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Lightstream Scroll
WWW.KALTRA.DE
190-880kW
CLASS A ENERGY EFFICIENCY
MICROCHANNEL CONDENSING COILS
HEAT RECOVERY OPTIONS
AIR-COOLED CHILLERS WITH SCROLL COMPRESSORS
EC-FANS MICROCHANNELR410aSCROLL HEAT RECOVERY
AVAILABLE IN 7 FRAME SIZES, TOTAL 22 MODELS WITH A WIDE SELECTION OF OPTIONS AND ACCESSORIES
AN EXCEPTIONALLY EFFICIENT AIR-COOLED CHILLER RANGE OFFERING DIVERSE COOLING CAPACITIES AND FEATURING A WIDE
SELECTION OF OPTIONS, INCLUDING PARTIAL AND TOTAL HEAT RECOVERY. WITH ITS COMPACT AND RELIABLE SCROLL COMPRES-
SORS, MICROCHANNEL CONDENSERS, AND QUIET AXIAL FANS, IT'S THE PERFECT SOLUTION FOR AIR CONDITIONING AND
PROCESS COOLING APPLICATIONS.
High-efficient chilled water production
The benefits at a glance:
ENERGY EFFICIENCY RATIO UP TO 3.20
ESEER UP TO 4.70
INTELLIGENT HEAD PRESSURE CONTROL
WATER TEMPERATURES OF UP TO -12ºC
LOW CONDENSING TEMPERATURES
HEAT RECOVERY OPTIONS
ESEER OF UP TO
4.70
Enhanced heat transfer and low condensing temperature
Microchannel condensers used in Lighstream Scroll design give a number of
advantages, including higher heat transfer rate, low airside pressure drops, and closer
approach temperatures. The end result is up to 40% higher energy efficiency in
comparison to traditional fin/tube heat exchanger design.
Smaller coil face, thin design, up to 50% less weight, and less refrigerant charge
translate to lower system cost. Microchannel condensers used in Lightstream Scroll
chillers are true HVAC coils developed and optimized especially for refrigeration
applications and enable remarkable low condensing temperatures.
Microchannel condensers
Lightstream Scroll
Kaltra Innovativtechnik GmbH
Max-Reger-Str. 44 • 90571 Schwaig • Germany
 info@kaltra.de
 +49(0)911 715 32021
Capacity (kW)
EER
3.13.23.33.43.5
Lightstream Scroll energy efficiency
P200
P225
P250
P275
P300
P350
P375
P400
P425
P450
S475
S525
S550
S575
S600
S625
S650
S700
S750
S775
S825
S900
Referring to 10/15ºC water temperature and 35ºC ambient temperature
Referring to 7/12ºC water temperature and 35ºC ambient temperature
Proven performance and reliability
Lighstream Scroll chillers are based on scroll compressors in tandem configuration,
which offer part-load efficiency and increased load-matching capabilities, as well as
quiet operation and diagnostic capabilities, and enable two-stage capacity by
running compressors individually or simultaneously.
Lightstream's refrigerant side consists of one to four gas circuits - depending on unit
capacity, each equipped with electronic expansion valve (EEV) to ensure optimum
system efficiency.
Depending on their demands, customers can choose from partial or total heat
recovery features installed on each gas circuit.
Scroll compressors
Optimum air flow for partial load efficiency
Leading fan technology
Lighstream Scroll’s new generation fan system not only reduces power consumption by up to 30% while
easily managing the extraordinary high volume flows – it also works at much reduced operating noise.
The smart fan system includes the unique fans with bionic wing concept, the most advanced EC motor
technology, and multifunctional air diffusers, resulting in an extra economic efficiency for the customers.
EC motor technology does not provide savings only during full-load operation - it is exactly when operating
under partial load that EC motors lose much less of their efficiency.
Lightstream Scroll
Kaltra Innovativtechnik GmbH
Max-Reger-Str. 44 • 90571 Schwaig • Germany
 info@kaltra.de
 +49(0)911 715 32021
Airflow (%)
Powerinput(%)
25 50 75 100
255075100
Fan motors efficiency comparison
AC fans
EC fans
Savings
energy savings through the use of EEV25%
The electronic expansion valve (EEV) reduces the need for high head
pressure when running at part load and lower ambient conditions.
