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WORKING CAST
DIE AND DIE SYSTEM
By
Dr . Shiva sai vemula
Steps in FPD ???
Temporary crown prep
Mock prep
Putty index
Diagnostic wax up
Diagnostic mounting
Diagnostic impression
Temporary crown
cementation
Master impression
Gingival retraction
Tooth prep in pt
Permanent cementation
Glazing
Ceramiv build up
Oxide layer formation
Casting
Investment
Sprue former
Wax pattern
Die lubricant
Die spacer
Die hardener
Diching
Removable die
Triming
Base
Die pins
Pindex
Working cast
Master cast
Die :- It is the positive reproduction of the form of
the prepared tooth in any suitable substance.
Cast :- A life-size likeness of some desired form. It
is formed within or is a material poured into a
matrix or impression of the desired form
Die pin:- A metal pin used in stone casts to
remove die sections and replace them accurately
in the original position
Dowel pin (GPT 8): a metal pin used in stone casts to remove
die sections and replace them accurately in the original position
Straight Curved
Conventional dowel pin systems
Straight dowel pins
Flat sided
dowel
Double straight
dowel with
common head
(Bi pin)
Rounded single
dowel pin
BI-PIN with case BI-FIXED-pin
Doubles straight dowel
with fixing wire for
accurate positioning
in impression
10
Working cast
•The replica of the prepared teeth, ridge areas
& other parts of dental arch
Refractory die
•A die made of material that will withstand high
temperatures with out disintegrating
MATERIALS USED FOR MAKING DIES
NON METALLIC METALLIC
• Gypsum materials
• Cements(Silicophospate cement)
• Refractory die materials
• Polymers (epoxy resin, polyurethane)
• Electroformed dies
• Amalgam
• Sprayed metals
ADA TYPE 4
stone
•Dimensional
accuracy Most
situations
Accurate
proportioning
Eessential
• Straight
forward
Technique
• Low cost
Low abrasion
resistance
ADA TYPE 5
stone
•Straight forward
technique Increased
expansion
Base metal alloy
situations
Accurate
proportioning
essential
• Low cost
•Improved strength
than type4
Materials Advantages Disadvantage Use Precaution
13
NON METALLIC
Materials Advantages Disadvantage Use Precaution
Electroplating High strength
Good abrasion
resistance
•Time
consuming
Complete
ceramic
crowns
•Silver uses
toxic cyanide
•Incompatible
with many
impression
materials
Amalgam •High strength
•Good abrasion
resistance
• low setting
time
• high thermal
conductivity(
wax pattren
will cools
fast-
distertion)
Complete
ceramic
crowns
METALLIC
Advantages
• Accessibility to all margins
• Wax up of crown is exactly to margin
• Accurate marginal fit of crown
Die Hardener
• Materials applied on the surface of die to
increase the surface hardness.
• Should have low viscosity
• Commonly used materials as die
hardeners:
 Cyanoacrylate resins (Eg: Premabond)
 Acrylic resin lacquer (Eg: Die Prep die hardener)
• Optimal Thickness  2-3 mm, but if not properly
manipulated10 mm
16
Die Spacer :-
An agent applied to a die to provide space for the
luting agent in the finished casting.
Types of die spacers :
• Resins
• Paint or liquids
• Model paint
• Coloured nail polish
• Thermoplastic resins dissolved in volatile solvents.
17
Should be applied
0.5-1mm short of margin
Brush strokes in one direction
Wait for 2 mins before
applying next coat
• Optimal thickness:-20-40 micro meter
18
die lub
Die Separator
The lubricants or die separators which can be used to
prevent wax from adhering to stone are oils, liquid soap,
detergents and a number of commercially available
preparations.
19
Cast & Die
Systems
20
Die systems
Working cast with
separate die
Working cast with
removable die
Without die pins With die pins
Pre pour technique Post pour technique
21
Working cast with separate die
Method of
Simplest
fabrication
between
Advantages:
• Easy to fabricate
Keeps relation
abutments fixed.
• Better contours and
emergence profile while
wax pattern fabrication. 22
WORKING CAST WITH REMOVABLE DIE
Advantage:
Convenient to use
Various drawback of separate die are
overcome
Disadvantage:
Risk of introducing error in the
pattern if die does not seat accurately
in the working cast
23
WORKING CAST WITH REMOVABLE DIE
working cast with die pins preformed plastic trays
working cast without die pins
24
Di lok tray system
25
DVA System
(dental ventures of america)
Pre manufactured base system
26
Zeiser model
system
27
Monotrac Articulation
Vertical single pour base (VSP)
Pour stone
Spray silicone spray on VSP
Cones.
