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BY- ANKIT KUMAR SINGH
A-45
15020441046
KNOWLEDGE MANAGEMENT
ASSIGNMENT
Submitted to:
Prof. Suprati Ghatak
THIS IS THE STUDY OF HOW A BIG PIZZA
BRAND USES SIX SIGMA TO DO THEIR
WORK EFFICIENTLY
Six Sigma is. . .
• A performance goal, representing 3.4 defects for
every million opportunities to make one.
• A series of tools and methods used to improve or
design products, processes, and/or services.
• A statistical measure indicating the number of
standard deviations within customer expectations.
• A disciplined, fact-based approach to managing a
business and its processes.
• A means to promote greater awareness of customer
needs, performance measurement, and business
improvement.
Measuring Process Performance
The pizza delivery example. . .
• Customers want their pizza
delivered fast!
• Company Guarantee = “30 minutes or less”
• What if we measured performance and found an average
delivery time of 23.5 minutes?
– On-time performance is great, right?
– Our customers must be happy with us, right?
How often are we delivering on time
• ANSWER: LOOK AT THE
VARIATIONS
• Managing by the average doesn’t tell the whole story. The
average and the variation together show what’s happening.
s
x
30 min. or less
0 10 20 30 40 50
Reduce Variation to Improve
Performance
• Sigma level measures how often we meet (or fail to meet) the
requirement(s) of our customer(s).
s
x
30 min. or less
0 10 20 30 40 50
Managing Up the Sigma Scale
Sigma % Good % Bad DPMO
1 30.9% 69.1% 691,462
2 69.1% 30.9% 308,538
3 93.3% 6.7% 66,807
4 99.38% 0.62% 6,210
5 99.977% 0.023% 233
6 99.9997% 0.00034% 3.4
DMAIC – The Improvement
Methodology
Define Measure Analyze Improve Control
Objective:
DEFINE the
opportunity
Objective:
MEASURE current
performance
Objective:
ANALYZE the root
causes of problems
Objective:
IMPROVE the
process to
eliminate root
causes
Objective:
CONTROL the
process
to sustain the gains.
Key Define Tools:
• Cost of Poor
Quality (COPQ)
• Voice of the
Stakeholder
(VOS)
• Project Charter
• As-Is Process
Map(s)
• Primary Metric
(Y)
Key Measure
Tools:
• Critical to Quality
Requirements
(CTQs)
• Sample Plan
• Capability
Analysis
• Failure Modes
and Effect
Analysis (FMEA)
Key Analyze
Tools:
• Histograms,
Boxplots, Multi-
Vari Charts, etc.
• Hypothesis Tests
• Regression
Analysis
Key Improve
Tools:
• Solution
Selection Matrix
• To-Be Process
Map(s)
Key Control
Tools:
• Control Charts
• Contingency
and/or Action
Plan(s)
Ankit singh a-45_km

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Ankit singh a-45_km

  • 1. BY- ANKIT KUMAR SINGH A-45 15020441046 KNOWLEDGE MANAGEMENT ASSIGNMENT Submitted to: Prof. Suprati Ghatak
  • 2. THIS IS THE STUDY OF HOW A BIG PIZZA BRAND USES SIX SIGMA TO DO THEIR WORK EFFICIENTLY
  • 3. Six Sigma is. . . • A performance goal, representing 3.4 defects for every million opportunities to make one. • A series of tools and methods used to improve or design products, processes, and/or services. • A statistical measure indicating the number of standard deviations within customer expectations. • A disciplined, fact-based approach to managing a business and its processes. • A means to promote greater awareness of customer needs, performance measurement, and business improvement.
  • 4. Measuring Process Performance The pizza delivery example. . . • Customers want their pizza delivered fast! • Company Guarantee = “30 minutes or less” • What if we measured performance and found an average delivery time of 23.5 minutes? – On-time performance is great, right? – Our customers must be happy with us, right?
  • 5. How often are we delivering on time • ANSWER: LOOK AT THE VARIATIONS • Managing by the average doesn’t tell the whole story. The average and the variation together show what’s happening. s x 30 min. or less 0 10 20 30 40 50
  • 6. Reduce Variation to Improve Performance • Sigma level measures how often we meet (or fail to meet) the requirement(s) of our customer(s). s x 30 min. or less 0 10 20 30 40 50
  • 7. Managing Up the Sigma Scale Sigma % Good % Bad DPMO 1 30.9% 69.1% 691,462 2 69.1% 30.9% 308,538 3 93.3% 6.7% 66,807 4 99.38% 0.62% 6,210 5 99.977% 0.023% 233 6 99.9997% 0.00034% 3.4
  • 8. DMAIC – The Improvement Methodology Define Measure Analyze Improve Control Objective: DEFINE the opportunity Objective: MEASURE current performance Objective: ANALYZE the root causes of problems Objective: IMPROVE the process to eliminate root causes Objective: CONTROL the process to sustain the gains. Key Define Tools: • Cost of Poor Quality (COPQ) • Voice of the Stakeholder (VOS) • Project Charter • As-Is Process Map(s) • Primary Metric (Y) Key Measure Tools: • Critical to Quality Requirements (CTQs) • Sample Plan • Capability Analysis • Failure Modes and Effect Analysis (FMEA) Key Analyze Tools: • Histograms, Boxplots, Multi- Vari Charts, etc. • Hypothesis Tests • Regression Analysis Key Improve Tools: • Solution Selection Matrix • To-Be Process Map(s) Key Control Tools: • Control Charts • Contingency and/or Action Plan(s)