanjing University of Aeronautics and Astronautics
• Hire experts to do technical adviser from the famous foreign enterprises
• Each year, KML allocated 15 % of its profit into R&D
R&D
Other
3-5 Process Lines
KML possesses the world class technique
in bearing designing and manufacturing.
E.g. Automatic CNC, Grinding Cutting
Production Line, EFD High-Frequency
Hardening Equipment.
3-6 Inspection Equipment
Friction torquetesting machineBench durability test machineGrease leakage(Temperaturerise) test machine
Anti dust test machine Muddy water test machine Fatigue test
3-7 Inspection Equipment
Bending test
machine
Muddy water testing
machine
Dynamic testing
machine
High temperature
test machine
Projector
Radial clearance measuring
instrument
Profile measurement
Vibration measuring
instrument
Roller standard measuring
instrument
Rotary precision testing
instrument
3-8 Inspection Equipment
3-9 Inspection Equipment
High precision configuration measuring, Roundness measuring and Length
measuring instrument, Flaw detector.
3-10 Inspection Equipment
German VDA6.3 Quality system has been introduced to enable 26 quality control points.
3-11 Quality Assurance
Quality system:
↗ISO/TS 16949 / GJB9001A-2001/ISO 9001
↗ APQP, SPC, MSA, FMEA, PPAP Tools
Implement and Application;
↗GM system(QSB), SAIC system , Ford
system(Q1), Volkswagen system
Toyota vehicle system and other special
requirements;
↗Main implementation of VDA6.3 standard;
↗Implement the responsibility system for
project quality goals.
Shanghai Port
HK Port
3-12 Logistics
 Global Logistics Centers
8000 P/N per month
1400 pallets per month
 Regional Logistics Centers in USA, France, Canada and
Columbia(Under construction).
3-13 Services
Website
Telephone
Email
PRODUCT
INQUIRY
SOLUTION
OPTIMIZATION
AFTER-SALES
SERVICES
TECHNICAL
SUPPORT
www.kml-autoparts.com
86-20-3992-2589
info@kml-bearing.com
 Multilingual: Chinese, English, Spanish
 Data & download: E-catalogue in Chinese, English, French,
Spanish and Russian.
PDF catalogue, Automotive catalogue G2010
www.kml-autoparts.com
3-14 Website
Production Facilities
04
4-1 Production Facilities Speed Forging and Annealing
Japan HPF—100S high speed forging
Product features:
 Automatic production,steel bar forged out of the
inner and outer rings one time,improve the
utilization rate of raw materials;
 Automatic temperature control,no overheat
phenomenon;
 High precision products;
 Protective atmosphere annealing,technological
parameters of PID automatic control,avoid
decarbonization phenomenon,homogeneous
microstructure;
 Dramatically reduce energy consumption, save
the cost of production.
Continuous furnace with protective atmosphere
4-2 Production Facilities
Automatic turning line
Product features
 Cold rolling of advanced international
technology;
 Higher material utilization rate, perfect
shape, good metal streamline, reliable
online error proofing methods;
 Automatic turning technology, precision
CNC machining technology, efficient
production capacity.
Japan imported automatic rolling equipment
Manufacturing capacity - turning
4-3 Production Facilities
Product features :
 Heat treatment technology to improve
the anti fatigue life of bearing greatly
polluted environment;
 International advanced high frequency
quenching process and equipment,
to ensure that the thermal deformation
and internal quality of products;
 Online control of process parameters.
Automatic continuous quenching and tempering production line
High frequency quenching production Line
Manufacturing capacity - Heat treatment
4-4 Production Facilities
Processing ability: Grinding
Processing features:
 Automatic production lines
guarantee processing precision and
production efficiency;
 Reliable on-line detection and
mistake proofing methods to ensure
product quality ;
 Advanced Japanese FANUC
control technology 、 and THK
guide rail and screw shaft 、
Germany GMN motorized spindle to
ensure the reliability of equipments.
Automatic grinding and super-finishing
production line
Automatic grinding and super-finishing line
4-5 Production Facilities
Automatic assembly lines
Automatic assembly lines
Processing features
 Clean assembly environment and
cleaning technology to ensure products
cleanliness;
 Automatic production equipments and
complete on-line detection and mistakes-
proofing technology to realize the pursuit
of zero defected products.
