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International Journal of Research in Engineering and Science (IJRES)
ISSN (Online): 2320-9364, ISSN (Print): 2320-9356
www.ijres.org Volume 3 Issue 10 ǁ October. 2015 ǁ PP. 32-35
www.ijres.org 32 | Page
A Discrete Algorithm of S-shape Acceleration and Deceleration
Ye Baisheng1
, Zhang Liqiang2
(School of Mechanical Engineering, Shanghai University of Engineering Science, China)
ABSTRACT: A new control algorithm for S-shape acceleration and deceleration is proposed. An accurate
solution is calculated before interpolation process. The speed curve was constructed by five segments, and
position, velocity, acceleration and jerk requirement can be satisfied.
Keywords: S-shape Acceleration and deceleration; Interpolation Algorithm; CNC
I. INTRODUCTION
Acceleration and deceleration control is an important part of the CNC system. In order to ensure that the
machine tool in the start or stop when the movement is stable and the impact is small, it must be designed
specifically rules for the acceleration and deceleration control. The adaptive flexible acceleration and
deceleration algorithm will directly affect the accuracy and efficiency of the numerical control system. The
traditional linear acceleration and deceleration mode, which exist the discontinuities of acceleration, is easy to
cause the vibration of the machine [1]
. Consequently, the oscillations of feed speed decrease both the surface
quality and machining efficiency.
The traditional S-shape acceleration and deceleration control algorithm parameters are more, the calculation
is relatively complicated and the program running time is long, which directly affects the machining efficiency
of NC machine tools [2, 3, 4]
. Therefore, the author proposes a simple algorithm for S-shape acceleration and
deceleration control. In this paper, a discrete model is established, which can simplify the calculation of
interpolation and improve the efficiency of interpolation [5, 6, 7]
.
The article is divided into two parts: Firstly, the formula of the S-shape acceleration and deceleration is
derived. Secondly, the author analyzes the advantages of the algorithm
II. Formula derivation of S-shape Acc/Dec
Assuming that the maximum speed of linear interpolation is mv , the maximal acceleration/jerk is ma and
mj respectively. Small linear segment distance is S . Acceleration and deceleration period number is n . Uniform
speed period number is m . The velocity diagram is shown in Fig.1. The distance can be calculated by
2 2 2 2
1 1 1 1 1
( ) ( ) (2 )
2 2 2 2
n n m n n
m m m m
m m m m
i i i i i
j j j j
S i v i v v i i n m v
    
            
2n 2nm
mv
Fig 1 Discrete velocity graph
If the distance S is large enough, the speed can achieve mv . The required number of acceleration period is
( )
4
m
m
v
n floor
j

Constant period number can be obtained by ( ) 2
m
Sm floor n
v
  .
A Discrete Algorithm of S-shape Acceleration and Deceleration
www.ijres.org 33 | Page
Based on the above formula, we can see that the constant speed is mv when 0m  ; conversely, the
maximum speed will not reach only acceleration and deceleration process. The following two cases are
discussed respectively.
2.1 The maximum speed mv
Owing to the data m and n are rounded down, there may be a residual distance rS .
(2 )r mS S n m v  
The residual distance is allocated averagely to the acceleration and deceleration part. As shown in Fig.2, the
velocity is v . / 4rv S n 
v
Fig 2 Corrected speed chart
After adjustment, in addition to the last period in the acceleration and the first period in the deceleration, the
value of acceleration and deceleration will invariant. So, it will obtain the maximum velocity mv . The speed of
the i period can be depicted by
2
2
2
2
1
2
(2 ) 2
2
2
( 2 ) 3
2
2
2
(4 )
2
m
m
m
m
m
m
m
j
i v i n
j
v n i v n i n
v v n i n m
j
v i n m v n m i n m
j
n m i v
   
     
   
       
 

 3 4n m i n m











   

