Reactor Design 6

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Muhammad Zafar Iqbal

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In this Course we get two sections: Section 1 Introduction and information on the existing reactors Visual images of reactors Importance of Reactor Design Section 2 - The General Mole Balance Equation - The concept of Generation - The Accumulation term - The Design Equations for a Batch Reactor - The Design Equations for a Continuous Stirred Tank Reactor - The Design Equations for a Plug Flow Reactor - The Design Equations for a Packed Bed Reactor By the end of this block you should be able to differentiate between batch reactors vs. continuous flow reactors. You should be familiar with the General Mole Balance Equation and how to apply it to every reactor. You should know or at least get to know the Mole Balance Equations or Design Equations of each reactor in the Course.

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Chemical reaction engineering is a subset of chemical engineering, and it is often simply called reaction engineering. Its content can be roughly divided into reaction kinetics and reactor design and analysis. Reaction kinetics is mainly concerned with the mechanism and the rate of chemical reactions. The three classical generic chemical reactors are the batch reactor, the continuous stirred-tank reactor (CSTR), and the plug flow tubular reactor (PFR). Each of these reactor types has its own unique characteristics, advantages, and disadvantages. Bed reactor is used to contact fluids with solids. It is one of the most widely used industrial reactors and may or may not be catalytic. The bed is usually a column with the actual dimensions influenced by temperature and pressure drop in addition to the reaction kinetics. Catalytic reactions and reactors have widespread applications in producing chemicals in bulk, petroleum, petrochemicals, pharmaceuticals, specialty chemicals, etc. These rigorous design efforts, firmly based on sound mathematical principles, triggered the development of several profitable catalytic processes. types of catalyst Fixed bed reactors. Trickle-bed reactors. Moving bed reactors. Rotating bed reactors. Fluidized bed reactors. Slurry reactors. Using catalysts leads to faster, more energy-efficient chemical reactions. Catalysts also have a key property called selectivity, by which they can direct a reaction to increase the amount of desired product and reduce the amount of unwanted byproducts.

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