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By: DIVYA BALANI
Marcel
THE PROPERTIES OF METALS:
โ–ช Hard
โ–ช Non-adhesive
Cold and smooth
โ–ช Often shiny
Vocabulary:
-Smooth: A surface that is not rough
-Shiny: reflects light of a smooth or polished surface
โšซ PHYSICAL PROPERTIES:
โšซ Strong: Can resist forceswhile not becoming deformed easily.
Ex. Tensileโ€ฆ
โšซ Ductileand malleable: Can be made intowire or thin sheets.
โšซ Tough: Donโ€™t break esaily.
โšซElectrical, thermal and acoustic conductivity: Theyโ€™re
good conductors forelectricity, heatand sound.
โšซMagnetic: Magnets attracts some metals.
โšซ Fusible: Can beeasilywelded toother metallicobjects.
โšซ Expansionand contraction: When the temperature rises, they
expand and when it falls, they contract.
โšซ Plastic and elastic: Some metals are elastic, they can bend and
return to theiroriginal shapewhen they areaffected by external
forces.
โšซCHEMICAL PROPERTIES:
โšซOxidation: Reactwith oxygen
in waterand air
โšซECOLOGICAL PROPERTIES:
โšซRecyclable and reusable: Most metals are recyclabe:
when they have been used, theycan be processed to be
used again.
โšซToxic: Some metals, such as lead or mercury, present a
danger to human beings and the environment.
WHERE AND HOW METALS ARE
OBTAINED?
1
Metalsare taken from minerals contained in rocks.
1 SURFACE MINING: is used when the mineral
layer is near the surface.
2 UNDERGROUND MINING: is used when the
mineral is deep below the surface.
2
FERROUS MATERIALS
CHARACTERISTICS:
-Common.
-Inexpensive toextract.
-Need processing toproduce pure iron.
-Used to make alloys.
ALLOY: is a mixtureof twoor morechemical elements
THERE ARE THREE TYPES OF ALLOYS:
1 Pure iron.
2 Steel.
3 Cast iron.
STEEL
โšซAlloysteels
โšซSilicon: makes the alloy
magnetic and improveselasticity.
โšซManganese: makes thealloy
harderand heat-resistant.
โšซNickel: improves strength
and prevens corrosion.
โšซTungsten: makes the steel harder,
more heat-resistant, and prevens corrosion.
โšซChrome: makes thealloy harder
and tougherand more rustproof.
โšซLead: makes iteasier tocut steel with machine tools.
-THE STEELMAKING PROCESS
โšซ 1- The iron mineral is washed toremove impurities.
โšซ 2- It is crashed and sieved (thegangue is separeted from the ore)
โšซ 3- The iron mineral (ore) is mixt with carbon and limestone.
โšซ 4- This is smelted ata temperatureof over 1500ยฐC in a blast furnace.
โšซ 5- Pig iron is obtained (molte iron mixt with carbon and impurities)
HEAVY
METALS
โšซLEAD:
SOURCE CHARACTERISTICS USES
Galena
- Silverygrey
- Soft and malleable.
- Isvery toxic when lead
fumes are inhaled.
Batteries, protective
measures against nuclear
radiation.
An additive in glass togive
hardnessand add wight.
โšซTin:
SOURCE CHARACTERISTICS USES
Casstierite - Shiny white.
- Verysoft.
- Does not oxidise at
room temperature.
Tin foil and tin plate (a
sheetof steel coated on
both sides with a thin
layerof tin).
Alloyed with lead, it is
used forsoft soldering
โšซZinc:
SOURCE CHARACTERISTICS USES
Sphaleriteand -Bluish grey Roofing, plumbing and in the
hemimorphite -Shiny car industry
. A layerof zinc is
-Weak at low used on other materials to
temperatures stopcorrosion
-Notvery hard
โšซCooper:
SOURCE CHARACTERISTICS USES
Cuprite, chalcopyrite and -Corrodes of oxidises very Electrical wire,
malachite easly telephone lines,
pipes, radiators, as
decoration and in
architecture jewellery
and handicrafts
โšซBronze:
SOURCE CHARACTERISTICS USES
Alloycooperand tin -Resistant to wearand
corrosion
Boat propellers,
filters, church bells,
sculptures, nuts,
bearings and cogs.