Processing ability: assembly
Corporate Culture
05
5-1 Conduct Mode
Green
Appliances
Green
Emission
Biologic
Workplace
Saving
Electricity
Cyclic
Utilization
Green
Manufacturing
Green
Factory
Green
Logistiic
Saving
Water
We are committed to providing our employees with a workplace
where they can pour in their capabilities to build their careers
and be rewarded from their contributions.
5-2 Team Creed
KML Automotive Business

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KML Automotive Business

  • 2. Contents Company Profile Auto Parts Value Chain Production Facilities Corporate Culture
  • 4. KML incubated in Dortmund, Germany Automated cleaning,gre- asing,sealing assembly line KML brand register KML Canada Operation HQ in GZ,Logistics center in SH ISO 9001 accredited E-business strategy VI system 1980 1989 1992 1993 1996 1999 2000 2001 2003 2005 2008 2010 2011 2012 2013 2014 1-1 Development Established Technical Centre KML Luoyang, KML USA TS16949 accredited, Indonesia Office Established the Global Center Auto parts department KML Xinchang Factory KML Latin American office KML Europe office in France & Belgium
  • 5. 1-2 Brands & Segment KML MOTION INDUSTRY PRB KML KML BEARING AUTO PARTS TRUCK PARTS HYBRIDE
  • 6. KML France KML India KML USA KML Columbia KML Canada 1-3 Branches KML HK KML Indonesia KML Belgium
  • 9. 2-1 Plants Xin Chang CJB Jintan Tianchi Zhongde Xinchang KML Own Factory produces automotive wheel bearings and water pump bearings. Jintan Tianchi KML Joint Venture produces miniature bearings. Zhongde KML Joint Venture products medium-size ball bearings for various applications. CJB KML Joint Venture produces a wide range of bearings for automotive and motorcycle.
  • 10. 2-2 Product Range 69% 28% 3% Products Range Automotives Motorcycle Others Automotive Motorcycle Others Domestic 13.8% 5.6% 0.6% Oversea 55.2% 22.4% 2.4% Total 69% 28% 3%
  • 11. 2015-3-20 Auto Transmission System Bearing Air Conditioner Bearing Transfer Case Bearing Auto Axle Bearing Auto Front Wheel Bearing Auto Drive Axle Bearing Auto Differential Bearing Auto Rear Wheel Bearing Alternator and Starter 2-3 Auto Parts
  • 12. 2-4 Main Products Timing Belt Water Pump Clutch Bearing Transmission Bearing Water Pump Bearing Wheel Bearing Unit Repair Kit Clutch Release Bearing
  • 14. Industry Alliance • Solely Owned Factories • Strategic Suppliers Trading Team • E-business Platform • Traditional Mode Global Distribution • Branches • Agencies 3-1 Sales Distribution
  • 15. 25% 36% 31% 8% Sales% South America North America Europe, Asia and Africa Latin America KML Global Situation Distributors & Dealers Office & Logistic Ctr Joint- Venture Factory Authorized Manufacturer New Region Development 252 11 4 50 Asia & Europe 3-2 Global Distribution
  • 17. 3-4 R & D Capability Developed Application software for design and analysis: KMCAD: 2D ; Pro/e: 3D; Design software: MSC, ROMAX. Process analysis software: DEFORM ongoing cooperate with domestic colleges to develop dedicated design software for developing hub bearing. To design the key components with Msc.Fatigue, Msc.Nastran. Effectively prevent products defect in design from flowing to customer. 3D figure by Pro-E Bending fatigue life analysis of inner ring Stress analysis of inner ringRomax
  • 18. KML has provincial level bearing R&D Center and national certificated laboratory, to deal with product research, design and develop includes research and develop of bearing producing process; research of bearing material and the friction lubricating technique, research of production application and failure analysis, bearing test and inspection. Talents force: 235 technicians have college degree, 120 have engineer title, More than 90 technicians directly take part in products designing and developing(of which 50 in R&D center) Achievements: 50 patented technology Work out 4 national standard 3-4 R & D Capability
  • 19. 3-4 R & D Capability Other than our own talents, KML collaborates actively with institutions and academies for technical innovation : • Luoyang Bearing Research Institute • Henan University of Science and Technology • Chongqing University • Shanghai Tongji with Czech Auto Design Institute • Hangzhou Bearing Research Center • Huazhong University of Science and Technology • Chongqing University of Technology • Chongqing Technology and Business University • Chongqing Diwujiu Institute • Chongqing Automobile Research Institute • Nanjing University of Aeronautics and Astronautics • Hire experts to do technical adviser from the famous foreign enterprises • Each year, KML allocated 15 % of its profit into R&D R&D Other
  • 20. 3-5 Process Lines KML possesses the world class technique in bearing designing and manufacturing. E.g. Automatic CNC, Grinding Cutting Production Line, EFD High-Frequency Hardening Equipment.