Separator on stone
28
29
Finally what
we r going to
achieve???
Recent advancements
Thank you
drshivasai

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Working cast [Autosaved] - Copy.pptx

  • 1. WORKING CAST DIE AND DIE SYSTEM By Dr . Shiva sai vemula
  • 2.
  • 3.
  • 4.
  • 6. Temporary crown prep Mock prep Putty index Diagnostic wax up Diagnostic mounting Diagnostic impression Temporary crown cementation Master impression Gingival retraction Tooth prep in pt
  • 7. Permanent cementation Glazing Ceramiv build up Oxide layer formation Casting Investment Sprue former Wax pattern Die lubricant Die spacer Die hardener Diching Removable die Triming Base Die pins Pindex Working cast Master cast
  • 8. Die :- It is the positive reproduction of the form of the prepared tooth in any suitable substance. Cast :- A life-size likeness of some desired form. It is formed within or is a material poured into a matrix or impression of the desired form Die pin:- A metal pin used in stone casts to remove die sections and replace them accurately in the original position
  • 9. Dowel pin (GPT 8): a metal pin used in stone casts to remove die sections and replace them accurately in the original position Straight Curved Conventional dowel pin systems
  • 10. Straight dowel pins Flat sided dowel Double straight dowel with common head (Bi pin) Rounded single dowel pin BI-PIN with case BI-FIXED-pin Doubles straight dowel with fixing wire for accurate positioning in impression 10
  • 11. Working cast •The replica of the prepared teeth, ridge areas & other parts of dental arch Refractory die •A die made of material that will withstand high temperatures with out disintegrating
  • 12. MATERIALS USED FOR MAKING DIES NON METALLIC METALLIC • Gypsum materials • Cements(Silicophospate cement) • Refractory die materials • Polymers (epoxy resin, polyurethane) • Electroformed dies • Amalgam • Sprayed metals
  • 13. ADA TYPE 4 stone •Dimensional accuracy Most situations Accurate proportioning Eessential • Straight forward Technique • Low cost Low abrasion resistance ADA TYPE 5 stone •Straight forward technique Increased expansion Base metal alloy situations Accurate proportioning essential • Low cost •Improved strength than type4 Materials Advantages Disadvantage Use Precaution 13 NON METALLIC
  • 14. Materials Advantages Disadvantage Use Precaution Electroplating High strength Good abrasion resistance •Time consuming Complete ceramic crowns •Silver uses toxic cyanide •Incompatible with many impression materials Amalgam •High strength •Good abrasion resistance • low setting time • high thermal conductivity( wax pattren will cools fast- distertion) Complete ceramic crowns METALLIC
  • 15. Advantages • Accessibility to all margins • Wax up of crown is exactly to margin • Accurate marginal fit of crown
  • 16. Die Hardener • Materials applied on the surface of die to increase the surface hardness. • Should have low viscosity • Commonly used materials as die hardeners:  Cyanoacrylate resins (Eg: Premabond)  Acrylic resin lacquer (Eg: Die Prep die hardener) • Optimal Thickness  2-3 mm, but if not properly manipulated10 mm 16
  • 17. Die Spacer :- An agent applied to a die to provide space for the luting agent in the finished casting. Types of die spacers : • Resins • Paint or liquids • Model paint • Coloured nail polish • Thermoplastic resins dissolved in volatile solvents. 17
  • 18. Should be applied 0.5-1mm short of margin Brush strokes in one direction Wait for 2 mins before applying next coat • Optimal thickness:-20-40 micro meter 18
  • 19. die lub Die Separator The lubricants or die separators which can be used to prevent wax from adhering to stone are oils, liquid soap, detergents and a number of commercially available preparations. 19
  • 21. Die systems Working cast with separate die Working cast with removable die Without die pins With die pins Pre pour technique Post pour technique 21
  • 22. Working cast with separate die Method of Simplest fabrication between Advantages: • Easy to fabricate Keeps relation abutments fixed. • Better contours and emergence profile while wax pattern fabrication. 22
  • 23. WORKING CAST WITH REMOVABLE DIE Advantage: Convenient to use Various drawback of separate die are overcome Disadvantage: Risk of introducing error in the pattern if die does not seat accurately in the working cast 23
  • 24. WORKING CAST WITH REMOVABLE DIE working cast with die pins preformed plastic trays working cast without die pins 24
  • 25. Di lok tray system 25
  • 26. DVA System (dental ventures of america) Pre manufactured base system 26
  • 28. Monotrac Articulation Vertical single pour base (VSP) Pour stone Spray silicone spray on VSP Cones. Separator on stone 28
  • 29. 29 Finally what we r going to achieve???