โšซBrass:
SOURCE CHARACTERISTICS USES
Alloycooperand zinc -Very resistant tocorrosion Handcrafts, jewellery,
plumbing, capacitors
and turbines
SHAPING
TECHNIQUES
โšซ Shaping:
โšซ Rolling
โšซ Extrusion
โšซ Forging
โšซ Press forging
โšซ Punching
โšซ Bending
โšซ Wiredrawing
SHAPINGTECHNIQUES
โšซPowder metallurgy:
This progect have five states:
โšซThe metal is ground into powder.
โšซIt is pressed into steel dies.
โšซIt is heated to a temperatureclose to 70% of the metalโ€™s
melting point.
โšซPreassure isapplied to produce the required dimensions.
โšซTheobject is left tocool.
SHAPINGTECHNIQUES
โšซCasting: used tochange the dimensions of the object.
โšซThe metals is heated to the casting process
โšซThe liquid metal is poured into the mould
โšซThe mould and metal are left tocool until the metal has
solidified.
โšซThe solidified piece is extracted from the mould
PERMANENT JOIN
โšซRivet
โšซPress fit join
โšซAdhesive
โšซWelding and soldering
TEMPORARY JOINS
โšซ Nutsand bolts
โšซ Screws
โšซ Threated stay bolts
โšซ Keyed joints
โšซ Splined shafts
โšซ Sliding joins
FINISHIES
Finishing is for:
โšซRemoving surface imperfections
โšซPolishing
โšซProtecting metals from waterand corrosion
Finishing techniques:
โšซGrinding
โšซLapping
โšซPolishing
โšซBuffing
โšซCoatings
THANKYOU

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divya balani_ MARKET SURVEY ON ALL TYPES OF METAL.pdf

  • 2. THE PROPERTIES OF METALS: โ–ช Hard โ–ช Non-adhesive Cold and smooth โ–ช Often shiny Vocabulary: -Smooth: A surface that is not rough -Shiny: reflects light of a smooth or polished surface
  • 3. โšซ PHYSICAL PROPERTIES: โšซ Strong: Can resist forceswhile not becoming deformed easily. Ex. Tensileโ€ฆ โšซ Ductileand malleable: Can be made intowire or thin sheets. โšซ Tough: Donโ€™t break esaily.
  • 4. โšซElectrical, thermal and acoustic conductivity: Theyโ€™re good conductors forelectricity, heatand sound. โšซMagnetic: Magnets attracts some metals.
  • 5. โšซ Fusible: Can beeasilywelded toother metallicobjects. โšซ Expansionand contraction: When the temperature rises, they expand and when it falls, they contract. โšซ Plastic and elastic: Some metals are elastic, they can bend and return to theiroriginal shapewhen they areaffected by external forces.
  • 6. โšซCHEMICAL PROPERTIES: โšซOxidation: Reactwith oxygen in waterand air โšซECOLOGICAL PROPERTIES: โšซRecyclable and reusable: Most metals are recyclabe: when they have been used, theycan be processed to be used again. โšซToxic: Some metals, such as lead or mercury, present a danger to human beings and the environment.
  • 7. WHERE AND HOW METALS ARE OBTAINED? 1 Metalsare taken from minerals contained in rocks. 1 SURFACE MINING: is used when the mineral layer is near the surface. 2 UNDERGROUND MINING: is used when the mineral is deep below the surface. 2
  • 8. FERROUS MATERIALS CHARACTERISTICS: -Common. -Inexpensive toextract. -Need processing toproduce pure iron. -Used to make alloys. ALLOY: is a mixtureof twoor morechemical elements THERE ARE THREE TYPES OF ALLOYS: 1 Pure iron. 2 Steel. 3 Cast iron.
