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CRICOS 00111D TOID 3059
GEAR MEN
ANGUS LYONS 100617662
BRENDAN SONKA 100592248
BRYAN TAN 100650997
IKHWAN WAHAB 101320262
MEE30003
2/7
Requirements Challenges
Pulls the weight as fast as
possible
Planetary
Limited resources/
Manufacturing processes
Spur only
Minimum size / diameter of the
gear box
Standard
Motor with small torque
Planetary
Maximise the efficiency for the
given motor
Planetary
A limited timeline
Standard
Sufficient safety factor Fitting the parts into an A4
paper
Standard
Idea for the actual design
• Based around maximum motor efficiency
• Gear trains
• Limited to 3 gear trains, every extra train added 21mm
width and decreased efficiency
• Diameter of pinions : 16mm
• Diameter of gear : 69mm
• Final shaft of 6mm
• Module : 1
• Large gears diameter based on calculated gear ratios
• Estimated 28s for 1m
3/7
Exploded view
4/7
Next steps
• Calculate tooth strength
• Produce a proper drawing
• Run tests
• Redesign and modify if needed
5/7
References
Juvinall, RC & Marshek, KM, Fundamentals of Machine Component Design,
5th edn, Wiley, 2013
6/7
7/7

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Gear men

  • 1. CRICOS 00111D TOID 3059 GEAR MEN ANGUS LYONS 100617662 BRENDAN SONKA 100592248 BRYAN TAN 100650997 IKHWAN WAHAB 101320262 MEE30003
  • 2. 2/7 Requirements Challenges Pulls the weight as fast as possible Planetary Limited resources/ Manufacturing processes Spur only Minimum size / diameter of the gear box Standard Motor with small torque Planetary Maximise the efficiency for the given motor Planetary A limited timeline Standard Sufficient safety factor Fitting the parts into an A4 paper Standard
  • 3. Idea for the actual design • Based around maximum motor efficiency • Gear trains • Limited to 3 gear trains, every extra train added 21mm width and decreased efficiency • Diameter of pinions : 16mm • Diameter of gear : 69mm • Final shaft of 6mm • Module : 1 • Large gears diameter based on calculated gear ratios • Estimated 28s for 1m 3/7
  • 5. Next steps • Calculate tooth strength • Produce a proper drawing • Run tests • Redesign and modify if needed 5/7
  • 6. References Juvinall, RC & Marshek, KM, Fundamentals of Machine Component Design, 5th edn, Wiley, 2013 6/7
  • 7. 7/7