2.2 The maximum speed less than mv
If the maximum speed can fail to reach mv , we can think that there will have a constant speed period. The
velocity will be supposed by
2
' ( 1)m mv j n  . As shown in Fig.3.
A Discrete Algorithm of S-shape Acceleration and Deceleration
www.ijres.org 34 | Page
2n 2n
2
( 1)mj n 
Fig 3 Graph of the maximum speed less than mv
The total distance S can be computed by
2 2 2 2
1 1 1 1
2
( ' ) ' ( ' )
2 2 2 2
(2 1) '
(2 1)( 1)
n n n n
m m m m
m m m
i i i i
m
m
j j j j
S i v i v v i i
n v
n n j
   
      
 
  
   
The n can be obtained.
3 3
1 2[( 1 ) 3] 1n floor A A    
Where
1
2
1 28
1
m
m
A S j
A S j
 

 
The constant speed distance is equal to 2 'mS nv . Therefore the constant speed period number m can be
derived.
(( 2 ' ) / ' ) ( / ' 2 )m m mm floor S nv v floor S v n   
There will have a residual distance rS .
(2 ) 'r mS S n m v  
As shown in Fig.2, we do the same method. So, it will not reach the maximum velocity mv . The speed of
the i period can be described by
2
2
2
2
1
2
' (2 ) 2
2
' 2
'
2
( 2 ) 3
2
(4 )
2
2
m
m
m
m
m
m
m
j
i v i n
j
v n i v n i n
v v n i n m
j
v i n m v n m i n m
j
n m i v
   
     
   
       
  

 3 4n m i n m











   

III. Algorithm analysis
(1) During the pre-processing phase, the algorithm has been determined the number of n and the constant
speed period number m . Therefore, in the process of interpolation, it is not necessary to calculate the
deceleration point without each interpolation period.
(2) The residual distance is averagely assigned to the acceleration and deceleration phase. When the distance of
each axis is an integer multiple of the pulse equivalent, there is no end point positioning error.
A Discrete Algorithm of S-shape Acceleration and Deceleration
www.ijres.org 35 | Page
(3) The algorithm uses the float point calculation, and is more suitable for software interpolation. Since it is a
discrete algorithm, some data can be directly made into a table, which greatly reduces the computation time.
IV. Conclusion
In this paper, a new algorithm of linear acceleration and deceleration based on time division is proposed.
The algorithm is not needed to calculate the deceleration point at each time of interpolation, which can reduce
the calculation amount of the interpolation process, and can precisely locate in the interpolation process. The
algorithm can eliminate the fluctuation of the acceleration discontinuity. To guarantee the continuity of the
velocity and acceleration, which can avoid machine vibration attributing to the sudden change of the
acceleration, should employ S-shape acceleration and deceleration scheme that may improve the machining
efficiency and quality.
References
[1] K. Erkorkmaz, Y. Altintas, High speed CNC system design. Part I: jerk limited trajectory generation and quintic spline
interpolation 41 (2001) 1323–1345 International Journal of Machine Tools and Manufacture 41 (2001) 1323–1345.
[2] Yang Lin, Zhang Chengrui. Time Division Based Acceleration/Deceleration Interpolation Algorithm[J]. Manufacturing
Technology & Machine Tool, 2008(9):93-96.
[3] Ye Peiqing, Zhao Shenliang. Study on Control Algorithm for Micro-line Continuous Interpolation [J]. China Mechanical
Engineering, 2004, 15(15): 1354-1356.
[4] Chen Youdong, Wei Hongxing, Wang Qikui. An Algorithm of Sampled-data linear and S Shape Acceleration and
Deceleration for CNC Controller[J]. China Mechanical Engineering, 2010, 21(5):567-570.
[5] He Jun, You Youpeng, Chen Hao. Optimal Interpolation Period for Stepping Motor System[J]. China Mechanical Engineering,
2009,20(23):2811-2815.
[6] Zheng Jinxing, Zhang Mingjun. Study of Real-time Interpolation Algorithm with varying Interpolation period Based on
Trapezoidal Velocity Profile[J]. Machine Tool & Hydraulics, 2007,35 (1):77-80,133.
[7] Wang Yuhan, Xiao Lingjian, Zeng Shuisheng, et al. An optimal feedrate model and solution for high-speed machining of small
line blocks with look-ahead [ J ]. Journal of Shanghai Jiaotong University, 2004, 38(6): 901-904.

