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REFRIGRANT COMPRESSOR
COMPRESSOR 1 (GEA GRASSO V1400 CMT)
KOMPRESOR JENIS PISTON ( 8 PISTON )
214 KW / 86 KW at -28° / 35° C
MOTOR 110 KW
220 A
COMPRESSOR 1 digunakan untuk mendinginkan
1. Cold Storage Raw Material : 2x Fans Cap 53.5 kW
2. Finished Good 1 (Chiller Room) : 2x Fans Cap 53.5 kW
3. Finished Good 2 (Cold Storage) : 2x Fans Cap 53.5 kW
(Utara), 2x Fans Cap 53.5 kW (Selatan)
*Goedhart VRZ-125612 (LLK.p)
Pump Separator -28°C
Block Diagram Compressor 1
RECIEVER
EVAP CONDENSER
PUMP SEPARATOR
-28°C
COMPRESSOR 1
COLD STORAGE FG2
FG 1
COMPRESSOR 2 & 6 (GEA GRASSO SCREW V)
KOMPRESOR JENIS SCREW
303 KW / 218 KW at -41° / 35° C
MOTOR 250 KW
495 A
COMPRESSOR 2&6 digunakan untuk IQF (Indvidual Quick
Freezer). IQF bisa disebut sebagai kulkasnya dari produk
yang sudah di masak. Setelah melewati IQF, produk siap
untuk di packing.
Liquid Trap -40°C
Block Diagram Compressor 2 & 6
RECIEVER
EVAP CONDENSER
LIQUID TRAP
-40°C
COMPRESSOR 2&6
IQF
COMPRESSOR 3 (GEA GRASSO V300)
KOMPRESOR JENIS PISTON (4 PISTON)
151 KW / 41 KW at -10° / 35° C
MOTOR 55 KW
104 A
COMPRESSOR 3 digunakan untuk membuat
Chip Ice dan untuk mendinginkan Meat
Preparation Room
PUMP SEPARATOR -10°C
Block Diagram Compressor 3
RECIEVER
EVAP CONDENSER
PUMP SEPARATOR
-10°C
COMPRESSOR 3
CHIP ICE
MEAT
PREPARATION
COMPRESSOR 4&5 (GEA GRASSO V1100CM)
KOMPRESOR JENIS PISTON (6 PISTON)
572 KW / 116 KW at -3° / 35° C
MOTOR 160 KW
303 A
COMPRESSOR 4&5 digunakan untuk
1. ANTEROOM 1-5
2. SEASONING WAREHOUSE
3. SEASONING PREPARATION
4. BLENDING & FORMING
5. PRECOOLING
6. PACKING
7. CARTONING
8. AC OFFICE
9. WATER CHILLER
Liquid Separator -3°C
Block Diagram Compressor 4&5
RECIEVER
EVAP CONDENSER
LIQUID SEPARATOR
-3°C
COMPRESSOR 4&5
1. ANTEROOM 1-5
2. SEASONING WAREHOUSE
3. SEASONING PREPARATION
4. BLENDING & FORMING
5. PRECOOLING
6. PACKING
7. CARTONING
8. AC OFFICE
9. WATER CHILLER
GENERATOR SET
MODEL = LG1100C5
RATED OUTPUT = 1000kVA / 800kW
RATED CURRENT = 1519 A
RATED VOLTAGE = 380/220 V (3PHASE)
COS Q = 0,8
FREQ = 50 Hz
MAX AMBIENT = 40°C
Jika PLN off maka genset akan otomatis ON.
Yg perlu dihidupkan manual :
1. Boge
2. Panel Refri
3. Pump Hoster
4. Ecolab Pump
AIR COMPRESSOR SCREW
BOGE S-100-2
MAIN VOLTAGE 400V
MOTOR POWER 75 KW
I : 142 A
FUSE : 200 A
SPEED 3000 / MIN
PRESSURE 9,2 bar
TEMPERATURE (70° – 80°) C , MAKS 110° C
CHANGE OIL SEPARATOR 4000
CHANGE OIL FILTER 2000
CHANGE OIL 2000
BOGE ADALAH MESIN KOMPRESOR UDARA
DENGAN MENYERAP UDARA DISEKITAR YANG
DIGUNAKAN UNTUK MESIN-MESIN PRODUKSI
BOGE CONVERTER
MEMBAKAR OLI SAMPAI 230° C, DENGAN
TUJUAN AGAR OLI HILANG DAN HANYA
TERDAPAT ANGIN/UDARA UNTUK
SELANJUTNYA DIKIRIM KE COOLER
AIR COOLER (FRIUL AIR DRYER “AFR129”)
SUPPLY 400V / 3 PHASE / 50 HZ
MAX AIR PRESS 15 bar
MAX INLET AIR TEMP 200° C
AIR COOLER DIGUNAKAN UNTUK
MENDINGINKAN UDARA HASIL PEMBAKARAN
DARI BOGE CONVERTER DAN SELANJUTNYA
DIKIRIMKAN KE AIR PRESSURE TANK
AIR PRESSURE TANK
PRESSURE 8,0 – 8,2 bar
MEMISAHKAN UDARA DENGAN AIR,
AKHIR SHIFT HARUS DRAIN AIR
SAMPAI HABIS
BOGE REFRIGERATION DRYER (DS120-350)
TEMPERATURE MAX 10° C
PRESSURE 3 – 10 bar
DRYER DIGUNAKAN UNTUK MENGERINGKAN UDARA DAN
SELANJUTNYA SIAP DIGUNAKAN UNTUK MESIN PRODUKSI
AIR COMPRESSOR BOGE
BOGE
COMPRESSOR
BOGE
CONVERTER
AIR COOLER
AIR PRESSURE
TANK
DRYER
PRODUKSI

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DAILY UTILITY.pptx

