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QUALITY & PROCESS
CONTROL
IN
WET PROCESSING
PROCESS CONTROL IN SINGEING
SINGEING MACHINE
SINGEING MACHINE
• SpeedParameter
• During ProcessCheck Point
• Speedometer
Method of
Checking
• 90 – 135 m/min
• Each round
Standard/
Frequency
of Checking
• Run at optimum
speed
Necessary
Action
• Flame Height
Parameter
• During process
Check Point
• ---Method of
Checking
• 4 – 7 inchStandard/
Frequency of
Checking
• Adjust the
length of flame
Necessary
Action
• Sooty flame
Parameter
• During Process
Check Point
• VisualMethod of
Checking
• No sooty flame
• Each round
Standard/
Frequency of
Checking
• Mix gas and air
properly
Necessary
Action
• Uneven flame
Parameter
• During Process
Check Point
• Visual
Method of Checking
• No uneven flame
• Each round
Standard/
Frequency of Checking
• Clean chocked up orifices
Necessary Action
• Threading
Parameter
• During Process
Check Point
• Visual
Method of
Checking
• As per machine
construction
Standard/
Frequency of
Checking
• Both faces of fabric
should be singed
Necessary
Action
• Crease free flow
Parameter
• During Process
Check Point
• Visual
Method of Checking
• No crease
• Random check
Standard/Frequency
of Checking
• Proper functioning
of guide bars and
expanders
Necessary Action
• Quenching
Parameter
• During ProcessCheck
Point
• VisualMethod of
Checking
• No sparksStandard/
Frequency
of Checking
• Proper
quenching
Necessary
Action
• Singeing Efficiency
Parameter
• After Process
Check Point
• Feel
• Piling test
Method of Checking
• RandomStandard/ Frequency
of Checking
• Efficient singeing of
goodsNecessary Action
• Machine Efficiency
Parameter
• ---
Check Point
• Production record
Method of Checking
• 70 – 75 %
• Once a day
Standard/ Frequency
of Checking
• Take corrective measure
Necessary Action
 C R Madhu
 Textile Processing Technology
 R C Technical Institute
 Ahmedabad, Gujarat
 crm4chemistry@gmail.com
 https://textilechemrose.blogspot
.com/
THANK YOU

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Process Control in Singeing

  • 1. QUALITY & PROCESS CONTROL IN WET PROCESSING PROCESS CONTROL IN SINGEING
  • 3.
  • 5. • SpeedParameter • During ProcessCheck Point • Speedometer Method of Checking • 90 – 135 m/min • Each round Standard/ Frequency of Checking • Run at optimum speed Necessary Action
  • 6. • Flame Height Parameter • During process Check Point • ---Method of Checking • 4 – 7 inchStandard/ Frequency of Checking • Adjust the length of flame Necessary Action
  • 7.
  • 8. • Sooty flame Parameter • During Process Check Point • VisualMethod of Checking • No sooty flame • Each round Standard/ Frequency of Checking • Mix gas and air properly Necessary Action
  • 9. • Uneven flame Parameter • During Process Check Point • Visual Method of Checking • No uneven flame • Each round Standard/ Frequency of Checking • Clean chocked up orifices Necessary Action
  • 10. • Threading Parameter • During Process Check Point • Visual Method of Checking • As per machine construction Standard/ Frequency of Checking • Both faces of fabric should be singed Necessary Action
  • 11.
  • 12. • Crease free flow Parameter • During Process Check Point • Visual Method of Checking • No crease • Random check Standard/Frequency of Checking • Proper functioning of guide bars and expanders Necessary Action
  • 13.
  • 14. • Quenching Parameter • During ProcessCheck Point • VisualMethod of Checking • No sparksStandard/ Frequency of Checking • Proper quenching Necessary Action
  • 15. • Singeing Efficiency Parameter • After Process Check Point • Feel • Piling test Method of Checking • RandomStandard/ Frequency of Checking • Efficient singeing of goodsNecessary Action
  • 16. • Machine Efficiency Parameter • --- Check Point • Production record Method of Checking • 70 – 75 % • Once a day Standard/ Frequency of Checking • Take corrective measure Necessary Action
  • 17.  C R Madhu  Textile Processing Technology  R C Technical Institute  Ahmedabad, Gujarat  crm4chemistry@gmail.com  https://textilechemrose.blogspot .com/ THANK YOU