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Slotting machine
1. DEPARTMENT OF MECHANICAL ENGINEERING
INDIAN SCHOOL OF MINES DHANBAD
SEMINAR ON SLOTTING MACHINE
Presented By
Mr. AVINASH JURIANI
M.tech-Manufacturing
14MT000354
2. SLOTTING MACHINE
Basic features
ā¢ Vertical shaping machine where the
single point tool reciprocates
vertically
ā¢ Cutting on the downward stroke &
upward stroke being idle
ā¢ Work table specified for transverse,
longitudnal or rotary movement
ā¢ Longer stroke length
ā¢ Wide range of operations for internal
surfaces as splines, keyways & teeth
3. SPECIFICATIONS OF SLOTTER
ā¢ Max. length of Ram Stroke
ā¢ Diameter of work table in mm.
ā¢ Type of Drive
ā¢ Maximum table travel.
ā¢ Power input
ā¢ Floor Space required
ā¢ Amount of longitudinal travel in mm
ā¢ No. of speeds available
ā¢ No. of feeds available
ā¢ Table feed
4. PRINCIPAL PARTS OF SLOTTER
ā¢ Base
ā¢ Bottom most part
ā¢ Made of Cast Iron
ā¢ Column
ā¢ Vertically mounted on the base
ā¢ Has guide ways on which Ram slides
ā¢ Ram
ā¢ Reciprocating vertically up and down
ā¢ It carries Tool Head /cutting tool
ā¢ Tool Post
ā¢ It is attached to bottom end of ram
ā¢ Carries Tool post on it
ā¢ Table
ā¢ A circular casting with T-slots on its top
ā¢ Movement of table can be linear or rot
ā¢ Saddle
ā¢ It is mounted on guide ways of bed
ā¢ Using saddle longitudinal feed is given
ā¢ Cross slide
ā¢ Circular work-table is mounted on top.
ā¢ Using cross slide cross feed is given
5. KINEMATICS OF SLOTTER
Steps
ā¢ Vertical slide reciprocated by
crank-connecting rod mechanism
ā¢ Quick return absent
ā¢ Intermittent rotation provided by
four bar linkage
ā¢ The work table rotated by feed
rod connected to worm-worm
wheel drive
ā¢ Working speed(number of
strokes per minute) can be
changed by belt pulley ratio/gear
box
6. TYPES OF SLOTTER
PRECISION TOOL ROOM SLOTTER
Features
High speed operation
Precise work in tool rooms
Butler Precision Toolroom Slotter, 12" Capacity,
Table Size: 24" Diameter, 19 - 75 Cycles per min
7. PUNCHER SLOTTER PRODUCTION SLOTTER
Features
ā¢ Machining Heavier jobs
produced by forging or stamping
Features
ā¢ Machining tapered jobs by ram
swivel to 10-30 degrees
9. SLOTTER DRIVES
ļ¶ HYDRAULIC DRIVE
Features
ā¢ Greater speed flexibility
ā¢ Smoother operation
ā¢ Stroke length can be adjusted
ļ¶ VARIBLE SPEED MOTOR DRIVE
Features
ā¢ Multi Speed Arrangement
10. SLOTTED DISC MECHANISM
Features
ā¢ Slotted disc rotated by pinion & gear drive
ā¢ Electric motor used
ā¢ Stroke length can be adjusted by varing pin eccentricity
14. SLOTTING APPLICATIONS
ā¢ Internal recess of circular,
concave & convex surfaces
ā¢ To cut slots, splines, keyways
both internal external
ā¢ To machine internal &
external gears
ā¢ Internal machining of blind
holes
15. ORIENTATION OF CUTTING PLANES IN
SLOTTING ACTION
ā¢ The cutting plane is perpendicular to the reference plane
ā¢ It is tangent to the velocity vector
ā¢ It is tangent at every point of cutting edge
16. KEYSEATER USING PRECISION SLOTTER
Steps
ā¢ Check machine working in idle run
ā¢ Clamp work piece in vice of rotary table
ā¢ Run, after slot cut rotate table as required
ā¢ Unmount & check
Image Courtesy Daljit Machine tools ludhiana
17. SCREW SLOT USING VIBRATING BOWL SLOTTER
Steps
ā¢ Screws placed on rotating bowl
ā¢ Screw aligner send screws to rotary aligner
ā¢ Rotary aligner feeds screw to Slot cutter