Emboss 2019
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This document showcases various embossing applications that can be achieved using Mate Precision Tooling's embossing tools. Some examples include curling embosses, obround countersinks, embosses with pierced holes, and special embosses created using multiple hits or special stripper tools to maintain sheet flatness. The embosses can be used to add structural strength to sheet metal parts or create unique surface textures and patterns like dimples, Braille, or extrusions combined with embosses. Mate Precision Tooling's mission is to support sheet metal professionals around the world with high-quality precision tooling and services.
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2. There are several types of patterns used in foundries depending on the casting requirements, including solid, split, match plate, cope and drag, loose piece, gated, sweep, skeleton, and follow board patterns.
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There are four main types of patterns used in casting: 1) Solid patterns which are inexpensive but only used for simple parts without withdrawal issues, 2) Split patterns which are most widely used and split along the parting surface, requiring dowel pins for alignment, 3) Loose piece patterns where small projections are made separately to aid withdrawal, and 4) Match-plate patterns which are used for intricate castings with undercuts.
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3. The various elements of a grinding wheel such as abrasives, bonds, and structure are described. Wheel shapes, coding systems, and methods for dressing grinding wheels are also outlined.
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The document discusses the specifications and construction of grinding wheels. It states that a grinding wheel consists of abrasive grains and a bond that holds the grains together. The abrasive grains can be natural or synthetic and come in various sizes that determine stock removal rate and surface finish. The bond type and wheel structure also influence the grinding process. Proper wheel selection depends on factors like the material, operation, and required surface quality.
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This document discusses pattern materials used in metal casting processes. It begins by defining a pattern as a replica of the component to be manufactured. Common pattern materials include wood, metal, plastic, wax and plaster. Wood patterns are inexpensive but can swell or shrink. Metal patterns are durable but more expensive. Plastic patterns are lightweight, durable and provide good surfaces. Wax patterns provide high accuracy and are used for investment casting. Plaster patterns can form intricate shapes but are only suitable for small castings. The document provides details on the properties, advantages and limitations of each material type.
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The presentation provides an insight to the topic of grinding machines and abrasives. It introduces the topic in an easy and lucid way so that the viewers can easily grasp the concepts.
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2) There are two main types of casting based on the mold: expendable mold casting, which uses sand casting; and non-expendable mold casting, which includes die casting and centrifugal casting.
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The document discusses various manufacturing processes used in casting including molds, cores, gating systems, risers, and vent holes. It describes how molds are used to form the shape of cast parts and can be open or closed. Closed molds require cores and gating systems to define internal surfaces and direct the flow of molten metal. Properly designed gating systems, risers, and vent holes are important for filling molds completely and releasing air and gases to avoid defects in castings.
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Patterns are models used to form cavities in molds for metal casting. There are different types of patterns based on their construction:
- Solid or one-piece patterns are made from a single piece for simple castings.
- Split patterns are made in two pieces for more complex shapes, with dowel pins to align the pieces.
- Loose-piece patterns have removable pieces to allow pattern withdrawal, connected by dowel pins.
- Match-plate patterns mount multiple split patterns on a plate, which is positioned between cope and drag molds.
Patterns are made larger than the intended casting to allow for material shrinkage and machining during production. Allowances are also made for draft,
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7) Other solutions include
Logos+numbering 2019
The document discusses various embossing and marking applications that can be done using Mate tools. It describes cold forged embossing which guarantees readability after painting. It also describes using V-line incision tools for standard and custom inscriptions, as well as stamping tools that allow for flexible alphanumeric marking and sequential part identification numbering. The document promotes Mate tools for embossing, marking, scribing, and stamping applications to help sheet metal professionals.
Special shapes 2019
This document discusses special shapes that can be punched using tools, including high-precision contours, complex corners that can be cut in one hit with exact dimensions, and large round holes that can be made without indexing by using two tools in non-index stations to make the hole in three hits each. The overall mission is to respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.
Rib+offset tools 2019
This document discusses various tooling options for sheet metal forming applications, including beads, ribs, offsets, and rollers that can be used with machines capable of ram down mode. It also presents the Mate Rollerball tool for adding ribs and offsets, and highlights the Web Tool for strengthening parts and saving on material costs. The overall mission is to respect, support, and inspire sheet metal professionals worldwide with quality tools and services.
Punching+forming combined 2019
This document discusses various techniques for punching and forming sheet metal while avoiding curling. It presents solutions such as using a gripper line around the embossing to isolate the forming area, a relieved stripper and die, and ensuring the sheet border and areas near holes remain unaffected. Various techniques are shown that can pierce, emboss, and extrude the sheet metal in a single hit or through progressive multiple hits.
Louver applications 2019
The document shows different louver applications for inspiration, including clustered louvers with varying hit centers, continuous louvers of flexible length, special louvers that can be formed in an up-forming station or with an active die, open end louvers for maximum air flow, and small round louvers. The mission is to respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.
Logos+numbering 2019
The document discusses various embossing and marking applications that can be done for logos and product identification. It describes cold forged embossing which guarantees readability after painting. It also discusses using V-line incision tools for standard and custom inscriptions, as well as stamping with replaceable character inserts. Flexible marking solutions are presented like the Mate Sheetmarker and Mate Enumerator for sequential part numbering. Character heights for stamping multitools range from 3.2mm to 4.8mm.
Knockouts 2019
This document discusses different types of knockouts including double knockouts, large knockouts, and special shape knockouts. It also states the mission is to respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.
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Emboss 2019
- 1. EMBOSS APPLICATIONS FOR YOUR INSPIRATION 1All images copyright Mate Precision Tooling, Inc.
- 2. 2nd tool: curling tool (pilot-nose) 1st tool: normal emboss (after pre-piercing) 2Etch: 09108132/33 CURLED EMBOSS
- 3. Emboss-up and emboss-down in one single hit Single emboss-down EMBOSS 3
- 4. Single hit makes obround pre-pierce and embossed countersink down 4 EMBOSS OBROUND COUNTERSINK
- 5. Pierce and emboss in one single hit 5 Hole can be pierced after embossing for more accuracy EMBOSS WITH DOUBLE-D HOLE
- 6. Special Emboss Application (2 hits with 180° rotation) 6 LARGE EMBOSS
- 10. 10 Embosses help increase structural strength in many sheet metal applications SPECIAL EMBOSS
- 11. 11 Etch 01187031 Etch # 09158228 SPECIAL EMBOSS
- 14. Pierce and emboss-down in one single hit 14 PIERCE & EMBOSS DOWN
- 15. Pierce and emboss-down in one single hit 15 PIERCE & EMBOSS DOWN
- 16. Emboss tool with special stripper for maximum sheet flatness 16 SPECIAL EMBOSS
- 20. Small part application with 3 different tools (pierce, emboss, blanking) 20 SPECIAL EMBOSS
- 25. “Golf ball effect” 25 SPECIAL EMBOSS
- 26. Multiple dimple tool 26 SPECIAL EMBOSS
- 28. Special solutions with extrusions and embosses 28 SPECIAL EXTRUDE & EMBOSS
- 29. OUR MISSION: To personally respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.