EEV is controlled by a driver which regulates its opening according
to the performance levels required by the system and guarantees
the minimal overheating under all operating conditions.
The control hub of Lightstream Scroll chillers is a
sophisticated controller and advanced software
developed for efficient operation of the chillers based on
scroll compressors. It manages and optimizes the
chiller’s performance, giving the complete control over
the system for plant operator.
Lightstream Scroll
Kaltra Innovativtechnik GmbH
Max-Reger-Str. 44 • 90571 Schwaig • Germany
 info@kaltra.de
 +49(0)911 715 32021
P Brazed plate
Nominal capacity kW
Condenser W W-bank microchannel
Condenser size No. of condenser banks
Refrigerant circuits No. of refrigerant circuits
Lightstream Scroll S 600 V 6 / 3
S Shell and tube
Evaporator type
Frame sizes and model identification
Frame size F1 F2 F3 F4 F5 F6 F7
Length mm 2475 3595 4715 5835 6955 8075 9195
Width mm 2250 2250 2250 2250 2250 2250 2250
Height mm 2315 2315 2315 2315 2315 2315 2315
Package, options and accessories
Evaporators
Lightstream Scroll chillers feature two different types of evaporators: brazed plate for models with 2 refrigerant
circuits and shell and tube for 3- and 4-circuits models.
Brazed plate heat exchangers
Brazing the stainless steel plates together eliminate the need for gaskets and thick frame plates, which makes
the heat exchanger compact. The brazing material seals and holds the plates together at the contact points
ensuring optimal heat transfer efficiency and pressure resistance. Using advanced design technologies and
extensive verification guarantees the highest performance and longest possible service lifetime.
Shell and tube heat exchangers
With innovative refrigerant distributor and optimized plastic baffles designed to improve the brine side heat
transfer performances, Lightstream’s shell and tube evaporator guarantee maximum efficiency and compact-
ness. The tubes have a specific inner grooved pattern to maximize the heat transfer coefficient and to limit the
pressure drop negative effects.
■ Standard feature
□ Optional feature
Description
General
Anti-vibration mounts □
Anti-vibration springs □
Soundproof compressor enclosures □
High-sided paneling □
Waterside
Pumping group (single/twin inline pumps) □
Refrigerant side
Electronic expansion valves ■
Service valve (compressor discharge) □
Airside
AC fans ■
Touch screen HMI □
Electric panel heater □
Compressor power factor capacitor □
Soft-start system □
Electric and controls
MCHE electrocoat □
MCHE thermoguard □
MCHE mesh guard □
-6°C brine kit □
Pump(s) antifreeze heater □
Service valve (compressor suction) □
Pressure indication on high/low pressure sides □
EC fans □
Phase monitoring relay □
BMS connectivity ■
SNMP connectivity □
Energy monitoring □
High ambient kit □
Low noise design (grades 1-4) □
Partial heat recovery system □
Total heat recovery system □
Flowmeter □
Thermal insulation ■
High-efficient fan diffusers □
Sequence management □
Compressor operation indication □
Remote monitoring software □
Pumping group control system □
Safety valves on high/low pressure sides □
Magnitothermic switches for compressors □ -12°C brine kit □ Buffer tank □
Technical Specs
Lightstream Scroll
Kaltra Innovativtechnik GmbH
Max-Reger-Str. 44 • 90571 Schwaig • Germany
 info@kaltra.de
 +49(0)911 715 32021
The development of Kaltra products and services is continuous and the information in this document may
not be up to date. Please check the current position with Kaltra.
