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AUTOMOTIVE CHARGING SYSTEMS
PURPOSE OF CHARGING SYSTEM
 CONVERT MECHANICAL ENERGY INTO
ELECTRICAL ENERGY
 RECHARGE BATTERY
 PROVIDE POWER FOR ELECTRICAL
ACCESSORIES
 RESERVE POWER WHEN NEEDED
COMPONENTS OF CHARGING
SYSTEM
 BATTERY
 ALTERNATOR
 DRIVE BELT
 VOLTAGE REGULATOR
 CHARGE INDICATOR (LAMP OR GAUGE)
TYPICAL CHARGING SYSTEM
ALTERNATING CURRENT OPERATION
 ELECTROMAGNETIC INDUCTION TO PRODUCE
ELECTRICAL POWER
• VOLTAGE WILL BE PRODUCED IF MOTION BETWEEN
A CONDUCTOR AND A MAGNETIC FIELD OCCURS.
 AMOUNT OF VOLTAGE IS AFFECTED BY:
• SPEED OF CONDUCTOR PASSING THROUGH FIELD
• STRENGTH OF MAGNETIC FIELD
• NUMBER OF CONDUCTORS PASSING THROUGH
MAGNETIC FIELD
COMPONENTS OF ALTERNATOR
 FRONT HOUSING ( DRIVE END )
 REAR HOUSING ( COM END )
 STATOR
 ROTOR
 REGULATOR
 BRUSHES
 RECTIFIER ASSEMBLY
 BRUSH HOLDER
ROTOR
 COPPER WIRE WOUND
AROUND A IRON CORE
 CURRENT PASSING
THROUGH ROTOR
CREATES A MAGNETIC
FIELD
 MAGNETIC FIELDS
PRODUCE A VOLTAGE BY
INDUCTION IN STATOR
WINDINGS
ROTOR FIELD CIRCUIT
 CONTROLS ALTERNAOTR
OUTPUT
 INCREASED FIELD
CURRENT RESULTS IN
INCREASED
ALTERNATOR OUTPUT
 TWO BRUSHES PROVIDE
CONNECTION TO FIELD
COIL
STATOR
 THREE SETS OF
WINDINGS AROUND
LAMINATED CORE
 SMALL GAP BETWEEN
ROTOR AND STATOR
PERMITS FIELD CIRCUIT
TO ENERGIZE WINDINGS
OF STATOR AT THE SAME
TIME.
STATOR WINDINGS
 STATOR WINDING CONNECTIONS
• WYE
• DELTA
 OVERLAPPING STATOR WINDINGS PRODUCE 33
PHASE ANGLES PAGE C-170
DIODE RECTIFIER BRIDGE
 CHANGES NEGATIVE CURRENT INTO POSITIVE
OUTPUT
 CONVERTS AC (ALTERNATING) VOLTS TO
PULSING DC VOLTS
 3 POSITIVE BIASED DIODES
 3 NEGATIVE BIASED DIODES
 NUMBER OF POLES ON ROTOR AND NUMBER OF
PHASES ON STATOR WILL DETERMINE HOW
SMOOTH OUTPUT IS.
AC VOLTAGE EFFECT WITH DIODE
OPERATION
STATOR CURRENT FLOW PHASE 1
A AND B POSITIVE
STATOR CURRENT PHASE 2
A AND C NEGATIVE
STATOR CURRENT PHASE 3
B AND C POSITIVE
ALTERNATOR INTERNAL CIRCUITS
 CHARGING CIRCUIT
• STATOR WINDINGS AND RECTIFIER
 EXCITATION CIRCUIT
• FIELD COIL AND CONNECTIONS
 PRE-EXCITATION CIRCUIT
• SUPPLIES INITIAL CURRENT FOR FIELD COIL
THE END
STAY TUNED FOR FURTHER
DEVELOPMENTS!

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Auto Charging.ppt

  • 2. PURPOSE OF CHARGING SYSTEM  CONVERT MECHANICAL ENERGY INTO ELECTRICAL ENERGY  RECHARGE BATTERY  PROVIDE POWER FOR ELECTRICAL ACCESSORIES  RESERVE POWER WHEN NEEDED
  • 3. COMPONENTS OF CHARGING SYSTEM  BATTERY  ALTERNATOR  DRIVE BELT  VOLTAGE REGULATOR  CHARGE INDICATOR (LAMP OR GAUGE)
  • 5. ALTERNATING CURRENT OPERATION  ELECTROMAGNETIC INDUCTION TO PRODUCE ELECTRICAL POWER • VOLTAGE WILL BE PRODUCED IF MOTION BETWEEN A CONDUCTOR AND A MAGNETIC FIELD OCCURS.  AMOUNT OF VOLTAGE IS AFFECTED BY: • SPEED OF CONDUCTOR PASSING THROUGH FIELD • STRENGTH OF MAGNETIC FIELD • NUMBER OF CONDUCTORS PASSING THROUGH MAGNETIC FIELD
  • 6. COMPONENTS OF ALTERNATOR  FRONT HOUSING ( DRIVE END )  REAR HOUSING ( COM END )  STATOR  ROTOR  REGULATOR  BRUSHES  RECTIFIER ASSEMBLY  BRUSH HOLDER
  • 7. ROTOR  COPPER WIRE WOUND AROUND A IRON CORE  CURRENT PASSING THROUGH ROTOR CREATES A MAGNETIC FIELD  MAGNETIC FIELDS PRODUCE A VOLTAGE BY INDUCTION IN STATOR WINDINGS
  • 8. ROTOR FIELD CIRCUIT  CONTROLS ALTERNAOTR OUTPUT  INCREASED FIELD CURRENT RESULTS IN INCREASED ALTERNATOR OUTPUT  TWO BRUSHES PROVIDE CONNECTION TO FIELD COIL
  • 9. STATOR  THREE SETS OF WINDINGS AROUND LAMINATED CORE  SMALL GAP BETWEEN ROTOR AND STATOR PERMITS FIELD CIRCUIT TO ENERGIZE WINDINGS OF STATOR AT THE SAME TIME.
  • 10. STATOR WINDINGS  STATOR WINDING CONNECTIONS • WYE • DELTA  OVERLAPPING STATOR WINDINGS PRODUCE 33 PHASE ANGLES PAGE C-170
  • 11. DIODE RECTIFIER BRIDGE  CHANGES NEGATIVE CURRENT INTO POSITIVE OUTPUT  CONVERTS AC (ALTERNATING) VOLTS TO PULSING DC VOLTS  3 POSITIVE BIASED DIODES  3 NEGATIVE BIASED DIODES  NUMBER OF POLES ON ROTOR AND NUMBER OF PHASES ON STATOR WILL DETERMINE HOW SMOOTH OUTPUT IS.
  • 12. AC VOLTAGE EFFECT WITH DIODE OPERATION
  • 13. STATOR CURRENT FLOW PHASE 1 A AND B POSITIVE
  • 14. STATOR CURRENT PHASE 2 A AND C NEGATIVE
  • 15. STATOR CURRENT PHASE 3 B AND C POSITIVE
  • 16. ALTERNATOR INTERNAL CIRCUITS  CHARGING CIRCUIT • STATOR WINDINGS AND RECTIFIER  EXCITATION CIRCUIT • FIELD COIL AND CONNECTIONS  PRE-EXCITATION CIRCUIT • SUPPLIES INITIAL CURRENT FOR FIELD COIL
  • 17. THE END STAY TUNED FOR FURTHER DEVELOPMENTS!