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GASKETS AND SEALANTS 36
Objectives ,[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object]
INTRODUCTION
Introduction ,[object Object],[object Object]
Introduction ,[object Object],[object Object],[object Object],[object Object]
Introduction ,[object Object],[object Object],[object Object],[object Object]
Figure 36-1   Gaskets are used in many locations in the engine.
HEAD GASKETS
Head Gaskets ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 36-2   Gaskets help prevent leaks between two surfaces.
Head Gaskets ,[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object]
Head Gaskets ,[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object],[object Object]
Figure 36-3   A typical perforated steel core head gasket with a graphite or composite facing material.
Figure 36-4   A solid steel core head gasket with a nonstick coating, which allows some movement between the block and the head, and is especially important on engines that use cast-iron blocks with aluminum cylinder heads.
Head Gaskets ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 36-5   The armor ring can be made from steel or copper.
Head Gaskets ,[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object]
Figure 36-6   Multilayer steel (MLS) gaskets are used on many newer all-aluminum engines as well as on engines that use a cast block with aluminum cylinder heads. This type of gasket allows the aluminum to expand without losing the sealing ability of the gasket.
Head Gaskets ,[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object]
Head Gaskets ,[object Object],[object Object],[object Object]
COVER GASKET MATERIALS
Cover Gasket Materials ,[object Object],[object Object],[object Object]
Cover Gasket Materials ,[object Object],[object Object],[object Object]
Cover Gasket Materials ,[object Object],[object Object],[object Object],[object Object]
Cover Gasket Materials ,[object Object],[object Object],[object Object],[object Object]
Cover Gasket Materials ,[object Object],[object Object]
Cover Gasket Materials ,[object Object],[object Object],[object Object]
Figure 36-7   Left to right: Cork-rubber, paper, composite, and synthetic rubber (elastomer) gaskets.
Cover Gasket Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 36-8   Rubber-coated steel gaskets have replaced many oil pan gaskets that once had separate side rail gaskets and end seals.
Cover Gasket Materials ,[object Object],[object Object],[object Object]
Figure 36-9   Formed in place gaskets often use silicone rubber and are applied at the factory using a robot. Check gasket manufacturers for the correct gasket replacement.
Cover Gasket Materials ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 36-10   A typical intake manifold gasket showing the metal washer at each fastener location which keeps the gasket from being compressed too much.
GASKET FAILURES
Gasket Failures ,[object Object],[object Object],[object Object],[object Object]
Gasket Failures ,[object Object],[object Object]
Figure 36-11   This intake manifold gasket was damaged due to fretting. Newer designs allow for more movement between the intake manifold and the cylinder head.
OIL SEALS
Oil Seals ,[object Object],[object Object],[object Object]
Oil Seals ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 36-12   A rear main seal has to be designed to seal oil from leaking around the crankshaft under all temperature conditions.
Oil Seals ,[object Object],[object Object]
ASSEMBLY SEALANTS
Assembly Sealants ,[object Object],[object Object],[object Object]
Assembly Sealants ,[object Object],[object Object],[object Object],[object Object]
Assembly Sealants ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 36-13   Room-temperature vulcanization (RTV) is designed to be a gasket substitute on nonmachined surfaces. Be sure to follow the instructions as printed on the tube for best results.
Assembly Sealants ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 36-14   Anaerobic sealer is used to seal machined surfaces. Always follow the instructions on the tube for best results.
Figure 36-15   The strength of the thread locker depends on whether the fastener is to be removed by hand (blue). High-strength thread locker (red) can only be removed if heated.
Assembly Sealants ,[object Object],[object Object],[object Object],[object Object],[object Object]
Assembly Sealants ,[object Object],[object Object],[object Object],[object Object],[object Object]
Assembly Sealants ,[object Object],[object Object],[object Object]
Assembly Sealants ,[object Object]
Assembly Sealants ,[object Object],[object Object]
Figure 36-16   Applying antiseize compound to the threads of a bolt helps prevent the threads from galling or rusting.
Assembly Sealants ,[object Object]
Chart 36-1  Summary chart showing where sealants are used and their common trade names.
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION For best results, the wise technician should know the vehicle identification number (VIN) when ordering any engine part.