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A Discrete Algorithm of S-shape Acceleration and Deceleration

  • 1. International Journal of Research in Engineering and Science (IJRES) ISSN (Online): 2320-9364, ISSN (Print): 2320-9356 www.ijres.org Volume 3 Issue 10 ǁ October. 2015 ǁ PP. 32-35 www.ijres.org 32 | Page A Discrete Algorithm of S-shape Acceleration and Deceleration Ye Baisheng1 , Zhang Liqiang2 (School of Mechanical Engineering, Shanghai University of Engineering Science, China) ABSTRACT: A new control algorithm for S-shape acceleration and deceleration is proposed. An accurate solution is calculated before interpolation process. The speed curve was constructed by five segments, and position, velocity, acceleration and jerk requirement can be satisfied. Keywords: S-shape Acceleration and deceleration; Interpolation Algorithm; CNC I. INTRODUCTION Acceleration and deceleration control is an important part of the CNC system. In order to ensure that the machine tool in the start or stop when the movement is stable and the impact is small, it must be designed specifically rules for the acceleration and deceleration control. The adaptive flexible acceleration and deceleration algorithm will directly affect the accuracy and efficiency of the numerical control system. The traditional linear acceleration and deceleration mode, which exist the discontinuities of acceleration, is easy to cause the vibration of the machine [1] . Consequently, the oscillations of feed speed decrease both the surface quality and machining efficiency. The traditional S-shape acceleration and deceleration control algorithm parameters are more, the calculation is relatively complicated and the program running time is long, which directly affects the machining efficiency of NC machine tools [2, 3, 4] . Therefore, the author proposes a simple algorithm for S-shape acceleration and deceleration control. In this paper, a discrete model is established, which can simplify the calculation of interpolation and improve the efficiency of interpolation [5, 6, 7] . The article is divided into two parts: Firstly, the formula of the S-shape acceleration and deceleration is derived. Secondly, the author analyzes the advantages of the algorithm II. Formula derivation of S-shape Acc/Dec Assuming that the maximum speed of linear interpolation is mv , the maximal acceleration/jerk is ma and mj respectively. Small linear segment distance is S . Acceleration and deceleration period number is n . Uniform speed period number is m . The velocity diagram is shown in Fig.1. The distance can be calculated by 2 2 2 2 1 1 1 1 1 ( ) ( ) (2 ) 2 2 2 2 n n m n n m m m m m m m m i i i i i j j j j S i v i v v i i n m v                   2n 2nm mv Fig 1 Discrete velocity graph If the distance S is large enough, the speed can achieve mv . The required number of acceleration period is ( ) 4 m m v n floor j  Constant period number can be obtained by ( ) 2 m Sm floor n v   .
  • 2. A Discrete Algorithm of S-shape Acceleration and Deceleration www.ijres.org 33 | Page Based on the above formula, we can see that the constant speed is mv when 0m  ; conversely, the maximum speed will not reach only acceleration and deceleration process. The following two cases are discussed respectively. 2.1 The maximum speed mv Owing to the data m and n are rounded down, there may be a residual distance rS . (2 )r mS S n m v   The residual distance is allocated averagely to the acceleration and deceleration part. As shown in Fig.2, the velocity is v . / 4rv S n  v Fig 2 Corrected speed chart After adjustment, in addition to the last period in the acceleration and the first period in the deceleration, the value of acceleration and deceleration will invariant. So, it will obtain the maximum velocity mv . The speed of the i period can be depicted by 2 2 2 2 1 2 (2 ) 2 2 2 ( 2 ) 3 2 2 2 (4 ) 2 m m m m m m m j i v i n j v n i v n i n v v n i n m j v i n m v n m i n m j n m i v                           3 4n m i n m                 2.2 The maximum speed less than mv If the maximum speed can fail to reach mv , we can think that there will have a constant speed period. The velocity will be supposed by 2 ' ( 1)m mv j n  . As shown in Fig.3.