22
MODELS
AVAILABLE
(1) Coolant: Water 100%; Coolant temperatures: 7/12°C; Ambient temperature: 35°C
Compressors Scroll
Fans AC-type axial
Refrigerant circuits R410a
Lightstream Scroll P200 P225 P250 P275 P300 P350 P375 P400 P425 P450 S475
V2/2 V2/2 V2/2 V3/2 V3/2 V3/2 V4/2 V4/2 V4/2 V4/2 V5/3
Cooling capacity1 kW 190 220 235 270 310 345 375 395 415 440 470
Frame size F1 F1 F1 F2 F2 F2 F3 F3 F3 F3 F4
EER kW/kW 3.12 3.12 3.10 3.16 3.12 3.12 3.16 3.12 3.12 3.12 3.16
ESEER 4.45 4.49 4.37 4.41 4.53 4.53 4.37 4.40 4.43 4.48 4.55
Net weight kg 1910 1960 2140 2640 2690 2730 3220 3270 3290 3310 4360
Quantity 4 4 4 4 4 4 4 4 4 4 6
Power input kW 53.4 62.6 68.8 75.0 87.8 99.3 104.2 112.0 118.1 126.1 130.0
Absorbed current A 99.8 115.1 121.0 134.0 154.1 172.0 180.2 194.0 203.2 215.2 228.0
Quantity 4 4 4 6 6 6 8 8 8 8 9
Airflow m³/h 85000 85000 85000 127500 127500 127500 170000 170000 170000 170000 212500
Power input kW 6.4 6.4 6.4 9.5 9.5 9.5 12.7 12.7 12.7 12.7 15.9
Absorbed current A 15.6 15.6 15.6 23.4 23.4 23.4 31.2 31.2 31.2 31.2 39.0
Water flow rate m³/h 32.5 37.5 40.2 46.5 53.0 59.0 64.0 67.5 70.8 75.2 89.5
Max flow rate m³/h 45.3 52.4 56.4 65.4 74.0 82.6 89.4 94.7 99.3 105.2 121.0
Quantity 2 2 2 2 2 2 2 2 2 2 3
Charge kg 19.0 19.5 20.2 27.8 27.8 28.3 36.2 36.2 36.2 36.2 41.8
Water volume l 13.3 15.1 15.1 18.6 26.0 30.0 31.6 133.4 133.4 124.7 113.5
Capacity steps 4 4 4 4 4 4 4 4 4 4 6
Evaporator BPHE BPHE BPHE BPHE BPHE BPHE BPHE BPHE BPHE BPHE ST
(1) Coolant: Water 100%; Coolant temperatures: 7/12°C; Ambient temperature: 35°C
Compressors Scroll
Fans AC-type axial
Refrigerant circuits R410a
Lightstream Scroll S525 S550 S575 S600 S625 S650 S700 S750 S775 S825 S900
V5/3 V5/3 V5/3 V6/3 V6/3 V6/3 V6/4 V7/4 V7/4 V8/4 V8/4
Cooling capacity1 kW 525 540 565 590 615 655 690 745 770 830 880
Frame size F4 F4 F4 F5 F5 F5 F5 F6 F6 F7 F7
EER kW/kW 3.20 3.10 3.12 3.10 3.12 3.11 3.12 3.12 3.10 3.12 3.12
ESEER 4.70 4.57 4.60 4.48 4.50 4.55 4.66 4.56 4.56 4.58 4.60
Net weight kg 4560 4580 4600 5150 5170 5200 5570 6470 6510 6590 6620
Quantity 6 6 6 6 6 6 8 8 8 8 8
Power input kW 145.0 156.0 163.0 170.0 175.0 188.0 200.0 214.0 225.0 237.0 252.0
Absorbed current A 253.0 270.0 280.0 292.0 301.0 320.0 346.0 370.0 385.0 408.0 430.0
Quantity 9 10 10 12 12 12 12 14 14 16 16
Airflow m³/h 212500 212500 212500 255000 255000 255000 255000 297500 297500 340000 340000
Power input kW 15.9 15.9 15.9 19.0 19.0 19.0 19.0 22.2 22.2 25.2 25.2
Absorbed current A 39.0 39.0 39.0 46.8 46.8 46.8 46.8 54.6 54.6 62.4 62.4
Water flow rate m³/h 101.0 101.0 103.0 124.0 124.0 124.0 140.0 140.0 145.0 164.0 168.0
Max flow rate m³/h 135.0 135.0 135.0 160.0 160.0 190.0 190.0 190.0 190.0 217.0 217.0
Quantity 3 3 3 3 3 3 4 4 4 4 4
Charge kg 42.4 46.5 46.5 54.4 54.4 54.4 56.6 64.6 64.6 72.5 72.5
Water volume l 221.7 221.7 221.7 206.5 206.5 206.5 184.4 184.4 184.4 225.0 225.0
Capacity steps 6 6 6 6 6 6 8 8 8 8 8
Evaporator ST ST ST ST ST ST ST ST ST ST ST

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High-efficient air-cooled chiller range featuring scroll compressors and heat recovery

  • 1. Lightstream Scroll WWW.KALTRA.DE 190-880kW CLASS A ENERGY EFFICIENCY MICROCHANNEL CONDENSING COILS HEAT RECOVERY OPTIONS AIR-COOLED CHILLERS WITH SCROLL COMPRESSORS EC-FANS MICROCHANNELR410aSCROLL HEAT RECOVERY AVAILABLE IN 7 FRAME SIZES, TOTAL 22 MODELS WITH A WIDE SELECTION OF OPTIONS AND ACCESSORIES
