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DEPARTMENT OF MECHANICAL ENGINEERING
INDIAN SCHOOL OF MINES DHANBAD
SEMINAR ON SLOTTING MACHINE
Presented By
Mr. AVINASH JURIANI
M.tech-Manufacturing
14MT000354
SLOTTING MACHINE
Basic features
ā€¢ Vertical shaping machine where the
single point tool reciprocates
vertically
ā€¢ Cutting on the downward stroke &
upward stroke being idle
ā€¢ Work table specified for transverse,
longitudnal or rotary movement
ā€¢ Longer stroke length
ā€¢ Wide range of operations for internal
surfaces as splines, keyways & teeth
SPECIFICATIONS OF SLOTTER
ā€¢ Max. length of Ram Stroke
ā€¢ Diameter of work table in mm.
ā€¢ Type of Drive
ā€¢ Maximum table travel.
ā€¢ Power input
ā€¢ Floor Space required
ā€¢ Amount of longitudinal travel in mm
ā€¢ No. of speeds available
ā€¢ No. of feeds available
ā€¢ Table feed
PRINCIPAL PARTS OF SLOTTER
ā€¢ Base
ā€¢ Bottom most part
ā€¢ Made of Cast Iron
ā€¢ Column
ā€¢ Vertically mounted on the base
ā€¢ Has guide ways on which Ram slides
ā€¢ Ram
ā€¢ Reciprocating vertically up and down
ā€¢ It carries Tool Head /cutting tool
ā€¢ Tool Post
ā€¢ It is attached to bottom end of ram
ā€¢ Carries Tool post on it
ā€¢ Table
ā€¢ A circular casting with T-slots on its top
ā€¢ Movement of table can be linear or rot
ā€¢ Saddle
ā€¢ It is mounted on guide ways of bed
ā€¢ Using saddle longitudinal feed is given
ā€¢ Cross slide
ā€¢ Circular work-table is mounted on top.
ā€¢ Using cross slide cross feed is given
KINEMATICS OF SLOTTER
Steps
ā€¢ Vertical slide reciprocated by
crank-connecting rod mechanism
ā€¢ Quick return absent
ā€¢ Intermittent rotation provided by
four bar linkage
ā€¢ The work table rotated by feed
rod connected to worm-worm
wheel drive
ā€¢ Working speed(number of
strokes per minute) can be
changed by belt pulley ratio/gear
box
TYPES OF SLOTTER
PRECISION TOOL ROOM SLOTTER
Features
High speed operation
Precise work in tool rooms
Butler Precision Toolroom Slotter, 12" Capacity,
Table Size: 24" Diameter, 19 - 75 Cycles per min
PUNCHER SLOTTER PRODUCTION SLOTTER
Features
ā€¢ Machining Heavier jobs
produced by forging or stamping
Features
ā€¢ Machining tapered jobs by ram
swivel to 10-30 degrees
KEYSEATER
Features
ā€¢ Special purpose slotter
ā€¢ Cuts keyways in gears, pulleys, cams, etc.
SLOTTER DRIVES
ļ¶ HYDRAULIC DRIVE
Features
ā€¢ Greater speed flexibility
ā€¢ Smoother operation
ā€¢ Stroke length can be adjusted
ļ¶ VARIBLE SPEED MOTOR DRIVE
Features
ā€¢ Multi Speed Arrangement
SLOTTED DISC MECHANISM
Features
ā€¢ Slotted disc rotated by pinion & gear drive
ā€¢ Electric motor used
ā€¢ Stroke length can be adjusted by varing pin eccentricity
SPECIALSLOTTERS
ā€¢ Eccentric
slotter for
cardboards
ā€¢ Heavy
duty gear
slotter
ā€¢ Pipe slotter
SLOTTER TOOLS
ā€¢ Forged from solid tool steel bar, or
ā€¢ In the form of tool bit held in the tool holder.