  • 3. A Discrete Algorithm of S-shape Acceleration and Deceleration www.ijres.org 34 | Page 2n 2n 2 ( 1)mj n  Fig 3 Graph of the maximum speed less than mv The total distance S can be computed by 2 2 2 2 1 1 1 1 2 ( ' ) ' ( ' ) 2 2 2 2 (2 1) ' (2 1)( 1) n n n n m m m m m m m i i i i m m j j j j S i v i v v i i n v n n j                     The n can be obtained. 3 3 1 2[( 1 ) 3] 1n floor A A     Where 1 2 1 28 1 m m A S j A S j      The constant speed distance is equal to 2 'mS nv . Therefore the constant speed period number m can be derived. (( 2 ' ) / ' ) ( / ' 2 )m m mm floor S nv v floor S v n    There will have a residual distance rS . (2 ) 'r mS S n m v   As shown in Fig.2, we do the same method. So, it will not reach the maximum velocity mv . The speed of the i period can be described by 2 2 2 2 1 2 ' (2 ) 2 2 ' 2 ' 2 ( 2 ) 3 2 (4 ) 2 2 m m m m m m m j i v i n j v n i v n i n v v n i n m j v i n m v n m i n m j n m i v                            3 4n m i n m                 III. Algorithm analysis (1) During the pre-processing phase, the algorithm has been determined the number of n and the constant speed period number m . Therefore, in the process of interpolation, it is not necessary to calculate the deceleration point without each interpolation period. (2) The residual distance is averagely assigned to the acceleration and deceleration phase. When the distance of each axis is an integer multiple of the pulse equivalent, there is no end point positioning error.
  • 4. A Discrete Algorithm of S-shape Acceleration and Deceleration www.ijres.org 35 | Page (3) The algorithm uses the float point calculation, and is more suitable for software interpolation. Since it is a discrete algorithm, some data can be directly made into a table, which greatly reduces the computation time. IV. Conclusion In this paper, a new algorithm of linear acceleration and deceleration based on time division is proposed. The algorithm is not needed to calculate the deceleration point at each time of interpolation, which can reduce the calculation amount of the interpolation process, and can precisely locate in the interpolation process. The algorithm can eliminate the fluctuation of the acceleration discontinuity. To guarantee the continuity of the velocity and acceleration, which can avoid machine vibration attributing to the sudden change of the acceleration, should employ S-shape acceleration and deceleration scheme that may improve the machining efficiency and quality. References [1] K. Erkorkmaz, Y. Altintas, High speed CNC system design. Part I: jerk limited trajectory generation and quintic spline interpolation 41 (2001) 1323–1345 International Journal of Machine Tools and Manufacture 41 (2001) 1323–1345. [2] Yang Lin, Zhang Chengrui. Time Division Based Acceleration/Deceleration Interpolation Algorithm[J]. Manufacturing Technology & Machine Tool, 2008(9):93-96. [3] Ye Peiqing, Zhao Shenliang. Study on Control Algorithm for Micro-line Continuous Interpolation [J]. China Mechanical Engineering, 2004, 15(15): 1354-1356. [4] Chen Youdong, Wei Hongxing, Wang Qikui. An Algorithm of Sampled-data linear and S Shape Acceleration and Deceleration for CNC Controller[J]. China Mechanical Engineering, 2010, 21(5):567-570. [5] He Jun, You Youpeng, Chen Hao. Optimal Interpolation Period for Stepping Motor System[J]. China Mechanical Engineering, 2009,20(23):2811-2815. [6] Zheng Jinxing, Zhang Mingjun. Study of Real-time Interpolation Algorithm with varying Interpolation period Based on Trapezoidal Velocity Profile[J]. Machine Tool & Hydraulics, 2007,35 (1):77-80,133. [7] Wang Yuhan, Xiao Lingjian, Zeng Shuisheng, et al. An optimal feedrate model and solution for high-speed machining of small line blocks with look-ahead [ J ]. Journal of Shanghai Jiaotong University, 2004, 38(6): 901-904.