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Introduction to AsahiKlin AE-3000
Fluorinated Solvents
Table of Contents
• What is Precision Cleaning?
• What is Vapor Degreasing?
• Solvent vs. Aqueous Cleaning
• AE-3000 Products and
Specifications
• Industries and Applications
Definition:
Cleaning to very exacting standards, with a very low tolerance for
leftover particles or other contaminants. Cleaning agents that leave
no residue of their own (NVR). The electronics and aerospace
industries commonly use precision cleaning techniques to ensure
reliable performance from critical components.(1)
What is Precision Cleaning?
• What is Precision Cleaning?
• What is Vapor Degreasing?
• Solvent vs. Aqueous Cleaning
• AE-3000 Products and
Specifications
• Industries and Applications
Table of Contents
• Solvent cleaning procedure for removing
soluble contamination or oils from a
variety of metallic and nonmetallic parts.
• Parts are suspended in solvent vapor for
the removal of oils and greases.
What is Vapor Degreasing?
Ultronix vapor degreaser Ultrasonics in the
rinse sump
Spray wand
Cooling condenser coils
Boil sump
Vapor Degreasing
Vapor Degreasing
•Low drying time
•Low/no residue
•Low energy use
•Low surface
tension
•Low viscosity
•High density
•Nonflammable
•Flammability
suppression:
Can be blended with flammable
solvents
•Compatibility with plastics
and elastomers
•Selective solvency
Advantages of Fluorinated Solvents
Table of Contents
• What is Precision Cleaning?
• What is Vapor Degreasing?
• Solvent vs. Aqueous Cleaning
• AE-3000 Products and
Specifications
• Industries and Applications
• High energy
consumption
• Water heating
and parts drying
• Chemical costs
• Rinsing difficulties
o Residue and
water spots
• Waste water
removal/treatment
• Equipment costs
(cleaning and drying)
• Algae, mold and
bacteria growth formation
Disadvantages of Aqueous Cleaning
1,1,2,2-Tetrafluoroethyl-2,2,2-Trifluoroethyl Ether
Table of Contents
• What is Precision Cleaning?
• What is Vapor Degreasing?
• Solvent vs. Aqueous Cleaning
• AE-3000 Products and
Specifications
• Industries and Applications
•Environmentally sensible HFE designed to replace CFC, HCFCs,
HFC, PFC, nPB, TCE, PCE, other solvents with high ODP and GWP
•Alternative to flammable solvents
•Energy-efficient alternative to aqueous processes
•It has selective solvency, low viscosity and low surface tension,
and forms azeotropes
•Ideal for general and precision cleaning
•Acts as a coolant and as a carrier for silicone and
halogenated lubricants
Introduction to AE-3000 Products
AE-
3000
AE-3000 ATE AE-3000 AT AE-3100 E
Composition
HFE
(100%)
HFE (43% – 52%)
Trans
(46% – 55%)
EtOH (1% – 3%)
HFE (43% – 52%)
Trans
(46% – 55%)
HFE
(92.5% – 96.5%)
EtOH (3.5% – 7.5%)
Boiling Point (°C) 56 42 38 54
Freezing Point (°C) -94 -50 -49.3 -86
Specific Gravity 1.48 1.35 1.36 1.40
ODP (CFC-11=1) 0 0 0 0
GWP (100-year ITH) 540 257 268 540
KB Value 13 38 32 14
Surface Tension (dyne/cm,
25 °C)
16.4 18 18 16.1
Latent Heat of Vaporization
(KJ/kg, 39 °C)
163 200 185 187
AE-3000 Physical Properties
AE-3000 AE-3100 E AE-3000 ATE AE-3000 AT
20 kg pail
300 kg drum
20 kg pail
250 kg drum
20 kg pail
250 kg drum
20 kg pail
250 kg drum
1 kg samples available upon request
AE-3000 Products & Packaging
• Nonflammable
• Noncorrosive
• Low GWP
• Zero ODP
• Excellent thermal, chemical
and hydrolytic stability
• Low surface tension, low
viscosity, high liquid density
• Superior drying property
• Excellent permeability
• Recyclable
• Recoverable by simple
distillation
• Can be used with ultrasonics
• No surfactants necessary
AE-3000 Solvent Products Benefits
Table of Contents
• What is Precision Cleaning?
• What is Vapor Degreasing?
• Solvent vs. Aqueous Cleaning
• AE-3000 Products and
Specifications
• Industries and Applications
Aerospace
AutomotiveElectronics
Machined Parts
Medical Devices
Metal TubingMilitary
Optics & LensesPWAs
Wire & Cable
Industries
• Defluxing of electronics, electrical components and printed
wiring assemblies
• Precision cleaning of metals, alloys, composites and plastics
• Drying agent after cleaning with aqueous solutions,
hydrocarbons or alcohols
• Drying after wet plating and for carbide metal before coating
• Particle removal
• Replacement for HCFC, Dupont™ Vertrel® and 3M™ Novec™ solvents
Applications
AGC Chemicals Americas, Inc.