ā€¢ Fig. shows square shank tool
GLIMPSE OF SLOTTING MACHINES
SLOTTING APPLICATIONS
ā€¢ Internal recess of circular,
concave & convex surfaces
ā€¢ To cut slots, splines, keyways
both internal external
ā€¢ To machine internal &
external gears
ā€¢ Internal machining of blind
holes
ORIENTATION OF CUTTING PLANES IN
SLOTTING ACTION
ā€¢ The cutting plane is perpendicular to the reference plane
ā€¢ It is tangent to the velocity vector
ā€¢ It is tangent at every point of cutting edge
KEYSEATER USING PRECISION SLOTTER
Steps
ā€¢ Check machine working in idle run
ā€¢ Clamp work piece in vice of rotary table
ā€¢ Run, after slot cut rotate table as required
ā€¢ Unmount & check
Image Courtesy Daljit Machine tools ludhiana
SCREW SLOT USING VIBRATING BOWL SLOTTER
Steps
ā€¢ Screws placed on rotating bowl
ā€¢ Screw aligner send screws to rotary aligner
ā€¢ Rotary aligner feeds screw to Slot cutter
REFERENCES
ā€¢ https://engineering.myindialist.com/
ā€¢ https://slottingmachineindia .com/
ā€¢ General purpose machines module 2 IIT kharagpur
ā€¢ A textbook of production technology by p.c. sharma
s.chand publications
ā€¢ ITC shaper book USA

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Slotting machine

  • 1. DEPARTMENT OF MECHANICAL ENGINEERING INDIAN SCHOOL OF MINES DHANBAD SEMINAR ON SLOTTING MACHINE Presented By Mr. AVINASH JURIANI M.tech-Manufacturing 14MT000354
  • 2. SLOTTING MACHINE Basic features ā€¢ Vertical shaping machine where the single point tool reciprocates vertically ā€¢ Cutting on the downward stroke & upward stroke being idle ā€¢ Work table specified for transverse, longitudnal or rotary movement ā€¢ Longer stroke length ā€¢ Wide range of operations for internal surfaces as splines, keyways & teeth
  • 3. SPECIFICATIONS OF SLOTTER ā€¢ Max. length of Ram Stroke ā€¢ Diameter of work table in mm. ā€¢ Type of Drive ā€¢ Maximum table travel. ā€¢ Power input ā€¢ Floor Space required ā€¢ Amount of longitudinal travel in mm ā€¢ No. of speeds available ā€¢ No. of feeds available ā€¢ Table feed
  • 4. PRINCIPAL PARTS OF SLOTTER ā€¢ Base ā€¢ Bottom most part ā€¢ Made of Cast Iron ā€¢ Column ā€¢ Vertically mounted on the base ā€¢ Has guide ways on which Ram slides ā€¢ Ram ā€¢ Reciprocating vertically up and down ā€¢ It carries Tool Head /cutting tool ā€¢ Tool Post ā€¢ It is attached to bottom end of ram ā€¢ Carries Tool post on it ā€¢ Table ā€¢ A circular casting with T-slots on its top ā€¢ Movement of table can be linear or rot ā€¢ Saddle ā€¢ It is mounted on guide ways of bed ā€¢ Using saddle longitudinal feed is given ā€¢ Cross slide ā€¢ Circular work-table is mounted on top. ā€¢ Using cross slide cross feed is given
  • 5. KINEMATICS OF SLOTTER Steps ā€¢ Vertical slide reciprocated by crank-connecting rod mechanism ā€¢ Quick return absent ā€¢ Intermittent rotation provided by four bar linkage ā€¢ The work table rotated by feed rod connected to worm-worm wheel drive ā€¢ Working speed(number of strokes per minute) can be changed by belt pulley ratio/gear box
  • 6. TYPES OF SLOTTER PRECISION TOOL ROOM SLOTTER Features High speed operation Precise work in tool rooms Butler Precision Toolroom Slotter, 12" Capacity, Table Size: 24" Diameter, 19 - 75 Cycles per min
  • 7. PUNCHER SLOTTER PRODUCTION SLOTTER Features ā€¢ Machining Heavier jobs produced by forging or stamping Features ā€¢ Machining tapered jobs by ram swivel to 10-30 degrees
  • 8. KEYSEATER Features ā€¢ Special purpose slotter ā€¢ Cuts keyways in gears, pulleys, cams, etc.
  • 9. SLOTTER DRIVES ļ¶ HYDRAULIC DRIVE Features ā€¢ Greater speed flexibility ā€¢ Smoother operation ā€¢ Stroke length can be adjusted ļ¶ VARIBLE SPEED MOTOR DRIVE Features ā€¢ Multi Speed Arrangement
  • 10. SLOTTED DISC MECHANISM Features ā€¢ Slotted disc rotated by pinion & gear drive ā€¢ Electric motor used ā€¢ Stroke length can be adjusted by varing pin eccentricity
  • 11. SPECIALSLOTTERS ā€¢ Eccentric slotter for cardboards ā€¢ Heavy duty gear slotter ā€¢ Pipe slotter
  • 12. SLOTTER TOOLS ā€¢ Forged from solid tool steel bar, or ā€¢ In the form of tool bit held in the tool holder. ā€¢ Fig. shows square shank tool
  • 14. SLOTTING APPLICATIONS ā€¢ Internal recess of circular, concave & convex surfaces ā€¢ To cut slots, splines, keyways both internal external ā€¢ To machine internal & external gears ā€¢ Internal machining of blind holes
  • 15. ORIENTATION OF CUTTING PLANES IN SLOTTING ACTION ā€¢ The cutting plane is perpendicular to the reference plane ā€¢ It is tangent to the velocity vector ā€¢ It is tangent at every point of cutting edge
  • 16. KEYSEATER USING PRECISION SLOTTER Steps ā€¢ Check machine working in idle run ā€¢ Clamp work piece in vice of rotary table ā€¢ Run, after slot cut rotate table as required ā€¢ Unmount & check Image Courtesy Daljit Machine tools ludhiana
  • 17. SCREW SLOT USING VIBRATING BOWL SLOTTER Steps ā€¢ Screws placed on rotating bowl ā€¢ Screw aligner send screws to rotary aligner ā€¢ Rotary aligner feeds screw to Slot cutter
  • 18.
  • 19. REFERENCES ā€¢ https://engineering.myindialist.com/ ā€¢ https://slottingmachineindia .com/ ā€¢ General purpose machines module 2 IIT kharagpur ā€¢ A textbook of production technology by p.c. sharma s.chand publications ā€¢ ITC shaper book USA