1. 204 # 930 Harbourside Dr.,
North Vancouver, BC, V7P 3S7
O: +1.604.721.2009
E: sales@pssengineering.ca
ENGINEERED COMPOSITE REBAR FOR STAINABLE INFRASTRUCTURES
––––
Approvals
✓ American Concrete Institution (ACI-440.3) COMPLIANCE CERTIFICATIOS
✓ ASTM D7957
✓ Canadian Standard Association (CSA-S807)
✓ ISO 9001:2008 Quality Control BSI-British Standard Institution
✓ MTO qualified for Grade III (DSM)
✓ FDOT Approved GFRP manufacturing plant
2. MST-Bar Grade III GFRP Rebar Technical Data Sheet (Metric Units)
GFRP Grade III Nominal Bar
Diameter
mm (in)
Nominal Cross
Section Area, As
mm2
(in2
)
Ultimate Load
Pu
KN (Kips)
Nominal Weight
Kg/m (lb/ft)
Tensile Strength, fu
MPa (ksi)
10M (#3) 9.52 (0.375) 71 (0.11) 72 (16.2) 0.15 (0.103) 1000 (145)
13M (#4) 12.70 (0.50) 132 (0.20) 210 (47.23) 0.28 (0.185) 1000 (145)
16M (#5) 15.87 (0.625) 201 (0.31) 251 (56.51) 0.55 (0.320) 1000 (145)
20M (#6) 19.05 (0.75) 285 (0.44) 299 (67.25) 0.73 (0.450) 1000 (145)
25M (#8) 25.40 (1.00) 491 (0.79) 499 (112.23) 1.40 (0.800) 1000 (145)
Table 1: MST-Bar Geometric Mechanical Properties
Property Test Method Specified Limit
CSA S807-10
Mechanical
Properties
Tensile Strength (MPa) ASTM D7205 > 750 > 1000
Modulus of Elasticity (GPa) Grade III ASTM D7205 > 60 > 68
Transverse Shear Strength (MPa) CSA S806-12 Annex L D7617 > 160 > 220
Ultimate Strain (%) ASTM D7205 > 1.2 > 1.7
Bond Strength (MPa) ACI 440.3R – B3 > 8 > 20
Physical
Properties
Fiber Content (Weight %) ASTM D2584 > 70 > 76
Glass Transition Temperature ASTM D3418 > 100 o
C > 119 o
C
Cure ratio CSA S807 Annex A 95% 100%
Transverse Coefficient of Thermal Expansion ASTM E831 < 40 x 10-6 o
C-1
26 x 10-6 o
C-1
Moisture Absorption (Saturation) ASTM D570 < 0.75 0.18 to o.25
Glass Transition Temperature ASTM D3418 > 100 > 125 o
C
Void Content ASATM D51117 - No Wicking
Durability
Properties
Tensile Properties at cold temperature (- 40 o
C) (%)
CSA S806 -12 Annex C &
ASTM D618
< 5 < 10
Alkali Resistance in High pH(13) solution without
load at 60 o
C & 90 Days (%)
ACI 440 Method B6 > 80 > 86
Alkali Resistance in High pH Solution with Load (%) ACI 440 Method B6 > 70 > 90
BendBar
Properties
Ultimate Strength of Bend (straight portion) ASTM D7914 ---- > 900
Ultimate Strength of Bend (Min. Radius 4 x Dia.) ASTM D7205 ---- > 670
Modulus of Elasticity (GPa) ASTM D7205 ---- > 50
Bond Strength (MPa) ACI 440.3R – B3 ---- > 20
Table 2: MST-Bar Properties (Test Methods, Specified Limits, and Test Results)
Design Manuals
Canadian Standard Association (CSA)
CAN/CSA-S6-06: (2006) Fiber Reinforced Structures, “Canadian Highway Bridge Design Code” Canadian Standards Association,
Pages.693-728
CAN/CSA-S806-02: (2007) “Design and Construction of Building Components with Fiber- Reinforced Polymers” Canadian Standards
Association
American Concrete association (ACI)
ACI 440.1R-06: (2006) ”Guide for the Design and Construction of Structural Concrete Reinforced with FRP Bars.
