從自主研發檢測儀器，談新世代3C產品檢測需求

1. 2012/11/6
林桂央
鴻海科技集團－華南檢測中心
China Measurement Center
林桂央林桂央
鴻海科技集團－華南檢測中心鴻海科技集團－華南檢測中心
China Measurement CenterChina Measurement Center

2. 華南檢測中心華南檢測中心
Outline
1) Overview of Foxconn Technology
Group & China Measurement Center
2) AOI Technical Applications and In-
house Development
3) Challenges of Productive Quality in
3C Product Industries
4) Business Model for AOI Technical
Cooperation
5) Conclusions

3. 華南檢測中心華南檢測中心
2
- Hon Hai Precision Industry Co. Ltd founded in
Taiwan, 1974
- Listed on the Taiwan Stock Exchange, 1991
- was the registered trade name for
Hon Hai Precision Industry Co. Ltd
- Group’s CEO: Terry Guo
n Foxconn Technology Group is the foremost provider of joint-design, joint-
development, manufacturing, assembly and after-sales services to global
Computer, Communication and Consumer-electronics ("3C") leaders
n Foxconn Technology Group has operations strategically situated across
Americas, Europe and Asia
n Group’s Consolidated Revenue: US$ 95 Billion in 2011
n Group has become the No. 1 EMS provider since 2004
n Strong R&D and Innovation: Over 36,000 patents granted ww by Dec 2011
Corporation Overview

4. 華南檢測中心華南檢測中心
3
Mechanical
Modules
System
Assemblies
& Testing
e C.M.M.S.
e-enabled Component, Module, Move & Service è 6C6C
Expansion of Services
Electrical
Modules
Components
Computer
Communication
Consumer Electronics
Channel
Car
Content
Optical
Mechanical
Electrical
Engineering Support
Global Supply Chain
Customer Service
Diversified End MarketsDiversified End Markets
Strategic Evolution of Product

5. 華南檢測中心華南檢測中心
4
煙台
鄭
州成都
重慶
武
漢
深圳龍華
China Measurement Center- CMC
n Established in Shenzhen,1996
n Test & Verification for New Product Development, and Quality
Inspection & Failure Analysis for Mass Production
n Major Services including
– Materials Testing, Tooling Verification, Electrical Comp &
Module Qualification, System Verification, …
n Staff: >1,500 Engineers and Technicians (RD: +20%)
n China National Accreditation Service (CNAS) Certified
n Most Tier 1 Customer Approvals for 3C Products

6. 華南檢測中心華南檢測中心
5
Business Model
ØØ產品檢測服務產品檢測服務
ØØ檢測能力驗證與能力比對檢測能力驗證與能力比對
檢
測
檢
測
ØØ進料品質檢驗與製程能力分析進料品質檢驗與製程能力分析
ØØ解決現場失效問題解決現場失效問題,, 提升良率提升良率
ØØ提供替代提供替代材料材料及製程改善方案及製程改善方案
效
能
效
能
創
新
創
新
ØØ研發精神研發精神,, 開創平臺開創平臺
ØØ精密儀器精密儀器,, 光學產業材料光學產業材料, RFID,, RFID,……
ØØ內部創業內部創業,, 面對面對外部外部市場市場
1996
2001
2008

7. 華南檢測中心華南檢測中心
6
Roadmap for AOI Applications and Development
LabsLabsLabs
Shop floorShop floorShop floor
19961996
20022002
20052005
Precise Pin
Measurement
Precise PinPrecise Pin
MeasurementMeasurement
Rapid geometric
verification of
stamping plates
Rapid geometricRapid geometric
verification ofverification of
stamping platesstamping plates
SMT in-line
inspection
SMT inSMT in--lineline
inspectioninspection
In-line
Inspection for
Conn. Terminals
InIn--lineline
Inspection forInspection for
Conn. TerminalsConn. Terminals
20122012
General-purpose OMMsGeneralGeneral--purposepurpose OMMsOMMs
Profile MeasurementProfile MeasurementProfile Measurement
RD for OMM Systems (MK1~MK5)RD for OMM Systems (MK1~MK5)RD for OMM Systems (MK1~MK5)
Trademark
registered
TrademarkTrademark
registeredregisteredSystem CalibrationSystem CalibrationSystem Calibration
FXN internal applicationsFXN internal applicationsFXN internal applications
快, 穩, 準快快,, 穩穩,, 準準
ComponentComponentComponent
ModuleModuleModule
MoveMoveMove
應用應用應用 開發開發開發
In-line Inspection
System
InIn--line Inspectionline Inspection
SystemSystem