  • 9. STEEL โšซAlloysteels โšซSilicon: makes the alloy magnetic and improveselasticity. โšซManganese: makes thealloy harderand heat-resistant. โšซNickel: improves strength and prevens corrosion. โšซTungsten: makes the steel harder, more heat-resistant, and prevens corrosion. โšซChrome: makes thealloy harder and tougherand more rustproof. โšซLead: makes iteasier tocut steel with machine tools.
  • 10. -THE STEELMAKING PROCESS โšซ 1- The iron mineral is washed toremove impurities. โšซ 2- It is crashed and sieved (thegangue is separeted from the ore) โšซ 3- The iron mineral (ore) is mixt with carbon and limestone. โšซ 4- This is smelted ata temperatureof over 1500ยฐC in a blast furnace. โšซ 5- Pig iron is obtained (molte iron mixt with carbon and impurities)
  • 11. HEAVY METALS โšซLEAD: SOURCE CHARACTERISTICS USES Galena - Silverygrey - Soft and malleable. - Isvery toxic when lead fumes are inhaled. Batteries, protective measures against nuclear radiation. An additive in glass togive hardnessand add wight.
  • 12. โšซTin: SOURCE CHARACTERISTICS USES Casstierite - Shiny white. - Verysoft. - Does not oxidise at room temperature. Tin foil and tin plate (a sheetof steel coated on both sides with a thin layerof tin). Alloyed with lead, it is used forsoft soldering
  • 13. โšซZinc: SOURCE CHARACTERISTICS USES Sphaleriteand -Bluish grey Roofing, plumbing and in the hemimorphite -Shiny car industry . A layerof zinc is -Weak at low used on other materials to temperatures stopcorrosion -Notvery hard
  • 14. โšซCooper: SOURCE CHARACTERISTICS USES Cuprite, chalcopyrite and -Corrodes of oxidises very Electrical wire, malachite easly telephone lines, pipes, radiators, as decoration and in architecture jewellery and handicrafts
  • 15. โšซBronze: SOURCE CHARACTERISTICS USES Alloycooperand tin -Resistant to wearand corrosion Boat propellers, filters, church bells, sculptures, nuts, bearings and cogs.
  • 16. โšซBrass: SOURCE CHARACTERISTICS USES Alloycooperand zinc -Very resistant tocorrosion Handcrafts, jewellery, plumbing, capacitors and turbines
  • 17. SHAPING TECHNIQUES โšซ Shaping: โšซ Rolling โšซ Extrusion โšซ Forging โšซ Press forging โšซ Punching โšซ Bending โšซ Wiredrawing
  • 18. SHAPINGTECHNIQUES โšซPowder metallurgy: This progect have five states: โšซThe metal is ground into powder. โšซIt is pressed into steel dies. โšซIt is heated to a temperatureclose to 70% of the metalโ€™s melting point. โšซPreassure isapplied to produce the required dimensions. โšซTheobject is left tocool.
  • 19. SHAPINGTECHNIQUES โšซCasting: used tochange the dimensions of the object. โšซThe metals is heated to the casting process โšซThe liquid metal is poured into the mould โšซThe mould and metal are left tocool until the metal has solidified. โšซThe solidified piece is extracted from the mould
  • 20. PERMANENT JOIN โšซRivet โšซPress fit join โšซAdhesive โšซWelding and soldering
  • 21. TEMPORARY JOINS โšซ Nutsand bolts โšซ Screws โšซ Threated stay bolts โšซ Keyed joints โšซ Splined shafts โšซ Sliding joins
  • 22. FINISHIES Finishing is for: โšซRemoving surface imperfections โšซPolishing โšซProtecting metals from waterand corrosion Finishing techniques: โšซGrinding โšซLapping โšซPolishing โšซBuffing โšซCoatings