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Anoxic Treatment
Systems
Operation, Cost and Troubleshooting
• Primary mechanism is dissimilation (biological
denitrification) by a mixture of facultative heterotrophic
bacteria
NH3 → NO3
- → NO2
- → NO → N2O → N2 (gas)
• Secondary mechanism is through assimilation (biomass
growth); uptake is limited: 12-14% by biomass weight
• Need aerobic zone to provide nitrification, and an anoxic
(low or zero DO) zone to provide denitrification
• Organic carbon food source (BOD) needed; can use
methanol, ethanol, glycerin, acetic acid, untreated
wastewater
• Level of denitrification controlled by mixed liquor
recirculation rate through the anoxic zone
How Does It Work?
• Numerous
• Anoxic zone with recycle (Modified Ludzak-
Ettinger) is common process
• Others include SBR, on/off aeration system,
alternating aerobic/anoxic zones, oxidation ditch
with alternating zones, step feed, etc.
• Basic concepts are the same – combination of
anoxic and aerobic zones
• Anammox
NH4
+ + NO2
- → N2 (gas) + 2H2O
Design Options
The Modified Ludzack-Ettinger process is designed to use nitrate produced by
the aeration zone as an oxygen source for facultative bacteria in the breakdown
of raw wastewater in the anoxic basin. The first process in the treatment train is
a pre-anoxic basin where influent wastewater, return sludge from the clarifier,
and nitrate-rich mixed liquor pumped from the effluent end of the aeration tanks
are mixed together. The influent wastewater serves as the carbon source for
bacteria, return activated sludge from the clarifier provides microorganisms, and
the anoxic recycle pumps provide nitrate as an oxygen source.
Modified Ludzack-Ettinger process
• Oxygen: equivalent oxidizing power of 2.86 mg
recovered per mg NO3-N removed
• Alkalinity: 3.6 mg recovered per mg NO3-N removed;
returns half of alkalinity used in nitrification
• Increase in sludge production; dependent on food source
used
• Labor
• Depreciation
Cost Impacts
• Depends; are you just adding an on/off timer or
building a new system?
• Rough rule of thumb:
a. Modify: $0.5 to $1.0MM per MGD
b. New: $1.0 to $2.0MM per MGD
Construction Costs
Beef slaughter, processing, rendering, tannery
WWTP loading (7 day average)
Flow = 3.5 MGD
Total nitrogen (influent) = 250 mg/l
Total nitrogen (effluent) = 90 mg/l
Total nitrogen removal = 64%
Anoxic system brought on line towards end of fiscal 2006
Mechanical Plant
Fiscal Sludge
Year Removal Utilities Chemicals Total
2005 $200,084 $409,050 $1,051,137 $1,660,271
2006 $260,280 $422,272 $920,885 $1,603,437
2007 $352,328 $467,847 $748,328 $1,568,503
2008 $577,549 $512,584 $628,271 $1,718,404
2007 - 2008 Average = $1,643,454
2005 - 2006 Average = $1,631,854
$11,600 Difference
Operating Costs
• Think about what makes the process work
• Low recycle rate
• Oxygen carryover from aeration zone to anoxic
zone
• Insufficient available (soluble) food
• MLVSS concentration
• Temperature
Potential Operational Problems
• 2 – 4 Q usually required
Low Recycle Rate
NO3-N Removal at Varying Recirculation Rates
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0% 100% 200% 300% 400% 500% 600%
Recirculation Ratio
PercentRemoval
• Denitrification bacteria need an electron donor (BOD) to
get rid of nitrate (NO3
-) which is an electron acceptor
6NO3
- + 5CH3OH → 3N2 + 5HCO3
- + 7H2O + OH-
• Oxygen competes with nitrate as an electron acceptor
• Enzymes (reductases) used by denitrifying bacteria are
repressed in the presence of oxygen – impacts
assimilation process
Oxygen Carryover
• Nitrate removal is a function of anoxic tank volume,
SDNR (NO3-N/biomass), and F/Mb ratio (BOD/biomass;
factors in influent flow rate)
• The lower the hydraulic retention time, the higher the
F/Mb value, and therefore more BOD in the anoxic zone,
but the food must be readily biodegradable in order to
get an increase in SDNR
• Rule of thumb: BOD:N ratio should be 4:1 – 8:1
Insufficient Food & MLVSS
NOr = (Vnox) (SDNR) (MLVSS)
where NOr = nitrate removed, g/d
Vnox = anoxic tank volume, m3
SDNR = specific denitrification rate,
g NO3-N / g MLVSS·d
MLVSS = mixed liquor volatile suspended
solids concentration, mg/L
SDNR = 0.03 (F/M) + 0.029
WhereF/M = g BOD applied / g MLVSS·d in the
anoxic tank
F/Mb = QSo / (Vnox)Xb
WhereF/Mb = BOD F/M ratio based on active
biomass concentration, g BOD/g biomass·d
Q = influent flowrate, m3
/d
So = influent BOD concentration, mg/L
Vnox = anoxic volume, m3
Xb = anoxic zone biomass concentration,
mg/L
Insufficient Food & MLVSS
0.132240.06316
0.110220.05214
0.091200.04212
0.076180.03510
Estimated
SDNR
Temp.
