1. A Workshop to Develop Industry
p p y
Priorities and Actions in Smart Process
Manufacturing
ARC Workshop
February 8, 2010
8
9:00 am – 12:30 pm

2. Background
Research grant from NSF
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First SPM workshop – April 2008
Original Steering Committee:
•Jim Davis – ChE Department & CIO, •Peggy Hewitt – Honeywell
UCLA •Ric J k
Ri Jackson – Di Director, FIATECH
•Tom Edgar – ChE Department, •Jim Porter – DuPont
University of Texas - Austin •Rex Reklaitis – ChE Department,
•Jay Boisseau – Director, Texas
Jy Purdue
Advanced Computing Center •Jeff Siirola – Eastman Chemical
•Jerry Gipson – Dow Chemical •Allan Snavely – San Diego
Company Supercomputer Center
•Ignacio Grossmann – ChE •Bruce Strupp – CH2M Hill
Department, Carnegie Mellon •Jorge Vanegas – Texas A&M
University

3. SPM Objective
This workshop will focus on critical operational and research needs
and economic and performance metrics for smart manufacturing to
achieve rapid product innovation, proactive situational response,
tightly managed product transitions, performance with zero
environmental impact and predictive management of production,
supply chain, environmental and energy dynamics.
Smart manufacturing refers to a design and operational paradigm
involving the integration of measurement and actuation, safety and
environmental protection, regulatory control, real-time optimization
and monitoring, and planning and scheduling, which provides the
basis for a strong predictive and preventive mode of operation with
a much swifter rapid incident-response capability.

4. Workshop Objectives
Validate the SPM roadmap elements with a
larger i d t i l b
l industrial base
Expand the consensus on the SPM roadmap
for the purposes of coalescing around
actions that benefit companies through work
and investment as an industry
Systematically id tif and prioritize action
S t ti ll identify d i iti ti
areas and specify best approaches to carry
SPM forward
http://www.oit.ucla.edu/smart_process
_manufacturing/

5. Agenda
Start Topic Lead Length
Introduction, Objectives,
9:00 Dick Hill, ARC 10 min
Expectations, Logistics
9:10 Opening Remarks Jerry Gipson, Dow 5 min
Overview of Smart Process
9:15 Jim Davis, UCLA 15 min
Manufacturing (SPM)
9:30 Industry Perspective on SPM Mike Sarli, XOM 30 min
10:00 Workshop Break Out Logistics Dick Hill , ARC 15 min
10:15 Workshop Breakout #1 Jim Davis, UCLA 45 min
10:15 Workshop Breakout #2 Tom Edgar, Texas University 45 min
10:15 Workshop Breakout #3 Peggy Hewitt, Honeywell 45 min
3 Groups Report Out (10 minutes
11:00 TBD 45 min
each) and discussion
11:45 Technology Perspective Tariq Samad, Honeywell 30 min
12:15 Summary & Call to Action Peggy Hewitt, Honeywell 15 min

6. Workshop Breakout Instructions
For each topic & as a group
Facilitator will d
F ili ill describe the b k ground set the
ib h back d h
scope and context with one slide (this should be
prepared ahead of time, we could fill in from
earlier workshop)
li kh )
Describe current status in process manufacturing
Describe elements of future condition in smart
process manufacturing
Actionable steps to take to get there and how we
would measure our success
How are people, sustainability & energy
accounted for in key performance indicators

7. Workshop Detail
Current Condition What steps to take & how to measure
Target Condition KPIs for Energy, Sustainability & People

8. Workshop Breakout #1
Cross industry, enterprise, plant level
y p p
business, risk and supply chain planning

9. Workshop Breakout #2
Databases, data sharing and data
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standards, models in life cycle asset and
operations management; management of
p g g
models

10. Workshop Breakout #3
Monitoring, risk assessment, fault
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tolerance, operational resilience and self-
aware/evaluation assets

11. Conclusion
Industry moving towards SPM
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Technology creating opportunities to get
t e e aste
there faster
Learnings from today
Call to action
◦ Engage
◦ C ll b t
Collaborate
◦ Help us define the roadmap!