  • 2. AN EXCEPTIONALLY EFFICIENT AIR-COOLED CHILLER RANGE OFFERING DIVERSE COOLING CAPACITIES AND FEATURING A WIDE SELECTION OF OPTIONS, INCLUDING PARTIAL AND TOTAL HEAT RECOVERY. WITH ITS COMPACT AND RELIABLE SCROLL COMPRES- SORS, MICROCHANNEL CONDENSERS, AND QUIET AXIAL FANS, IT'S THE PERFECT SOLUTION FOR AIR CONDITIONING AND PROCESS COOLING APPLICATIONS. High-efficient chilled water production The benefits at a glance: ENERGY EFFICIENCY RATIO UP TO 3.20 ESEER UP TO 4.70 INTELLIGENT HEAD PRESSURE CONTROL WATER TEMPERATURES OF UP TO -12ºC LOW CONDENSING TEMPERATURES HEAT RECOVERY OPTIONS ESEER OF UP TO 4.70 Enhanced heat transfer and low condensing temperature Microchannel condensers used in Lighstream Scroll design give a number of advantages, including higher heat transfer rate, low airside pressure drops, and closer approach temperatures. The end result is up to 40% higher energy efficiency in comparison to traditional fin/tube heat exchanger design. Smaller coil face, thin design, up to 50% less weight, and less refrigerant charge translate to lower system cost. Microchannel condensers used in Lightstream Scroll chillers are true HVAC coils developed and optimized especially for refrigeration applications and enable remarkable low condensing temperatures. Microchannel condensers Lightstream Scroll Kaltra Innovativtechnik GmbH Max-Reger-Str. 44 • 90571 Schwaig • Germany  info@kaltra.de  +49(0)911 715 32021 Capacity (kW) EER 3.13.23.33.43.5 Lightstream Scroll energy efficiency P200 P225 P250 P275 P300 P350 P375 P400 P425 P450 S475 S525 S550 S575 S600 S625 S650 S700 S750 S775 S825 S900 Referring to 10/15ºC water temperature and 35ºC ambient temperature Referring to 7/12ºC water temperature and 35ºC ambient temperature
  • 3. Proven performance and reliability Lighstream Scroll chillers are based on scroll compressors in tandem configuration, which offer part-load efficiency and increased load-matching capabilities, as well as quiet operation and diagnostic capabilities, and enable two-stage capacity by running compressors individually or simultaneously. Lightstream's refrigerant side consists of one to four gas circuits - depending on unit capacity, each equipped with electronic expansion valve (EEV) to ensure optimum system efficiency. Depending on their demands, customers can choose from partial or total heat recovery features installed on each gas circuit. Scroll compressors Optimum air flow for partial load efficiency Leading fan technology Lighstream Scroll’s new generation fan system not only reduces power consumption by up to 30% while easily managing the extraordinary high volume flows – it also works at much reduced operating noise. The smart fan system includes the unique fans with bionic wing concept, the most advanced EC motor technology, and multifunctional air diffusers, resulting in an extra economic efficiency for the customers. EC motor technology does not provide savings only during full-load operation - it is exactly when operating under partial load that EC motors lose much less of their efficiency. Lightstream Scroll Kaltra Innovativtechnik GmbH Max-Reger-Str. 44 • 90571 Schwaig • Germany  info@kaltra.de  +49(0)911 715 32021 Airflow (%) Powerinput(%) 25 50 75 100 255075100 Fan motors efficiency comparison AC fans EC fans Savings energy savings through the use of EEV25% The electronic expansion valve (EEV) reduces the need for high head pressure when running at part load and lower ambient conditions. EEV is controlled by a driver which regulates its opening according to the performance levels required by the system and guarantees the minimal overheating under all operating conditions. The control hub of Lightstream Scroll chillers is a sophisticated controller and advanced software developed for efficient operation of the chillers based on scroll compressors. It manages and optimizes the chiller’s performance, giving the complete control over the system for plant operator.