ACI 440.5-08: (2008) ”Specification for Construction with Fiber-Reinforced Polymer Reinforcing Bars.
ACI 440.6-08: (2008) “ Specification for carbon and Glass Fiber –Reinforced Polymer Bar Materials for Concrete Reinforcement
AASHTO
AASHTO GFRP-1: (2009) ”AASHTOLRFD Bridge Design Guide Specifications for GFRP-Reinforced Concrete Bridge Decks and Traffic
Railings”, American Association of State Highway and Transportation Officials
3. STEEL REBAR CORROSION
Advantages
Zero corrosion: 100% resistance to any & all harsh environmental factors, No rusting
High chemical resistance: Impervious to salt and other chemical attacks
High tensile strength: 2 x stronger than steel with tensile strength of 1000MPa
Light weight: 4 x (i.e. 73%) lighter than steel, (2100 Kg/m3 vs.7800 Kg/m3), Ease of transportation
Long life span: over 100 years life span (GFRP) vs 25 years (Black Steel)
High fatigue life: 20 x higher resistance under cyclic loading (440,000 cycle vs. 40,000 cycle)
Non-Conductive, & Non-Electromagnetic: Ideal for high electrical field, e.g. power stations
Non-Magnetic: Ideal for hospitals, MRI rooms, laboratories & other uses
Radar Transparent: ideal for Airport
Low thermal conductivity: Makes it suitable for use in hot and cold environments, power plants
Low thermal expansion: Very low thermal expansion factor results in compatibility with concrete
High bonding strength: Much greater bonding strength to concrete (20 Mpa)
Ease of cutting & handling: Faster & cheaper installation and site handling
Fire rated: Capacity to stand for more than 3 hours in direct fire with minimum concrete cover
Sustainable to environment: Environmentally friendly, less Green House Gases while transporting
High durability & performance: No maintenance required, No additional project cost, Major savings
Min. concrete cover: requires minimum concrete cover i.e. 38mm, (2 ½ x less cracking of concrete)
Detection by GPR : Easily detected by GPR
No waterproofing: For bridge decks, unique saving for future
4. Applications
Managing Driector Technical Director: Sales Director:
Davoud MirtaheriPhD, BA Mahmoud Ramezankhani PhD, P.Eng M. Reza Moosaei
Ph: +1 (604) 537 7794 Ph: +1 (778) 988 9990 Ph: +1 (604) 721 2009
Davoud@pssengineering.ca mahmoud@pssengineering.ca reza@pssengineering.ca
• Tunneling; e.g. TBM ring precast segments; Soft eye
• Sequential excavation or NATUM Tunnelling
• Rock bolts & Soil Nailing
• Precast ring segments
• Rail traverse (plinth) 100% GFRP Bars
Concrete Structures Subjected to
De-Icing Salts & Chlorides
• Bridge decks & Parapets, deck replacement
• Highway paving
• Road side barriers, Median barriers
• Concrete slabs, Approach slabs
• Parking Structures
• Precast elements, deck panels, box culverts
• Continuous RC Paving
• Infrastructures subjected to continuous
corrosive & harsh environments
• Retaining walls
• Piles & Columns, pipe rings
• Structural Strengthening & rehabilitation
Marine & Waterfront Structures
• Coastal Construction exposed to Salt Spray
• Seawalls, Wharfs & Dry Docks
• Desalinization Intakes
• Dams, Port Aprons
• Swimming Pools
• High Voltage Substations
• Electrical power plants
• Chemical Plants
• Nuclear Power Plants
• LRT’s & Heavy Rail (electrical mitigations)
• Waste Water Treatment Plants
Electromagnetic Fields
• Hospitals & MRI Rooms
• Radio frequency areas
• Airports and runway
Tunneling, Mining & Railway