  • 2. COMPRESSOR 1 (GEA GRASSO V1400 CMT) KOMPRESOR JENIS PISTON ( 8 PISTON ) 214 KW / 86 KW at -28° / 35° C MOTOR 110 KW 220 A COMPRESSOR 1 digunakan untuk mendinginkan 1. Cold Storage Raw Material : 2x Fans Cap 53.5 kW 2. Finished Good 1 (Chiller Room) : 2x Fans Cap 53.5 kW 3. Finished Good 2 (Cold Storage) : 2x Fans Cap 53.5 kW (Utara), 2x Fans Cap 53.5 kW (Selatan) *Goedhart VRZ-125612 (LLK.p) Pump Separator -28°C
  • 3. Block Diagram Compressor 1 RECIEVER EVAP CONDENSER PUMP SEPARATOR -28°C COMPRESSOR 1 COLD STORAGE FG2 FG 1
  • 4. COMPRESSOR 2 & 6 (GEA GRASSO SCREW V) KOMPRESOR JENIS SCREW 303 KW / 218 KW at -41° / 35° C MOTOR 250 KW 495 A COMPRESSOR 2&6 digunakan untuk IQF (Indvidual Quick Freezer). IQF bisa disebut sebagai kulkasnya dari produk yang sudah di masak. Setelah melewati IQF, produk siap untuk di packing. Liquid Trap -40°C
  • 5. Block Diagram Compressor 2 & 6 RECIEVER EVAP CONDENSER LIQUID TRAP -40°C COMPRESSOR 2&6 IQF
  • 6. COMPRESSOR 3 (GEA GRASSO V300) KOMPRESOR JENIS PISTON (4 PISTON) 151 KW / 41 KW at -10° / 35° C MOTOR 55 KW 104 A COMPRESSOR 3 digunakan untuk membuat Chip Ice dan untuk mendinginkan Meat Preparation Room PUMP SEPARATOR -10°C
  • 7. Block Diagram Compressor 3 RECIEVER EVAP CONDENSER PUMP SEPARATOR -10°C COMPRESSOR 3 CHIP ICE MEAT PREPARATION
  • 8. COMPRESSOR 4&5 (GEA GRASSO V1100CM) KOMPRESOR JENIS PISTON (6 PISTON) 572 KW / 116 KW at -3° / 35° C MOTOR 160 KW 303 A COMPRESSOR 4&5 digunakan untuk 1. ANTEROOM 1-5 2. SEASONING WAREHOUSE 3. SEASONING PREPARATION 4. BLENDING & FORMING 5. PRECOOLING 6. PACKING 7. CARTONING 8. AC OFFICE 9. WATER CHILLER Liquid Separator -3°C
  • 9. Block Diagram Compressor 4&5 RECIEVER EVAP CONDENSER LIQUID SEPARATOR -3°C COMPRESSOR 4&5 1. ANTEROOM 1-5 2. SEASONING WAREHOUSE 3. SEASONING PREPARATION 4. BLENDING & FORMING 5. PRECOOLING 6. PACKING 7. CARTONING 8. AC OFFICE 9. WATER CHILLER
  • 10. GENERATOR SET MODEL = LG1100C5 RATED OUTPUT = 1000kVA / 800kW RATED CURRENT = 1519 A RATED VOLTAGE = 380/220 V (3PHASE) COS Q = 0,8 FREQ = 50 Hz MAX AMBIENT = 40°C Jika PLN off maka genset akan otomatis ON. Yg perlu dihidupkan manual : 1. Boge 2. Panel Refri 3. Pump Hoster 4. Ecolab Pump
  • 12. BOGE S-100-2 MAIN VOLTAGE 400V MOTOR POWER 75 KW I : 142 A FUSE : 200 A SPEED 3000 / MIN PRESSURE 9,2 bar TEMPERATURE (70° – 80°) C , MAKS 110° C CHANGE OIL SEPARATOR 4000 CHANGE OIL FILTER 2000 CHANGE OIL 2000 BOGE ADALAH MESIN KOMPRESOR UDARA DENGAN MENYERAP UDARA DISEKITAR YANG DIGUNAKAN UNTUK MESIN-MESIN PRODUKSI
  • 13. BOGE CONVERTER MEMBAKAR OLI SAMPAI 230° C, DENGAN TUJUAN AGAR OLI HILANG DAN HANYA TERDAPAT ANGIN/UDARA UNTUK SELANJUTNYA DIKIRIM KE COOLER
  • 14. AIR COOLER (FRIUL AIR DRYER “AFR129”) SUPPLY 400V / 3 PHASE / 50 HZ MAX AIR PRESS 15 bar MAX INLET AIR TEMP 200° C AIR COOLER DIGUNAKAN UNTUK MENDINGINKAN UDARA HASIL PEMBAKARAN DARI BOGE CONVERTER DAN SELANJUTNYA DIKIRIMKAN KE AIR PRESSURE TANK
  • 15. AIR PRESSURE TANK PRESSURE 8,0 – 8,2 bar MEMISAHKAN UDARA DENGAN AIR, AKHIR SHIFT HARUS DRAIN AIR SAMPAI HABIS
  • 16. BOGE REFRIGERATION DRYER (DS120-350) TEMPERATURE MAX 10° C PRESSURE 3 – 10 bar DRYER DIGUNAKAN UNTUK MENGERINGKAN UDARA DAN SELANJUTNYA SIAP DIGUNAKAN UNTUK MESIN PRODUKSI
  • 17. AIR COMPRESSOR BOGE BOGE COMPRESSOR BOGE CONVERTER AIR COOLER AIR PRESSURE TANK DRYER PRODUKSI