8. 華南檢測中心華南檢測中心
7
PowerMetro EPowerMetro E
PowerMetroPowerMetro PP
PowerMetro LPowerMetro L
PowerMetroPowerMetro
高精度高精度
超實惠超實惠 大行程大行程
產線應用產線應用
Development and Promotion for PowerMetro
Coverage of AOI ProductsCoverage of AOI ProductsCoverage of AOI Products
No. of Patents
(>200)
No. of PatentsNo. of Patents
(>200)(>200)
20052005
20082008
20102010
Time to Volume
Time to Market
Time to VolumeTime to Volume
Time to MarketTime to Market
FXN
Worldwide
Chinawide

9. 華南檢測中心華南檢測中心
8
Challenges of Productive Quality in 3C Industries
2
4
100% Check for Piece Part (100% Check for Piece Part (More Speed RequiredMore Speed Required))31
33
Higher Component Yield RateHigher Component Yield Rate
RealReal--time Feedback System for CAMtime Feedback System for CAM
System Susceptibility under Environ.System Susceptibility under Environ.
Interference (Reliability and Correlation)Interference (Reliability and Correlation)

10. 華南檢測中心華南檢測中心
9
Integration of Mechanical and Optical Probes
n All-in-one Sensor
Integration
n Rapid FOV
n Patented Optical
Design
Light SourceLight SourceLight Source Smart Image NavigatorSmartSmart Image NavigatorImage NavigatorMotorized Zoom LensMotorized Zoom LensMotorized Zoom Lens

11. 華南檢測中心華南檢測中心
10
Functions of Vision Measurement Software
Inspection for Transparent PartsInspection for Transparent PartsInspection for Transparent Parts
Advanced VB
Scripts Provided
Advanced VBAdvanced VB
Scripts ProvidedScripts Provided
Precise Image
Stitching
Precise ImagePrecise Image
StitchingStitching
Multi-point
Focusing
MultiMulti--pointpoint
FocusingFocusing Out of focusOut of focusOut of focus
FocusedFocusedFocused
FocusedFocusedFocused
Full clearFull clearFull clear
Whole Clear Image
Reconstruction
Whole Clear ImageWhole Clear Image
ReconstructionReconstruction

12. 華南檢測中心華南檢測中心
11
Form Inspection Techniques for Production
nn Form and DimensionsForm and Dimensions
nn Optimization for MassOptimization for Mass
ProductionProduction (Cycle Time Matching)(Cycle Time Matching)
nn Full AutomaticFull Automatic MeasurementMeasurement
(Manpower Saving)(Manpower Saving)
Form Scanning System
with a Robot Arm
Form Scanning SystemForm Scanning System
with a Robot Armwith a Robot Arm

13. 華南檢測中心華南檢測中心
12
CAV Analysis & Dimensioning Software
nn Accuracy CertificationAccuracy Certification
–– Equivalent to AdvancedEquivalent to Advanced
PolyworksPolyworks
–– Functions : Better ThanFunctions : Better Than
GeomagicGeomagic QualifyQualify

14. 華南檢測中心華南檢測中心
13
Real Time Compensation for 3C Components
Shop FloorShop FloorShop FloorQC LabQC LabQC Lab
Standard Vision SystemStandard Vision SystemStandard Vision System CNC Machining CenterCNC Machining CenterCNC Machining Center
Existing NetworkingExisting Networking
Corrected NC codeCorrected NC code
Feedback for QCFeedback for QC

15. 華南檢測中心華南檢測中心
14
Industrial Transformation
n In-line Part Inspection
n Tooling Inspection
n Reliability & Correlation
between Lines
n Optical Grade Lens and Glass
n Advanced TFT Module
Inspection
n Touch Panel Inspection
n Multi-layer Films Inspection
OpticalOpticalOpticalMechanicalMechanicalMechanical
Non-destructive approachNonNon--destructive approachdestructive approach

16. 華南檢測中心華南檢測中心
15
Foxconn Value & Focus Area
Continuous
Research
Prod Design
&
Development
Eng Service
&
Proto Build
NPI &
Batch
Production
Global
Supply Chain
Brand Name
WW Sales Marketing/ Distribution
Customer Relationship/ After-Sale Service
Foxconn
& Strategic partner
Tier 1
custom
er
1. Profession & Technology Leadership
2. Market Share Growth
3. Stock Value Increase
Win- Win Partnership

17. 華南檢測中心華南檢測中心
16
全球合作
共創商機
全球合作全球合作
共創商機共創商機
技術技術
長遠合理的價格長遠合理的價格
市場市場
人才人才
Conclusions