  • 4. Lightstream Scroll Kaltra Innovativtechnik GmbH Max-Reger-Str. 44 • 90571 Schwaig • Germany  info@kaltra.de  +49(0)911 715 32021 P Brazed plate Nominal capacity kW Condenser W W-bank microchannel Condenser size No. of condenser banks Refrigerant circuits No. of refrigerant circuits Lightstream Scroll S 600 V 6 / 3 S Shell and tube Evaporator type Frame sizes and model identification Frame size F1 F2 F3 F4 F5 F6 F7 Length mm 2475 3595 4715 5835 6955 8075 9195 Width mm 2250 2250 2250 2250 2250 2250 2250 Height mm 2315 2315 2315 2315 2315 2315 2315 Package, options and accessories Evaporators Lightstream Scroll chillers feature two different types of evaporators: brazed plate for models with 2 refrigerant circuits and shell and tube for 3- and 4-circuits models. Brazed plate heat exchangers Brazing the stainless steel plates together eliminate the need for gaskets and thick frame plates, which makes the heat exchanger compact. The brazing material seals and holds the plates together at the contact points ensuring optimal heat transfer efficiency and pressure resistance. Using advanced design technologies and extensive verification guarantees the highest performance and longest possible service lifetime. Shell and tube heat exchangers With innovative refrigerant distributor and optimized plastic baffles designed to improve the brine side heat transfer performances, Lightstream’s shell and tube evaporator guarantee maximum efficiency and compact- ness. The tubes have a specific inner grooved pattern to maximize the heat transfer coefficient and to limit the pressure drop negative effects. ■ Standard feature □ Optional feature Description General Anti-vibration mounts □ Anti-vibration springs □ Soundproof compressor enclosures □ High-sided paneling □ Waterside Pumping group (single/twin inline pumps) □ Refrigerant side Electronic expansion valves ■ Service valve (compressor discharge) □ Airside AC fans ■ Touch screen HMI □ Electric panel heater □ Compressor power factor capacitor □ Soft-start system □ Electric and controls MCHE electrocoat □ MCHE thermoguard □ MCHE mesh guard □ -6°C brine kit □ Pump(s) antifreeze heater □ Service valve (compressor suction) □ Pressure indication on high/low pressure sides □ EC fans □ Phase monitoring relay □ BMS connectivity ■ SNMP connectivity □ Energy monitoring □ High ambient kit □ Low noise design (grades 1-4) □ Partial heat recovery system □ Total heat recovery system □ Flowmeter □ Thermal insulation ■ High-efficient fan diffusers □ Sequence management □ Compressor operation indication □ Remote monitoring software □ Pumping group control system □ Safety valves on high/low pressure sides □ Magnitothermic switches for compressors □ -12°C brine kit □ Buffer tank □