  • 21. 3-6 Inspection Equipment Friction torquetesting machineBench durability test machineGrease leakage(Temperaturerise) test machine Anti dust test machine Muddy water test machine Fatigue test
  • 22. 3-7 Inspection Equipment Bending test machine Muddy water testing machine Dynamic testing machine High temperature test machine
  • 23. Projector Radial clearance measuring instrument Profile measurement Vibration measuring instrument Roller standard measuring instrument Rotary precision testing instrument 3-8 Inspection Equipment
  • 24. 3-9 Inspection Equipment High precision configuration measuring, Roundness measuring and Length measuring instrument, Flaw detector.
  • 25. 3-10 Inspection Equipment German VDA6.3 Quality system has been introduced to enable 26 quality control points.
  • 26. 3-11 Quality Assurance Quality system: ↗ISO/TS 16949 / GJB9001A-2001/ISO 9001 ↗ APQP, SPC, MSA, FMEA, PPAP Tools Implement and Application; ↗GM system(QSB), SAIC system , Ford system(Q1), Volkswagen system Toyota vehicle system and other special requirements; ↗Main implementation of VDA6.3 standard; ↗Implement the responsibility system for project quality goals.
  • 27. Shanghai Port HK Port 3-12 Logistics  Global Logistics Centers 8000 P/N per month 1400 pallets per month  Regional Logistics Centers in USA, France, Canada and Columbia(Under construction).
  • 29.  Multilingual: Chinese, English, Spanish  Data & download: E-catalogue in Chinese, English, French, Spanish and Russian. PDF catalogue, Automotive catalogue G2010 www.kml-autoparts.com 3-14 Website
  • 31. 4-1 Production Facilities Speed Forging and Annealing Japan HPF—100S high speed forging Product features:  Automatic production,steel bar forged out of the inner and outer rings one time,improve the utilization rate of raw materials;  Automatic temperature control,no overheat phenomenon;  High precision products;  Protective atmosphere annealing,technological parameters of PID automatic control,avoid decarbonization phenomenon,homogeneous microstructure;  Dramatically reduce energy consumption, save the cost of production. Continuous furnace with protective atmosphere
  • 32. 4-2 Production Facilities Automatic turning line Product features  Cold rolling of advanced international technology;  Higher material utilization rate, perfect shape, good metal streamline, reliable online error proofing methods;  Automatic turning technology, precision CNC machining technology, efficient production capacity. Japan imported automatic rolling equipment Manufacturing capacity - turning
  • 33. 4-3 Production Facilities Product features :  Heat treatment technology to improve the anti fatigue life of bearing greatly polluted environment;  International advanced high frequency quenching process and equipment, to ensure that the thermal deformation and internal quality of products;  Online control of process parameters. Automatic continuous quenching and tempering production line High frequency quenching production Line Manufacturing capacity - Heat treatment
  • 34. 4-4 Production Facilities Processing ability: Grinding Processing features:  Automatic production lines guarantee processing precision and production efficiency;  Reliable on-line detection and mistake proofing methods to ensure product quality ;  Advanced Japanese FANUC control technology 、 and THK guide rail and screw shaft 、 Germany GMN motorized spindle to ensure the reliability of equipments. Automatic grinding and super-finishing production line Automatic grinding and super-finishing line
  • 35. 4-5 Production Facilities Automatic assembly lines Automatic assembly lines Processing features  Clean assembly environment and cleaning technology to ensure products cleanliness;  Automatic production equipments and complete on-line detection and mistakes- proofing technology to realize the pursuit of zero defected products. Processing ability: assembly
  • 38. We are committed to providing our employees with a workplace where they can pour in their capabilities to build their careers and be rewarded from their contributions. 5-2 Team Creed