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Halderman ch036 lecture

  • 2.
  • 3.
  • 5.
  • 6.
  • 7.
  • 8. Figure 36-1 Gaskets are used in many locations in the engine.
  • 10.
  • 11. Figure 36-2 Gaskets help prevent leaks between two surfaces.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20. Figure 36-3 A typical perforated steel core head gasket with a graphite or composite facing material.
  • 21. Figure 36-4 A solid steel core head gasket with a nonstick coating, which allows some movement between the block and the head, and is especially important on engines that use cast-iron blocks with aluminum cylinder heads.
  • 22.
  • 23. Figure 36-5 The armor ring can be made from steel or copper.
  • 24.
  • 25.
  • 26.
  • 27. Figure 36-6 Multilayer steel (MLS) gaskets are used on many newer all-aluminum engines as well as on engines that use a cast block with aluminum cylinder heads. This type of gasket allows the aluminum to expand without losing the sealing ability of the gasket.
  • 28.
  • 29.
  • 30.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.
  • 38. Figure 36-7 Left to right: Cork-rubber, paper, composite, and synthetic rubber (elastomer) gaskets.
  • 39.
  • 40. Figure 36-8 Rubber-coated steel gaskets have replaced many oil pan gaskets that once had separate side rail gaskets and end seals.
  • 41.
  • 42. Figure 36-9 Formed in place gaskets often use silicone rubber and are applied at the factory using a robot. Check gasket manufacturers for the correct gasket replacement.
  • 43.
  • 44. Figure 36-10 A typical intake manifold gasket showing the metal washer at each fastener location which keeps the gasket from being compressed too much.
  • 46.
  • 47.
  • 48. Figure 36-11 This intake manifold gasket was damaged due to fretting. Newer designs allow for more movement between the intake manifold and the cylinder head.
  • 50.
  • 51.
  • 52. Figure 36-12 A rear main seal has to be designed to seal oil from leaking around the crankshaft under all temperature conditions.
  • 53.
  • 55.
  • 56.
  • 57.
  • 58. Figure 36-13 Room-temperature vulcanization (RTV) is designed to be a gasket substitute on nonmachined surfaces. Be sure to follow the instructions as printed on the tube for best results.
  • 59.
  • 60. Figure 36-14 Anaerobic sealer is used to seal machined surfaces. Always follow the instructions on the tube for best results.
  • 61. Figure 36-15 The strength of the thread locker depends on whether the fastener is to be removed by hand (blue). High-strength thread locker (red) can only be removed if heated.
  • 62.
  • 63.
  • 64.
  • 65.
  • 66.
  • 67. Figure 36-16 Applying antiseize compound to the threads of a bolt helps prevent the threads from galling or rusting.
  • 68.
  • 69. Chart 36-1 Summary chart showing where sealants are used and their common trade names.
  • 70.
  • 71.
  • 72.
  • 73.

Editor's Notes

  1. Figure 36-1 Gaskets are used in many locations in the engine.
  2. Figure 36-2 Gaskets help prevent leaks between two surfaces.
  3. Figure 36-3 A typical perforated steel core head gasket with a graphite or composite facing material.
  4. Figure 36-4 A solid steel core head gasket with a nonstick coating, which allows some movement between the block and the head, and is especially important on engines that use cast-iron blocks with aluminum cylinder heads.
  5. Figure 36-5 The armor ring can be made from steel or copper.
  6. Figure 36-6 Multilayer steel (MLS) gaskets are used on many newer all-aluminum engines as well as on engines that use a cast block with aluminum cylinder heads. This type of gasket allows the aluminum to expand without losing the sealing ability of the gasket.
  7. Figure 36-7 Left to right: Cork-rubber, paper, composite, and synthetic rubber (elastomer) gaskets.
  8. Figure 36-8 Rubber-coated steel gaskets have replaced many oil pan gaskets that once had separate side rail gaskets and end seals.
  9. Figure 36-9 Formed in place gaskets often use silicone rubber and are applied at the factory using a robot. Check gasket manufacturers for the correct gasket replacement.
  10. Figure 36-10 A typical intake manifold gasket showing the metal washer at each fastener location which keeps the gasket from being compressed too much.
  11. Figure 36-11 This intake manifold gasket was damaged due to fretting. Newer designs allow for more movement between the intake manifold and the cylinder head.
  12. Figure 36-12 A rear main seal has to be designed to seal oil from leaking around the crankshaft under all temperature conditions.
  13. Figure 36-13 Room-temperature vulcanization (RTV) is designed to be a gasket substitute on nonmachined surfaces. Be sure to follow the instructions as printed on the tube for best results.
  14. Figure 36-14 Anaerobic sealer is used to seal machined surfaces. Always follow the instructions on the tube for best results.
  15. Figure 36-15 The strength of the thread locker depends on whether the fastener is to be removed by hand (blue). High-strength thread locker (red) can only be removed if heated.
  16. Figure 36-16 Applying antiseize compound to the threads of a bolt helps prevent the threads from galling or rusting.
  17. Chart 36-1 Summary chart showing where sealants are used and their common trade names.