  • 5. Technical Specs Lightstream Scroll Kaltra Innovativtechnik GmbH Max-Reger-Str. 44 • 90571 Schwaig • Germany  info@kaltra.de  +49(0)911 715 32021 The development of Kaltra products and services is continuous and the information in this document may not be up to date. Please check the current position with Kaltra. 22 MODELS AVAILABLE (1) Coolant: Water 100%; Coolant temperatures: 7/12°C; Ambient temperature: 35°C Compressors Scroll Fans AC-type axial Refrigerant circuits R410a Lightstream Scroll P200 P225 P250 P275 P300 P350 P375 P400 P425 P450 S475 V2/2 V2/2 V2/2 V3/2 V3/2 V3/2 V4/2 V4/2 V4/2 V4/2 V5/3 Cooling capacity1 kW 190 220 235 270 310 345 375 395 415 440 470 Frame size F1 F1 F1 F2 F2 F2 F3 F3 F3 F3 F4 EER kW/kW 3.12 3.12 3.10 3.16 3.12 3.12 3.16 3.12 3.12 3.12 3.16 ESEER 4.45 4.49 4.37 4.41 4.53 4.53 4.37 4.40 4.43 4.48 4.55 Net weight kg 1910 1960 2140 2640 2690 2730 3220 3270 3290 3310 4360 Quantity 4 4 4 4 4 4 4 4 4 4 6 Power input kW 53.4 62.6 68.8 75.0 87.8 99.3 104.2 112.0 118.1 126.1 130.0 Absorbed current A 99.8 115.1 121.0 134.0 154.1 172.0 180.2 194.0 203.2 215.2 228.0 Quantity 4 4 4 6 6 6 8 8 8 8 9 Airflow m³/h 85000 85000 85000 127500 127500 127500 170000 170000 170000 170000 212500 Power input kW 6.4 6.4 6.4 9.5 9.5 9.5 12.7 12.7 12.7 12.7 15.9 Absorbed current A 15.6 15.6 15.6 23.4 23.4 23.4 31.2 31.2 31.2 31.2 39.0 Water flow rate m³/h 32.5 37.5 40.2 46.5 53.0 59.0 64.0 67.5 70.8 75.2 89.5 Max flow rate m³/h 45.3 52.4 56.4 65.4 74.0 82.6 89.4 94.7 99.3 105.2 121.0 Quantity 2 2 2 2 2 2 2 2 2 2 3 Charge kg 19.0 19.5 20.2 27.8 27.8 28.3 36.2 36.2 36.2 36.2 41.8 Water volume l 13.3 15.1 15.1 18.6 26.0 30.0 31.6 133.4 133.4 124.7 113.5 Capacity steps 4 4 4 4 4 4 4 4 4 4 6 Evaporator BPHE BPHE BPHE BPHE BPHE BPHE BPHE BPHE BPHE BPHE ST (1) Coolant: Water 100%; Coolant temperatures: 7/12°C; Ambient temperature: 35°C Compressors Scroll Fans AC-type axial Refrigerant circuits R410a Lightstream Scroll S525 S550 S575 S600 S625 S650 S700 S750 S775 S825 S900 V5/3 V5/3 V5/3 V6/3 V6/3 V6/3 V6/4 V7/4 V7/4 V8/4 V8/4 Cooling capacity1 kW 525 540 565 590 615 655 690 745 770 830 880 Frame size F4 F4 F4 F5 F5 F5 F5 F6 F6 F7 F7 EER kW/kW 3.20 3.10 3.12 3.10 3.12 3.11 3.12 3.12 3.10 3.12 3.12 ESEER 4.70 4.57 4.60 4.48 4.50 4.55 4.66 4.56 4.56 4.58 4.60 Net weight kg 4560 4580 4600 5150 5170 5200 5570 6470 6510 6590 6620 Quantity 6 6 6 6 6 6 8 8 8 8 8 Power input kW 145.0 156.0 163.0 170.0 175.0 188.0 200.0 214.0 225.0 237.0 252.0 Absorbed current A 253.0 270.0 280.0 292.0 301.0 320.0 346.0 370.0 385.0 408.0 430.0 Quantity 9 10 10 12 12 12 12 14 14 16 16 Airflow m³/h 212500 212500 212500 255000 255000 255000 255000 297500 297500 340000 340000 Power input kW 15.9 15.9 15.9 19.0 19.0 19.0 19.0 22.2 22.2 25.2 25.2 Absorbed current A 39.0 39.0 39.0 46.8 46.8 46.8 46.8 54.6 54.6 62.4 62.4 Water flow rate m³/h 101.0 101.0 103.0 124.0 124.0 124.0 140.0 140.0 145.0 164.0 168.0 Max flow rate m³/h 135.0 135.0 135.0 160.0 160.0 190.0 190.0 190.0 190.0 217.0 217.0 Quantity 3 3 3 3 3 3 4 4 4 4 4 Charge kg 42.4 46.5 46.5 54.4 54.4 54.4 56.6 64.6 64.6 72.5 72.5 Water volume l 221.7 221.7 221.7 206.5 206.5 206.5 184.4 184.4 184.4 225.0 225.0 Capacity steps 6 6 6 6 6 6 8 8 8 8 8 Evaporator ST ST ST ST ST ST ST ST ST ST ST