1. 1
AJIKUMAR V. SADANANDAN
Year of birth 4th February 1975
Permanent/Home Location/Address
Vallyathu Vadakkethil House
Irumpunnikara, Kannimala P.O.
Erumely.
Kottayam. (Dist) Pin : 686509
State Kerala
Country INDIA
Phone number: 00918547212156
Email: ajikumarvs@gmail.com
ajikumarvs@yahoo.in
Languages English, Hindi, Malayalam, Tamil
Nationality INDIAN
Job Function Sr: MECHANICAL TECHNICIAN
Qualifications Pre-Degree
ITI Millwright Trade Test Certificate, Fr Agnel Institute
Computer Skills Microsoft Office, Microsoft Excel. Power point
Objective: Work with total dedication in the true spirit, professional ethics and safe manner.
Experience Summary:
Total of 16 years experience in Oil & Gas, Refineries, Petrochemical and Thermal Power
Plants.
Worked in Erection, Commissioning, Maintenance and Overhauling of rotating
equipment’s like Turbine, Pumps, Compressors, ID Fans, FD Fans, Blowers, Gear Boxes,
Fin Fan and Valves. In my experience I worked with Rotating and Static Equipment’s, I took
major parts in overhauling of giant compressors like Elliot, Ebara, Clark Dresser, Hitachi,
Ingersoll-Rand Sulzer and Mitsubishi both horizontal split and barrel type.
I worked with steam turbine like Mitsubishi, Fuji, Ebara, Coppus, Dresser Rand, and
Nuvo Pignoni etc. Also I have a much experience in maintenance and overhauling of
centrifugal and reciprocating pumps, maintenance and rebuilding of all kinds of static
equipment’s in Petrochemicals and Refinery. Also I have a good experience with Magnetic
Coupling Pumps (Seal Less Pumps) and Steam Traps (Thermo Dynamic, Thermo Static,
Float Traps and Power Traps ) and hydraulic power packs.

2. 2
Employment History
Company Details
Client: Equate petrochemical plant (Jan2012 to Present)
Name : Kharafi national Kuwait
Project Equate petrochemical project. Maintenance of Poly Ethylene,
Poly Propylene and Ethylene Glycol units
Client: Kuwait Oil Company(KOC), (June2011ToAug2011)
Name : HOT Engineering
Project KOC Maintenance project
Client: Qatar Ras Gas(Nov2008 to Nov2009)
Name Arabian Construction Engineering Company (ACEC).
Project Pre Commissioning and Commissioning activities of Train 6
AKG2 and COP unite.
Client: Jubal United Petrochemical Company (JUPC),(Oct2004 to
Aug2008)
Name : Al Yusr Townsend and Bottom Company (AYTB) Kingdom of
Saudi Arabia
Project Maintenance of Ethylene and Linear Alpha Olefins plant
Client: Sadaf Petrochemical Company (Feb2001 to Feb2004)
Name: Al Yusr Townsend and Bottom Company (AYTB)
Project Maintenance of Ethylene Di Chloride(EDC) and Caustic Unit
Client: Aramco Shell Refinery Company(SASREF) (Oct1999 to
Jan2001)
Name: Al Yusr Townsend and Bottom Company (AYTB)
Project Maintenance of Operation Crude Distillation(OPD), Operation
Hydro Cracker (OPC) and Turbo Generator Unit (TGU)
Client: Qatar Fuel Additives Company(QAFAC)
Name : CHIYODA CORPERATION (Sep.1998 to Apr. 1999)
Project Construction and commissioning of MTBE Units
Client: Reliance Petroleum Ltd., Jamnagar, Gujarat
Name : M/s EEPL Contract of BHEL(Aug. 1997 to Apr. 1998)
Project Erection and Commissioning Frame-VI (30 MW) Gas Turbine
Client: Indian Petrochemical Ltd., Bharuch, Gujarat.
Name : Petron Engineering Construction Ltd(May 1996 to July 1997)
Project Erection and Commissioning of VCM
Client: Thermal Power Project at Andhra Pradesh
Name : Brothers Engineering (Mar. 1994 to Apr. 1996)

3. 3
Project Erection and Commissioning of 2x210mw Rotating
Machineries in Rayalaseema
Present job profile and main responsibilities
Static and Rotating Equipment.
 Preparation of Spare parts
Before dismantling any equipment make sure all spare parts are available and recheck spare
parts material number with the Vendor drawing. Eg. ID, OD, thickness and material of O-
rings.
 Overhauling and Maintenance of Single and Multi stage Centrifugal Pumps:
Before dismantling lock the Mechanical seal with spacer and unscrew the shaft sleeve allen
bolts. During dismantling and assembling check the alignment reading, axial float, shaft run
out, radial clearance of bearings and front impeller clearance with the help of dial indicator and
lead wire.
Inspect the condition of all rotating and stationary parts. Eg. Shaft, sleeve, wearing, bearings,
mechanical seal, impeller, oil rings, couplings, casing, stuffing box, bearing housing etc..
 Assembly and dismantling of Balanced and Unbalanced Mechanical seal and Dry
Gas Seal
 Maintenance of Gear pumps and Screw pumps.
 Overhauling and Maintenance of Magnetic Coupling Pumps [Seal less pumps]
In magnetic coupling pumps the process liquid is working as the bearing lubricant. So the
inlet filtration is very important, otherwise the foreign particle will damage the bearing.
 Start up and maintenance of single and multi stage Centrifugal Compressor
[Horizontal split and Barrel type]
Before dismantling lock the mechanical seal with spacer. Check and document the alignment
reading, rotor run out, end clearance and journal and thrust bearing clearance.
Use special tools for Rotor removal, taper hub removal and Diaphragm removal.
Inspect the condition of rotor, diaphragm, diffuser, journal and thrust bearings.
 Overhauling and maintenance of Reciprocating compressor
Check the piston head clearance and piston radial clearance with lead wire and feeler gauge
and crank shaft web deflection with web deflection indicator. Replacement of piston rings,
rider rings, tension rings, rod pickings and adjust TDC & BDC. Replacement and repair of
compressor valves and perform seal lapping jobs.
 Maintenance of Gas turbine and Steam turbine
 Maintenance of Gear box
Inspect the Backlash with the help of dial indicator and teeth contact with precision blue.
 Alignment jobs for various sectors
Checking and correcting the alignment by Rim and Face, Reverse Indicator method and Laser
alignment [Rotalign, Optalign and Optalign Plus]
 Heat exchangers [Fixed tube, Floating head and U-tube type]
 Coolers, Heaters, condensers, cooling tower and Reactors.
 Re-boiler, vessels and Steam traps[Thermo dynamic, Thermo static, Float traps
and Power traps]
 Maintenance and servicing of different types of valves.

4. 4
 Hydro testing of various tanks, vessels, valves and pipe lines.
Responsibilities: All the job followed with “Safety, Quality and Timing’’
HSE awareness
 Manual handling techniques
 Basic fire fighting and self rescue
 PTW
 Confined space entry procedure
 Emergency response
 Basic first aid
 Personal safety and social responsibility
 Working at height
 Log out tag out
 Heat stress
DECLARATION
I hereby declare that the above information is true to the best of my knowledge and belief.
Date: 5/5/2015
AJI KUMAR