For more information, contact one of our
fluorosolvent experts at 800-424-7833

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Introduction to AsahiKlin AE-3000 Fluorinated Solvents

  • 1. Introduction to AsahiKlin AE-3000 Fluorinated Solvents
  • 2. Table of Contents • What is Precision Cleaning? • What is Vapor Degreasing? • Solvent vs. Aqueous Cleaning • AE-3000 Products and Specifications • Industries and Applications
  • 3. Definition: Cleaning to very exacting standards, with a very low tolerance for leftover particles or other contaminants. Cleaning agents that leave no residue of their own (NVR). The electronics and aerospace industries commonly use precision cleaning techniques to ensure reliable performance from critical components.(1) What is Precision Cleaning?
  • 4. • What is Precision Cleaning? • What is Vapor Degreasing? • Solvent vs. Aqueous Cleaning • AE-3000 Products and Specifications • Industries and Applications Table of Contents
  • 5. • Solvent cleaning procedure for removing soluble contamination or oils from a variety of metallic and nonmetallic parts. • Parts are suspended in solvent vapor for the removal of oils and greases. What is Vapor Degreasing?
  • 6. Ultronix vapor degreaser Ultrasonics in the rinse sump Spray wand Cooling condenser coils Boil sump Vapor Degreasing
  • 8. •Low drying time •Low/no residue •Low energy use •Low surface tension •Low viscosity •High density •Nonflammable •Flammability suppression: Can be blended with flammable solvents •Compatibility with plastics and elastomers •Selective solvency Advantages of Fluorinated Solvents
  • 9. Table of Contents • What is Precision Cleaning? • What is Vapor Degreasing? • Solvent vs. Aqueous Cleaning • AE-3000 Products and Specifications • Industries and Applications
  • 10. • High energy consumption • Water heating and parts drying • Chemical costs • Rinsing difficulties o Residue and water spots • Waste water removal/treatment • Equipment costs (cleaning and drying) • Algae, mold and bacteria growth formation Disadvantages of Aqueous Cleaning
  • 12. Table of Contents • What is Precision Cleaning? • What is Vapor Degreasing? • Solvent vs. Aqueous Cleaning • AE-3000 Products and Specifications • Industries and Applications
  • 13. •Environmentally sensible HFE designed to replace CFC, HCFCs, HFC, PFC, nPB, TCE, PCE, other solvents with high ODP and GWP •Alternative to flammable solvents •Energy-efficient alternative to aqueous processes •It has selective solvency, low viscosity and low surface tension, and forms azeotropes •Ideal for general and precision cleaning •Acts as a coolant and as a carrier for silicone and halogenated lubricants Introduction to AE-3000 Products
  • 14. AE- 3000 AE-3000 ATE AE-3000 AT AE-3100 E Composition HFE (100%) HFE (43% – 52%) Trans (46% – 55%) EtOH (1% – 3%) HFE (43% – 52%) Trans (46% – 55%) HFE (92.5% – 96.5%) EtOH (3.5% – 7.5%) Boiling Point (°C) 56 42 38 54 Freezing Point (°C) -94 -50 -49.3 -86 Specific Gravity 1.48 1.35 1.36 1.40 ODP (CFC-11=1) 0 0 0 0 GWP (100-year ITH) 540 257 268 540 KB Value 13 38 32 14 Surface Tension (dyne/cm, 25 °C) 16.4 18 18 16.1 Latent Heat of Vaporization (KJ/kg, 39 °C) 163 200 185 187 AE-3000 Physical Properties
  • 15. AE-3000 AE-3100 E AE-3000 ATE AE-3000 AT 20 kg pail 300 kg drum 20 kg pail 250 kg drum 20 kg pail 250 kg drum 20 kg pail 250 kg drum 1 kg samples available upon request AE-3000 Products & Packaging
  • 16. • Nonflammable • Noncorrosive • Low GWP • Zero ODP • Excellent thermal, chemical and hydrolytic stability • Low surface tension, low viscosity, high liquid density • Superior drying property • Excellent permeability • Recyclable • Recoverable by simple distillation • Can be used with ultrasonics • No surfactants necessary AE-3000 Solvent Products Benefits
  • 17. Table of Contents • What is Precision Cleaning? • What is Vapor Degreasing? • Solvent vs. Aqueous Cleaning • AE-3000 Products and Specifications • Industries and Applications
  • 18. Aerospace AutomotiveElectronics Machined Parts Medical Devices Metal TubingMilitary Optics & LensesPWAs Wire & Cable Industries
  • 19. • Defluxing of electronics, electrical components and printed wiring assemblies • Precision cleaning of metals, alloys, composites and plastics • Drying agent after cleaning with aqueous solutions, hydrocarbons or alcohols • Drying after wet plating and for carbide metal before coating • Particle removal • Replacement for HCFC, Dupont™ Vertrel® and 3M™ Novec™ solvents Applications
  • 20. AGC Chemicals Americas, Inc. For more information, contact one of our fluorosolvent experts at 800-424-7833