(deg. C)
Estimated
SDNR
Temp.
(deg. C)
Temperature
Questions?

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Anoxic treatment systems

  • 2. • Primary mechanism is dissimilation (biological denitrification) by a mixture of facultative heterotrophic bacteria NH3 → NO3 - → NO2 - → NO → N2O → N2 (gas) • Secondary mechanism is through assimilation (biomass growth); uptake is limited: 12-14% by biomass weight • Need aerobic zone to provide nitrification, and an anoxic (low or zero DO) zone to provide denitrification • Organic carbon food source (BOD) needed; can use methanol, ethanol, glycerin, acetic acid, untreated wastewater • Level of denitrification controlled by mixed liquor recirculation rate through the anoxic zone How Does It Work?
  • 3. • Numerous • Anoxic zone with recycle (Modified Ludzak- Ettinger) is common process • Others include SBR, on/off aeration system, alternating aerobic/anoxic zones, oxidation ditch with alternating zones, step feed, etc. • Basic concepts are the same – combination of anoxic and aerobic zones • Anammox NH4 + + NO2 - → N2 (gas) + 2H2O Design Options
  • 4. The Modified Ludzack-Ettinger process is designed to use nitrate produced by the aeration zone as an oxygen source for facultative bacteria in the breakdown of raw wastewater in the anoxic basin. The first process in the treatment train is a pre-anoxic basin where influent wastewater, return sludge from the clarifier, and nitrate-rich mixed liquor pumped from the effluent end of the aeration tanks are mixed together. The influent wastewater serves as the carbon source for bacteria, return activated sludge from the clarifier provides microorganisms, and the anoxic recycle pumps provide nitrate as an oxygen source. Modified Ludzack-Ettinger process
  • 5. • Oxygen: equivalent oxidizing power of 2.86 mg recovered per mg NO3-N removed • Alkalinity: 3.6 mg recovered per mg NO3-N removed; returns half of alkalinity used in nitrification • Increase in sludge production; dependent on food source used • Labor • Depreciation Cost Impacts
  • 6. • Depends; are you just adding an on/off timer or building a new system? • Rough rule of thumb: a. Modify: $0.5 to $1.0MM per MGD b. New: $1.0 to $2.0MM per MGD Construction Costs
  • 7. Beef slaughter, processing, rendering, tannery WWTP loading (7 day average) Flow = 3.5 MGD Total nitrogen (influent) = 250 mg/l Total nitrogen (effluent) = 90 mg/l Total nitrogen removal = 64% Anoxic system brought on line towards end of fiscal 2006 Mechanical Plant Fiscal Sludge Year Removal Utilities Chemicals Total 2005 $200,084 $409,050 $1,051,137 $1,660,271 2006 $260,280 $422,272 $920,885 $1,603,437 2007 $352,328 $467,847 $748,328 $1,568,503 2008 $577,549 $512,584 $628,271 $1,718,404 2007 - 2008 Average = $1,643,454 2005 - 2006 Average = $1,631,854 $11,600 Difference Operating Costs
  • 8. • Think about what makes the process work • Low recycle rate • Oxygen carryover from aeration zone to anoxic zone • Insufficient available (soluble) food • MLVSS concentration • Temperature Potential Operational Problems
  • 9. • 2 – 4 Q usually required Low Recycle Rate
  • 10. NO3-N Removal at Varying Recirculation Rates 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0% 100% 200% 300% 400% 500% 600% Recirculation Ratio PercentRemoval
  • 11. • Denitrification bacteria need an electron donor (BOD) to get rid of nitrate (NO3 -) which is an electron acceptor 6NO3 - + 5CH3OH → 3N2 + 5HCO3 - + 7H2O + OH- • Oxygen competes with nitrate as an electron acceptor • Enzymes (reductases) used by denitrifying bacteria are repressed in the presence of oxygen – impacts assimilation process Oxygen Carryover
  • 12. • Nitrate removal is a function of anoxic tank volume, SDNR (NO3-N/biomass), and F/Mb ratio (BOD/biomass; factors in influent flow rate) • The lower the hydraulic retention time, the higher the F/Mb value, and therefore more BOD in the anoxic zone, but the food must be readily biodegradable in order to get an increase in SDNR • Rule of thumb: BOD:N ratio should be 4:1 – 8:1 Insufficient Food & MLVSS
  • 13. NOr = (Vnox) (SDNR) (MLVSS) where NOr = nitrate removed, g/d Vnox = anoxic tank volume, m3 SDNR = specific denitrification rate, g NO3-N / g MLVSS·d MLVSS = mixed liquor volatile suspended solids concentration, mg/L SDNR = 0.03 (F/M) + 0.029 WhereF/M = g BOD applied / g MLVSS·d in the anoxic tank F/Mb = QSo / (Vnox)Xb WhereF/Mb = BOD F/M ratio based on active biomass concentration, g BOD/g biomass·d Q = influent flowrate, m3 /d So = influent BOD concentration, mg/L Vnox = anoxic volume, m3 Xb = anoxic zone biomass concentration, mg/L Insufficient Food & MLVSS